Ion exchanger assembling device

Abstract

The utility model discloses an ion exchanger assembling device, which relates to the technical field of ion exchanger equipment processing, and comprises an assembling trench arranged on the ground and used for assembling an end socket and a cylinder, and a bottom accommodating groove used for accommodating the bottom of the cylinder is arranged on one side of the assembling trench; a fixed supporting seat and a movable supporting seat which correspond to each other in position are arranged on the two sides of the bottom containing groove respectively, and the movable supporting seat is connected with a seat adjusting mechanism used for adjusting the distance between the movable supporting seat and the fixed supporting seat. A seal head fixing mechanism used for fixing a seal head is arranged on the other side of the assembly trench, a sliding base is arranged at the bottom of the seal head fixing mechanism, and a rail matched with the sliding base and extending in the direction of the cylinder is arranged on the ground. According to the utility model, the end socket and the cylinder body of the ion exchanger shell are respectively fixed and subjected to posture adjustment quickly and reliably, and the assembly can be conveniently and efficiently completed only by orderly operating mechanisms in all directions by a worker.

Description

Technical Field

[0001] This utility model relates to the field of ion exchanger equipment processing technology, and in particular to an ion exchanger assembly device. Background Technology

[0002] Ion exchangers are primarily used for the preparation of pure and ultrapure water, and have been widely applied in numerous industrial fields, including pharmaceuticals, chemicals, electronics, coatings, beverages, and medium- and high-pressure boiler feedwater. They are used in the pre-treatment of boilers, thermal power plants, chemical plants, light industry, textiles, pharmaceuticals, biotechnology, electronics, nuclear energy, and pure water treatment; in industrial production applications requiring hard water softening and deionized water preparation; and also in the decolorization and purification of food and pharmaceuticals, the recovery of precious metals and chemical raw materials, and the treatment of electroplating wastewater.

[0003] Its outer shell is made by welding two stamped heads together with a cylindrical body welded from steel plates. Current ion exchanger outer shell assembly processes typically use traditional workbenches or floor-mounted assembly methods. However, when welding the cylindrical body and hemispherical heads, the positions of the body and heads are difficult to fix, requiring the fabrication of specific mounting brackets and the cooperation of multiple people. For outer shells of different sizes, it is obviously time-consuming and labor-intensive to remake the mounting brackets each time. Furthermore, if the outer shell becomes loose during the welding assembly process due to position adjustments, it will affect the assembly's stability and may also cause collisions with workers, posing a safety risk. Utility Model Content

[0004] To address the above problems, this utility model provides an ion exchanger assembly device that enables the rapid and reliable fixing and orientation adjustment of the ion exchanger shell's end caps and cylinder. Workers can easily and efficiently complete the assembly by simply operating each mechanism in an orderly manner.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] An ion exchanger assembly device includes an assembly trench on the ground for assembling end caps and a cylinder. One side of the assembly trench has a bottom trough for accommodating the bottom of the cylinder. Fixed and movable support seats are respectively provided on both sides of the bottom trough, with the movable support seat connected to an adjustment mechanism for adjusting the distance between the movable and fixed support seats. The other side of the assembly trench has an end cap fixing mechanism for fixing the end caps. The bottom of the end cap fixing mechanism has a sliding base, and a track extending towards the cylinder and cooperating with the sliding base is provided on the ground.

[0007] As a further improvement to the above solution, the adjusting mechanism includes an adjusting slide rail that is set on the ground and cooperates with a movable support seat. The movable support seat is connected to a gear and rack transmission mechanism via a connecting rod. The other end of the gear and rack transmission mechanism is set on a rotating frame and connected to a crank handle.

[0008] As a further improvement to the above solution, the end cap fixing mechanism also includes a support frame mounted on the sliding base, the support frame having a fixing groove in the middle for contacting the closed end of the end cap; the sliding base has a stand on the side away from the assembly trench, and the stand is equipped with an electromagnetic traction head for attracting and fixing the end cap via a telescopic rod.

[0009] As a further improvement to the above solution, the fixed support seat is provided with a through-cylinder inclined surface on one side of the bottom trough in the yard.

[0010] As a further improvement to the above solution, the upper part of the movable support is provided with a support foot for contacting the cylinder; the support foot is a support roller.

[0011] As a further improvement to the above solution, two sets of fixed support seats and movable support seats are provided, and a cylinder inlet is provided between the two sets of fixed support seats on the ground for lifting the cylinder.

[0012] As a further improvement to the above solution, the inlet cylinder includes a hinge seat set on the ground, the hinge seat is rotatably connected to a lever, and the front end of the lever is provided with a handle.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the cylinder is quickly fixed by the fixed support base and the movable support base, and then the end cap is adjusted to a stable vertical position by the end cap fixing mechanism, and the sliding base is pushed to slide in the track, so that the end cap and the cylinder are connected; finally, the workers can enter the assembly trench to weld and assemble the joint between the end cap and the cylinder; in addition, the support feet are set as rotatable support rollers, so the cylinder can be easily rotated for position adjustment, and the cylinder inlet is provided to easily lift the heavier cylinder through the cylinder incline into the top of the bottom groove using the lever principle. The whole assembly process is efficient, convenient and safe and stable, and is suitable for the rapid assembly and processing of cylinders of different sizes. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 for Figure 1 A magnified structural diagram of part A in the middle.

[0016] Figure 3 This is a three-dimensional structural schematic diagram of the present invention from another perspective.

[0017] In the diagram: 1. End cap; 2. Cylinder body; 3. Assembly trench; 4. Bottom trough; 5. Fixed support base; 6. Movable support base; 7. Adjustment mechanism; 8. End cap fixing mechanism; 9. Ground; 10. Cylinder inlet; 11. Hinge seat; 12. Lever; 13. Handle; 31. Ramp; 51. Cylinder ramp; 61. Support foot; 71. Adjustment slide rail; 72. Connecting rod; 73. Crank handle; 74. Rotating frame; 75. Gear and rack transmission mechanism; 81. Stand; 82. Fixed circular groove; 83. Sliding base; 84. Rail; 85. Stand; 86. Telescopic rod; 87. Electromagnetic traction head. Detailed Implementation

[0018] To enable those skilled in the art to better understand the technical solution, the present invention will be described in detail below with reference to the embodiments. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.

[0019] like Figures 1-3 As shown, the specific solution of this embodiment is as follows: an ion exchanger assembly device includes an assembly trench 3 opened on the ground 9 for assembling a head 1 and a cylinder 2. A bottom trough 4 for accommodating the bottom of the cylinder 2 is provided on one side of the assembly trench 3. Fixed support 5 and movable support 6 are respectively provided on both sides of the bottom trough 4, and the movable support 6 is connected to an adjustment mechanism 7 for adjusting the distance between the movable support 6 and the fixed support 5. A head fixing mechanism 8 for fixing the head 1 is provided on the other side of the assembly trench 3. A sliding base 83 is provided at the bottom of the head fixing mechanism 8. A track 84 that cooperates with the sliding base 83 and extends towards the cylinder 2 is opened on the ground 9.

[0020] like Figures 1-3 As shown, in a preferred embodiment of the above, the seat adjustment mechanism 7 includes a seat adjustment slide rail 71 that is opened on the ground 9 and cooperates with the movable support 6. The movable support 6 is connected to the gear and rack transmission mechanism 75 through the connecting rod 72. The other end of the gear and rack transmission mechanism 75 is set on the rotating frame 74 and connected to the crank handle 73.

[0021] like Figures 1-3 As shown, in a preferred embodiment of the above, the end cap fixing mechanism 8 further includes a support frame 81 disposed on the sliding base 83, and the support frame 81 has a fixing groove 82 in the middle for contacting the closed end of the end cap 1; the sliding base 83 is provided with a stand 85 on the side away from the assembly trench 3, and the stand 85 is provided with an electromagnetic traction head 87 for attracting and fixing the end cap 1 through a telescopic rod 86.

[0022] like Figures 1-3 As shown, in a preferred embodiment, the fixed support 5 is provided with a through-cylinder inclined surface 51 on one side of the bottom trough 4.

[0023] like Figures 1-3 As shown, in a preferred embodiment, the movable support 6 is provided with a support foot 61 for contacting the cylinder 2; the support foot 61 is a support roller.

[0024] like Figures 1-3 As shown, in a preferred embodiment of the above, two sets of fixed support bases 5 and movable support bases 6 are provided, and a cylinder inlet 10 for lifting the cylinder 2 is provided between the two sets of fixed support bases 5 on the ground 9.

[0025] like Figures 1-3 As shown, in a preferred embodiment of the above, the inlet cylinder 10 includes a hinge seat 11 disposed on the ground 9, the hinge seat 11 is rotatably connected to a lever 12, and a handle 13 is provided at the front end of the lever 12.

[0026] The specific working principle of this utility model is as follows:

[0027] The cylinder 2 is quickly fixed by the fixed support 5 and the movable support 6. Then, the end cap 1 is adjusted to a stable vertical position by the end cap fixing mechanism 8, and the sliding base 83 is pushed to slide in the track 84, so that the end cap 1 and the cylinder 2 are connected. Finally, the workers can enter the assembly trench 3 to weld and assemble the joint between the end cap 1 and the cylinder 2. In addition, the support foot 61 is set as a rotatable support roller, so that the cylinder 2 can be easily rotated for position adjustment. The cylinder inlet 10 is provided so that the heavier cylinder 2 can be easily lifted by lever 12 and enter the bottom groove 4 through the cylinder ramp 51. The assembly trench 3 is provided with ramps 31 on both sides to facilitate the entry and exit of workers.

[0028] It should be noted that, in this document, the terms "including," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Specific examples have been used in this document to illustrate the principles and implementation methods of the present invention. These examples are merely for the purpose of helping to understand the method and core ideas of the present invention. The above descriptions are only preferred embodiments of the present invention. It should be pointed out that, due to the limitations of written expression and the objective existence of infinite specific structures, those skilled in the art can make several improvements, modifications, or changes without departing from the principles of the present invention, and can also combine the above technical features in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the present invention to other situations without modification, should all be considered within the scope of protection of the present invention.

Claims

1. An ion exchanger assembly apparatus, characterized in that, The assembly includes an assembly trench (3) on the ground (9) for assembling the end cap (1) and the cylinder (2). One side of the assembly trench (3) is provided with a bottom trough (4) for accommodating the bottom of the cylinder (2). On both sides of the bottom trough (4) are respectively provided a fixed support seat (5) and a movable support seat (6) corresponding to each other. The movable support seat (6) is connected to an adjustment mechanism (7) for adjusting the distance between the movable support seat (6) and the fixed support seat (5). On the other side of the assembly trench (3) is an end cap fixing mechanism (8) for fixing the end cap (1). The bottom of the end cap fixing mechanism (8) is provided with a sliding base (83). A track (84) is provided on the ground (9) to cooperate with the sliding base (83) and extend towards the cylinder (2).

2. The ion exchanger assembly apparatus according to claim 1, characterized in that, The seat adjustment mechanism (7) includes a seat adjustment slide rail (71) that is set on the ground (9) and cooperates with the movable support seat (6). The movable support seat (6) is connected to the gear and rack transmission mechanism (75) through a connecting rod (72). The other end of the gear and rack transmission mechanism (75) is set on the rotating frame (74) and connected to the crank handle (73).

3. The ion exchanger assembly apparatus according to claim 1, characterized in that, The head fixing mechanism (8) also includes a stand (81) set on the sliding base (83), and the stand (81) has a fixing groove (82) in the middle for contacting the closed end of the head (1); the sliding base (83) has a stand (85) on the side away from the assembly trench (3), and the stand (85) is equipped with an electromagnetic traction head (87) for attracting and fixing the head (1) through a telescopic rod (86).

4. The ion exchanger assembly apparatus according to claim 1, characterized in that, The fixed support base (5) has a through-cylinder inclined surface (51) on one side of the bottom trough (4) in the yard.

5. The ion exchanger assembly apparatus according to claim 1, characterized in that, The movable support base (6) is provided with a support foot (61) for contacting the cylinder (2) on its upper part; the support foot (61) is a support roller.

6. The ion exchanger assembly apparatus according to claim 1, characterized in that, Two sets of fixed support bases (5) and movable support bases (6) are provided. The ground (9) is provided with a cylinder inlet (10) between the two sets of fixed support bases (5) for lifting the cylinder (2).

7. An ion exchanger assembly apparatus according to claim 6, characterized in that, The inlet cylinder (10) includes a hinge seat (11) set on the ground (9), the hinge seat (11) is rotatably connected to a lever (12), and the front end of the lever (12) is provided with a handle (13).

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