Anti-jamming assembly for metal casting machining
By designing clamping, spraying, and discharge components that adapt to different shapes and sizes, the problems of chip accumulation and inflexible clamping in casting processing were solved, achieving stable and high-speed casting processing results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUIZHOU YINGJIER MASCH MFG CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-05-15
AI Technical Summary
Existing metal casting processing equipment suffers from chip accumulation problems, affecting processing accuracy and causing equipment jamming. Furthermore, the clamping method is limited and cannot adapt to castings of different shapes and sizes.
An anti-jamming component was designed, comprising a clamping assembly, a spraying assembly, a discharge assembly, and a support platform. The clamping method can be adjusted by a threaded rod to adapt to castings of different shapes and sizes. The spraying assembly cleans up debris in a timely manner, the discharge assembly uses negative pressure to discharge debris, and the support platform provides stable placement.
It improves the stability and efficiency of casting processing, reduces the risk of equipment jamming, and ensures processing quality and precision.
Smart Images
Figure CN224238865U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting processing equipment technology, and more specifically, to an anti-jamming component for metal casting processing. Background Technology
[0002] In the machining of metal castings, to ensure machining accuracy and efficiency, operations such as stable clamping of the castings and removal of debris are necessary. Currently, various auxiliary devices for metal casting machining exist on the market, but some shortcomings remain in practical applications.
[0003] For example, Chinese patent application number [202411150774.2] discloses a [casting machining fixture for easy fixing of castings]. This device, to a certain extent, achieves the functions of fixing castings and assisting in machining. However, it has shortcomings in chip removal. When a large amount of chips are generated during machining, these chips tend to accumulate between the casting and the machining equipment, which not only affects machining accuracy but may also cause equipment jamming and reduce machining efficiency. At the same time, the device has a relatively simple clamping method for castings, making it difficult to adapt to metal castings of different shapes and sizes, resulting in poor flexibility in actual machining.
[0004] The anti-jamming component for metal casting processing involved in this utility model aims to solve the problems existing in the prior art. By setting a clamping component, castings of different shapes can be firmly clamped; a spray component can clean up the debris generated during processing in a timely manner; a discharge component can effectively discharge debris and prevent it from accumulating and causing jamming; and a support platform provides a stable foundation for placing the castings, thereby improving the stability and smoothness of metal casting processing and enhancing processing quality and efficiency. Utility Model Content
[0005] The purpose of this invention is to provide an anti-jamming component for metal casting processing, in order to solve the problem mentioned in the background art that the debris easily accumulates between the casting and the processing equipment, which not only affects the processing accuracy but may also cause the equipment to jam and reduce processing efficiency.
[0006] To achieve the above objectives, this utility model provides an anti-jamming component for metal casting processing, including an outer frame. The outer frame consists of a base and two side plates. Clamping components for gradually clamping are installed on the side plates. A spraying component for spraying and cleaning debris is installed on the top of the outer frame. A discharge component is installed in the middle of the side plates near the clamping components. A support platform for placing the casting is provided on the top of the base.
[0007] The components of this system work together to form a complete anti-jamming system, ensuring the smooth processing of metal castings from casting fixation and debris removal.
[0008] Preferably, the upper surface of the side plate has a processing opening, and the bottom side of the side plate has a drainage outlet.
[0009] The drainage outlet at the bottom of the side plate can promptly drain the wastewater generated by the spray cleaning, preventing wastewater from accumulating inside the device and avoiding damage to castings and equipment, while keeping the inside of the device clean.
[0010] Preferably, the clamping assembly includes a threaded rod, one end of which is fitted with a pressure block and the other end of which is fitted with a handle, and the threaded rod is threadedly connected to the side plate.
[0011] This feature is connected to the side plate by a threaded rod. The position of the pressure block can be adjusted by turning the handle, which can accommodate castings of different shapes and sizes, achieving flexible and stable clamping and improving the versatility of the device.
[0012] Preferably, the top of the pressing block is provided with an inclined surface, the middle of the pressing block is provided with a vertically penetrating flow channel, and the top of the flow channel is installed with a partition net.
[0013] The sloping top of the pressure block helps guide the water flow from the spray assembly, allowing the water to better wash the casting surface and enhance the debris removal effect.
[0014] Preferably, the discharge assembly includes a discharge pipe, one end of which is located in the gap between the side plate and the outer wall of the product. An air pump is installed on the upper part of the outer end of the discharge pipe, and a discharge port is provided at the lower part of the outer end of the discharge pipe.
[0015] This feature allows water mixed with debris to be drawn into the discharge pipe through the gaps and discharged through the discharge port, effectively preventing debris from accumulating inside the device, reducing the risk of equipment jamming, and improving processing efficiency.
[0016] Preferably, the spray assembly includes a water tank, with an inlet pipe installed at the top of the water tank and several spray heads installed at the bottom of the water tank.
[0017] This setup introduces water through an inlet pipe at the top of the water tank, and sprays water onto the surface of the casting from the spray nozzles at the bottom. This promptly cleans up debris generated during processing, preventing debris from accumulating between the casting and the processing equipment, and ensuring processing accuracy.
[0018] Preferably, the spray heads are arranged at equal intervals.
[0019] This setting allows water to be sprayed evenly onto the casting surface, ensuring that all parts of the casting are effectively cleaned, improving the comprehensiveness and uniformity of debris removal, and further enhancing the processing quality.
[0020] Preferably, the top surface of the support platform is provided with anti-slip texture.
[0021] This feature makes the casting more stable during processing, preventing it from slipping or shifting, thus ensuring the accuracy and stability of the machining process.
[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0023] In this anti-jamming component for metal casting machining, the coordinated operation of various components achieves outstanding technical results. The clamping component, with its adjustable structure and special pressure block design, flexibly adapts to different castings and aids in the removal of debris by water flow; the spray component evenly sprays water to promptly remove machining debris; the discharge component utilizes negative pressure to efficiently discharge debris and wastewater, preventing accumulation and jamming; the outer frame and drainage outlet create a stable machining environment and ensure timely drainage; and the anti-slip texture of the support platform ensures the casting is placed securely. Overall, it significantly improves the stability, precision, and efficiency of casting machining, effectively reduces the risk of equipment jamming, and enhances machining quality. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0025] Figure 2 This is a schematic diagram of the clamping assembly in this utility model;
[0026] Figure 3 This is a schematic diagram of the spray assembly in this utility model;
[0027] Figure 4 This is a schematic diagram of the material discharge assembly in this utility model;
[0028] The meanings of the labels in the diagram are as follows:
[0029] 1. Base; 2. Side plate; 21. Machining port; 22. Drain outlet; 3. Clamping assembly; 31. Threaded rod; 32. Pressure block; 321. Flow channel; 322. Inclined surface; 323. Partition mesh; 33. Handle; 4. Spray assembly; 41. Water tank; 43. Water inlet pipe; 42. Spray head; 5. Discharge assembly; 51. Discharge pipe; 52. Discharge port; 53. Air pump; 6. Support platform; 61. Connecting shaft. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] This utility model provides an anti-jamming component for metal casting processing, such as... Figure 1 As shown, the outer frame consists of a base 1 and two side plates 2. Clamping components 3 for gradually clamping are installed on the side plates 2. A spraying component 4 for spraying and cleaning debris is installed on the top of the outer frame. A discharge component 5 is installed in the middle of the side plates 2 near the clamping components 3. A support platform 6 for placing castings is provided on the top of the base 1.
[0032] The base 1 and side plate 2 form a stable frame, providing basic support for the components; the clamping component 3 ensures that the casting is firmly clamped and avoids shaking during processing; the spray component 4 cleans up the debris in time; the discharge component 5 discharges the cleaned debris to prevent accumulation; the support platform 6 provides a stable placement surface for the casting. All components work together to ensure smooth processing and reduce the risk of jamming.
[0033] In this embodiment, as Figure 1 As shown, a processing opening 21 is provided on the upper surface of the side plate 2, and a drainage outlet 22 is provided on one side of the bottom of the side plate 2.
[0034] The machining port 21 on the upper surface of the side plate 2 facilitates the entry of machining tools and meets the needs of different machining operations; the drain port 22 on the bottom side can promptly drain the wastewater generated by the spray assembly 4, keep the inside of the assembly clean, and prevent water accumulation from affecting the machining.
[0035] Specifically, such as Figure 1 , Figure 2 As shown, the clamping assembly 3 includes a threaded rod 31, with a pressure block 32 installed at one end of the threaded rod 31 and a handle 33 installed at the other end of the threaded rod 31. The threaded rod 31 is threadedly connected to the side plate 2.
[0036] In the clamping assembly 3, the threaded rod 31 is threadedly connected to the side plate 2. Rotating the handle 33 can drive the pressure block 32 to move, thereby achieving flexible clamping of castings of different shapes and sizes and improving the versatility of the assembly.
[0037] Furthermore, the top of the pressure block 32 is provided with an inclined surface 322, and a flow channel 321 is vertically provided in the middle of the pressure block 32, with a mesh 323 installed at the top of the flow channel 321.
[0038] The inclined surface 322 at the top of the pressure block 32 guides the water flow of the spray assembly 4, enhancing the debris flushing effect; the flow channel 321 in the middle ensures smooth water flow and avoids water accumulation; the mesh 323 at the top of the flow channel 321 prevents large particles of debris from entering, ensuring unobstructed flow and maintaining good cleaning performance.
[0039] Furthermore, such as Figure 1 , Figure 4As shown, the discharge assembly 5 includes a discharge pipe 51. One end of the discharge pipe 51 is located in the gap between the side plate 2 and the outer wall of the product. An air pump 53 is installed on the upper part of the outer end of the discharge pipe 51, and a discharge port 52 is provided on the lower part of the outer end of the discharge pipe 51.
[0040] One end of the discharge pipe 51 of the discharge assembly 5 is placed in the gap between the side plate 2 and the outer wall of the product. The air pump 53 works to create negative pressure, which draws the debris and water from the gap and discharges them through the discharge port 52, effectively removing the debris generated during processing, reducing the risk of jamming, and improving processing efficiency.
[0041] Furthermore, such as Figure 1 , Figure 3 As shown, the spray assembly 4 includes a water tank 41, an inlet pipe 43 is installed on the top of the water tank 41, and several spray heads 42 are installed on the bottom of the water tank 41.
[0042] The water supply chamber 41 of the spray assembly 4 introduces water through the water inlet pipe 43, and the spray head 42 at the bottom sprays water onto the surface of the casting to clean up the machining debris in time, ensure machining accuracy, and avoid the debris affecting the machining quality.
[0043] Furthermore, the spray heads 42 are arranged at equal intervals.
[0044] The equally spaced spray nozzles 42 ensure that the water flow evenly covers the surface of the casting, guaranteeing that all parts of the casting can be thoroughly cleaned, improving the comprehensiveness and consistency of the cleaning effect, and helping to improve the processing quality.
[0045] Furthermore, the top surface of the support platform 6 is provided with anti-slip texture.
[0046] The anti-slip texture on the top surface of the support platform 6 increases the friction between the support platform and the casting, ensuring that the casting is placed stably during processing, preventing slippage or displacement, and providing reliable support for precision machining.
[0047] In use, the anti-jamming component for metal casting processing of this utility model first places the casting on the support platform 6 on top of the base 1 before processing. Because the top surface of the support platform 6 has anti-slip textures, it effectively increases the friction between the casting and the support platform, ensuring the casting is placed stably and is not prone to sliding or shifting. Then, the operator rotates the handle 33 of the clamping component 3. Because the threaded rod 31 is threadedly connected to the side plate 2, rotating the handle 33 will cause the threaded rod 31 to rotate, thereby moving the pressure block 32 towards the casting until the casting is securely clamped. This adjustable clamping method can adapt to castings of different shapes and sizes, meeting diverse processing needs.
[0048] During processing, water is introduced through the inlet pipe 43 at the top of the water tank 41 of the spray assembly 4. After being stored in the water tank 41, the water is evenly sprayed onto the surface of the casting through the spray nozzles 42 arranged at equal intervals at the bottom. The water flow generated by the even spraying of the spray nozzles 42 can, on the one hand, wash away the debris generated during processing in a timely manner, preventing debris from accumulating between the casting and the processing equipment and affecting the processing accuracy; on the other hand, the water flow, guided by the inclined surface 322 at the top of the pressure block 32, can better rinse the surface of the casting, enhancing the debris removal effect. At the same time, the water flow can pass smoothly through the flow channel 321 in the middle of the pressure block 32. The mesh 323 at the top of the flow channel 321 can prevent large particles of debris from entering, ensuring unobstructed flow and preventing water accumulation.
[0049] While the spray assembly 4 is cleaning up the debris, the discharge assembly 5 starts working. One end of the discharge pipe 51 is located in the gap between the side plate 2 and the outer wall of the product. After the air pump 53 at the upper part of the outer end of the discharge pipe 51 is started, a negative pressure is formed in the discharge pipe 51, which draws water mixed with debris from the gap into the discharge pipe 51 and discharges it through the discharge port 52 at the lower part of the outer end of the discharge pipe 51. This effectively removes the debris generated during the processing, prevents the accumulation of debris from causing equipment jamming, and ensures the smoothness of the processing.
[0050] After processing, residual wastewater can be drained in time through the drain outlet 22 on one side of the bottom of the side plate 2, keeping the inside of the component clean. At the same time, rotating the handle 33 of the clamping component 3 will release the pressure block 32, allowing the processed casting to be removed, thus completing the entire metal casting processing flow.
[0051] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An anti-jamming component for machining metal castings, including an outer frame, characterized in that: The outer frame consists of a base (1) and two side plates (2). A clamping assembly (3) for gradually clamping is installed on the side plate (2). A spraying assembly (4) for spraying and cleaning debris is installed on the top of the outer frame. A discharge assembly (5) is installed in the middle of the side plate (2) near the clamping assembly (3). A support platform (6) for placing castings is provided on the top of the base (1).
2. The anti-jamming component for metal casting processing according to claim 1, characterized in that: The upper surface of the side plate (2) is provided with a processing port (21), and the bottom side of the side plate (2) is provided with a drain port (22).
3. The anti-jamming component for metal casting processing according to claim 1, characterized in that: The clamping assembly (3) includes a threaded rod (31), one end of which is fitted with a pressure block (32), and the other end of which is fitted with a handle (33). The threaded rod (31) is threadedly connected to the side plate (2).
4. The anti-jamming component for metal casting processing according to claim 3, characterized in that: The top of the pressure block (32) is provided with an inclined surface (322), and a flow channel (321) is provided vertically through the middle of the pressure block (32). A mesh (323) is installed at the top of the flow channel (321).
5. The anti-jamming component for metal casting processing according to claim 1, characterized in that: The discharge assembly (5) includes a discharge pipe (51), one end of which is located in the gap between the side plate (2) and the outer wall of the product. An air pump (53) is installed on the upper part of the outer end of the discharge pipe (51), and a discharge port (52) is provided on the lower part of the outer end of the discharge pipe (51).
6. The anti-jamming component for metal casting processing according to claim 1, characterized in that: The spray assembly (4) includes a water tank (41), with an inlet pipe (43) installed on the top of the water tank (41) and a plurality of spray heads (42) installed on the bottom of the water tank (41).
7. The anti-jamming component for metal casting processing according to claim 6, characterized in that: The spray heads (42) are arranged at equal intervals.
8. The anti-jamming component for metal casting processing according to claim 1, characterized in that: The top surface of the support platform (6) is provided with anti-slip texture.