Welding seam abrasive belt grinding device special for robot

Abstract

The utility model relates to the technical field of abrasive belt grinding devices, and discloses a welding seam abrasive belt grinding device special for a robot, which comprises a supporting base, a controller is fixedly mounted at the top of the supporting base, and a mounting seat is fixedly mounted at the top of the supporting base through a fixing bolt. By arranging the robot arm body, the angle of the polishing mechanism can be flexibly adjusted, the polishing requirements of weld joints at different positions and angles are met, a servo motor is matched to drive a first rotating wheel and a second rotating wheel to rotate through a transmission system, then a polishing abrasive belt is driven to move, accurate control over the polishing speed is achieved, and the polishing process is more efficient; compared with the prior art, manual grinding time is shortened, labor intensity is reduced, the grinding requirements of welding seams of different materials and thicknesses are met, meanwhile, the triangular supporting frame and the arc-shaped connecting plate provide stable supporting for the servo motor and the grinding mechanism, vibration and noise are reduced, and the effect of improving grinding precision and stability is achieved.

Description

Technical Field

[0001] This utility model relates to the technical field of belt sanding devices, specifically a belt sanding device for welding seams for robots. Background Technology

[0002] Weld seam grinding is a processing method that uses abrasive belts as grinding tools to treat the surface of weld seams. In modern industrial production, weld seam grinding is a key step in metal processing and manufacturing, and its quality directly affects the structural strength, appearance quality, and service life of products. Traditional weld seam grinding methods, such as manual grinding or simple mechanical grinding, can meet basic requirements to a certain extent, but they have shortcomings and are difficult to adapt to the development trends of precision and environmental protection in modern industry.

[0003] Traditional manual grinding relies on human operation, which is not only labor-intensive but also slow, making it difficult to meet the needs of large-scale production. Furthermore, manual grinding is susceptible to factors such as operator skill level and fatigue, leading to inconsistent grinding quality. Weld grinding requires high precision, which traditional methods struggle to control, easily resulting in over- or under-grinding and affecting weld quality. Moreover, traditional grinding methods are inadequate for welds with complex shapes or in special locations. In addition, the welding grinding process generates a large amount of metal waste; if not collected and disposed of promptly, it will not only cause environmental pollution but may also pose a threat to the health of operators. Therefore, a robotic-specific weld grinding belt device is needed. Utility Model Content

[0004] The purpose of this invention is to provide a robot-specific weld seam abrasive belt grinding device, which solves the technical problems of traditional weld seam grinding methods that rely on manual labor, are not only inefficient, but also make it difficult to guarantee the accuracy and consistency of grinding, and generate a large amount of waste during the weld seam grinding process. If the waste is not collected and processed in time, it will affect the grinding quality. This invention achieves the purpose of improving grinding quality and efficiency and realizing the collection of waste.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a robot-specific weld seam sanding belt device, comprising a support base, a controller fixedly mounted on the top of the support base, a mounting base fixedly mounted on the top of the support base via a fixing bolt, a rotating base fixedly mounted on the top of the mounting base, and a protective shell fixedly mounted on the top of the support base, and there are two sets of such shells; a sanding belt collection assembly, which is disposed above and inside the support base; the sanding belt collection assembly includes: a sanding belt grinding section disposed above the support base; and an air blowing collection section disposed above and inside the support base, with the air blowing collection section disposed on one side and below the sanding belt grinding section.

[0006] Preferably, the belt sanding section includes: a robotic arm body, which is fixedly mounted on the top of the rotating base; a sanding mechanism mounting base is fixedly mounted on the mounting end of the robotic arm body, and a triangular support frame is fixedly mounted on the outer wall of the sanding mechanism mounting base by fixing bolts, and a servo motor is fixedly mounted on the outer wall of the triangular support frame.

[0007] Preferably, an arc-shaped connecting plate is fixedly installed on the outer wall of the triangular support frame, and a support plate is fixedly installed on the outer wall of the arc-shaped connecting plate. The support plate is located on the outside of the servo motor. A first rotating wheel is provided at the output end of the servo motor through a connecting shaft. The first rotating wheel is located on the outer wall of the support plate. A second rotating wheel is provided on one side of the first rotating wheel, and the second rotating wheel is located on the other side of the outer wall of the support plate through a rotating shaft.

[0008] Preferably, the outer walls of the first and second rotating wheels are connected by an adjusting synchronous belt through a transmission. The inner side wall of the second rotating wheel is provided with three sets of mounting limit wheels connected by a rotating shaft, which are located at the triangular mounting points of the triangular support frame. The outer wall of the mounting limit wheels is connected by a grinding belt through a transmission.

[0009] Preferably, the air collection part includes: a collection pool, which is located on the top of the support base and disposed between the protective shells; a triangular mounting plate, which is fixedly installed between the protective shells; a supporting steel frame is fixedly installed on the inner wall of the collection pool, and the top of the supporting steel frame is provided with equally spaced sliding holes. An adjusting cylinder is fixedly installed on the top of the supporting steel frame, and the connecting end of the adjusting cylinder is fixedly connected to a moving block through a connecting column, and the moving block is slidably connected to the sliding holes.

[0010] Preferably, a limiting plate is fixedly installed on the top of the movable block, and positioning rods are fixedly installed at equal intervals on the top of the limiting plate, with two sets in total, arranged symmetrically, and the part to be ground is placed between the limiting plates.

[0011] Preferably, the top of the triangular mounting plate is provided with a pipe installation groove, a fan is provided on one side of the triangular mounting plate and the fan is located outside the support base, the connection port of the fan is connected to an air supply expansion pipe, and the other end of the air supply expansion pipe is connected to a connecting pipe, and the connecting pipe is placed inside the pipe installation groove.

[0012] Preferably, the outer wall of the connecting pipe is provided with air blowing heads at equal and uniform intervals, and the air blowing heads extend to the lower part of the triangular mounting plate and are located diagonally above the supporting steel frame. The top of the supporting steel frame is provided with a collection hole.

[0013] This utility model provides a special welding seam grinding device for robots. It has the following beneficial effects:

[0014] (1) This utility model is equipped with a robotic arm body, which enables the grinding mechanism to flexibly adjust the angle to adapt to the grinding requirements of welds at different positions and angles. With the help of a servo motor, the first and second rotating wheels are driven to rotate through the transmission system, thereby driving the grinding belt to move and achieving precise control of the grinding speed. This makes the grinding process more efficient, reduces the time and labor intensity of manual grinding, and meets the grinding requirements of welds of different materials and thicknesses. At the same time, the triangular support frame and the arc-shaped connecting plate provide stable support for the servo motor and the grinding mechanism, reducing vibration and noise, and achieving the effect of improving grinding accuracy and stability.

[0015] (2) This utility model is equipped with an adjusting cylinder that connects the column and the moving block to facilitate the adjustment of the position of the workpiece to be ground. With the help of the limiting plate and the positioning rod, the workpiece to be ground can be stably placed on the supporting steel frame, which facilitates the grinding and collection operation. At the same time, the blower delivers air to the blowing head through the air delivery telescopic pipe and the connecting pipe. The airflow blown out by the blowing head quickly blows the waste generated during the grinding process into the collection pool, realizing the automatic collection of waste and improving the collection efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a side view of the structure of the robotic arm in the robot-specific weld seam sanding device of this utility model.

[0018] Figure 3 This is a top side view of the robot-specific weld seam sanding device of this utility model;

[0019] Figure 4 This is a side view of the structure of the recycling point of the robot-specific weld seam sanding belt grinding device of this utility model.

[0020] In the diagram: 1 Support base, 11 Protective shell, 2 Controller, 3 Mounting base, 31 Rotating base, 4 Sanding belt grinding collection assembly, 41 Sanding belt grinding part, 411 Robot arm body, 412 Grinding mechanism mounting base, 413 Triangular support frame, 414 Servo motor, 415 Arc-shaped connecting plate, 416 Support plate, 417 Rotary wheel one, 418 Rotary wheel two, 419 Adjusting synchronous belt, 4110 Mounting limit wheel, 4111 Grinding sanding belt, 42 Air blowing collection part, 421 Collection pool, 422 Supporting placement steel frame, 423 Sliding hole, 424 Adjusting cylinder, 425 Moving block, 426 Limiting plate, 427 Positioning rod, 428 Triangular mounting plate, 429 Pipe installation groove, 4210 Fan, 4211 Air supply telescopic pipe, 4212 Connecting pipe, 4213 Air blowing head, 4214 Collection hole. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0023] Example 1:

[0024] Traditional weld grinding methods rely on manual labor, which is inefficient, makes it difficult to guarantee accuracy and consistency, and generates a large amount of waste that, if not collected and processed promptly, affects grinding quality. The preferred embodiment of the robotic weld grinding device provided by this invention is as follows: Figure 1-4 As shown: A robot-specific weld seam abrasive belt grinding device includes a support base 1, a controller 2 fixedly mounted on the top of the support base 1, a mounting base 3 fixedly mounted on the top of the support base 1 by a fixing bolt, a rotating base 31 fixedly mounted on the top of the mounting base 3, and a protective shell 11 fixedly mounted on the top of the support base 1, and there are two sets of such shells; an abrasive belt grinding collection assembly 4, which is located above and inside the support base 1; the abrasive belt grinding collection assembly 4 includes: an abrasive belt grinding part 41, which is located above the support base 1; and an air blowing collection part 42, which is located above and inside the support base 1, and is located on one side and below the abrasive belt grinding part 41.

[0025] The belt sanding section 41 includes: a robot arm body 411, which is fixedly installed on the top of the rotating base 31; a sanding mechanism mounting base 412 is fixedly installed at the mounting end of the robot arm body 411; a triangular support frame 413 is fixedly installed on the outer wall of the sanding mechanism mounting base 412 by fixing bolts; and a servo motor 414 is fixedly installed on the outer wall of the triangular support frame 413.

[0026] An arc-shaped connecting plate 415 is fixedly installed on the outer wall of the triangular support frame 413. A support plate 416 is fixedly installed on the outer wall of the arc-shaped connecting plate 415. The support plate 416 is located on the outside of the servo motor 414. A first rotating wheel 417 is provided at the output end of the servo motor 414 through a connecting shaft. The first rotating wheel 417 is located on the outer wall of the support plate 416. A second rotating wheel 418 is provided on one side of the first rotating wheel 417. The second rotating wheel 418 is located on the other outer wall of the support plate 416 through a rotating shaft.

[0027] The outer walls of the first rotating wheel 417 and the second rotating wheel 418 are connected by an adjusting synchronous belt 419 through a transmission. The inner side wall of the second rotating wheel 418 is provided with a mounting limit rotating wheel 4110 through a connecting rotating shaft. There are three sets in total, which are located at the triangular mounting position of the triangular support frame 413. The outer wall of the mounting limit rotating wheel 4110 is connected by a grinding sanding belt 4111 through a transmission.

[0028] Furthermore, this embodiment incorporates a robotic arm body 411, enabling the grinding mechanism to flexibly adjust its angle to adapt to the grinding requirements of welds at different positions and angles. In conjunction with a servo motor 414, the transmission system drives the first rotating wheel 417 and the second rotating wheel 418 to rotate, thereby driving the grinding belt 4111 to move. This achieves precise control of the grinding speed, making the grinding process more efficient, reducing the time and labor intensity of manual grinding, and meeting the grinding requirements of welds of different materials and thicknesses. Simultaneously, the triangular support frame 413 and the arc-shaped connecting plate 415 provide stable support for the servo motor 414 and the grinding mechanism, reducing vibration and noise.

[0029] Example 2:

[0030] Please see Figures 1-4 Furthermore, based on Embodiment 1, the following is further obtained: the air collection part 42 includes: a collection pool 421, which is opened on the top of the support base 1 and disposed between the protective shells 11; a triangular mounting plate 428, which is fixedly installed between the protective shells 11; a support placement steel frame 422 is fixedly installed on the inner wall of the collection pool 421, and the top of the support placement steel frame 422 is provided with equally spaced and uniformly spaced sliding holes 423. An adjusting cylinder 424 is fixedly installed on the top of the support placement steel frame 422, and the connecting end of the adjusting cylinder 424 is fixedly connected to a moving block 425 through a connecting column, and the moving block 425 is slidably connected to the sliding hole 423.

[0031] A limiting plate 426 is fixedly installed on the top of the movable block 425. Positioning rods 427 are fixedly installed at equal intervals on the top of the limiting plate 426, and there are two sets in total, arranged symmetrically. The part to be ground is placed between the limiting plates 426.

[0032] The top of the triangular mounting plate 428 is provided with a pipe mounting groove 429. A fan 4210 is provided on one side of the triangular mounting plate 428 and the fan 4210 is located on the outside of the support base 1. The connection port of the fan 4210 is connected to an air supply expansion pipe 4211, and the other end of the air supply expansion pipe 4211 is connected to a connecting pipe 4212, which is placed inside the pipe mounting groove 429.

[0033] The outer wall of the connecting pipe 4212 is uniformly and equidistantly connected with air blowing heads 4213, and the air blowing heads 4213 extend to the lower part of the triangular mounting plate 428 and are located diagonally above the supporting steel frame 422. The top of the supporting steel frame 422 is provided with a collection hole 4214.

[0034] Furthermore, this embodiment incorporates an adjusting cylinder 424 connected to a connecting column and a moving block 425 to facilitate the adjustment of the position of the workpiece to be ground. Combined with a limiting plate 426 and a positioning rod 427, the workpiece can be stably placed on the supporting steel frame 422, facilitating grinding and collection operations. Simultaneously, a blower 4210 delivers air to an air blowing head 4213 via an air delivery telescopic pipe 4211 and a connecting pipe 4212. The airflow from the air blowing head 4213 rapidly blows the waste generated during the grinding process into the collection pool 421, achieving automatic waste collection.

[0035] In use, the device mainly consists of a support base 1, a controller 2, a mounting base 3, a rotating base 31, a protective shell 11, and a belt abrasion collection assembly 4. The belt abrasion collection assembly 4 is further subdivided into a belt abrasion section 41 and an air blowing collection section 42, which work together to complete the abrasion and waste collection tasks.

[0036] First, the robotic arm body 411 is fixedly mounted on the rotating base 31. The rotating base 31 can drive the robotic arm body 411 to rotate, thereby adjusting the grinding angle to adapt to the grinding requirements of different weld seams. The grinding mechanism mounting base 412 is fixedly mounted on the mounting end of the robotic arm body 411, providing a mounting base for the triangular support frame 413. The triangular support frame 413 is fixed to the grinding mechanism mounting base 412 by fixing bolts, providing stable support for components such as the servo motor 414. The servo motor 414 is mounted on the triangular support frame 413, and its output end is connected to the first rotating wheel 417 through a connecting shaft.

[0037] Rotary wheel 417 and rotary wheel 418 are connected by a synchronous belt 419 to form a transmission system. When the servo motor 414 rotates, it drives rotary wheel 418 to rotate synchronously through the transmission system. Three sets of mounting limit wheels 4110 are installed on the inner wall of rotary wheel 418 via a connecting rotating shaft, located at the triangular mounting points of the triangular support frame 413. The grinding belt 4111 is connected to the outer wall of the mounting limit wheels 4110. When rotary wheel 418 rotates, it drives the grinding belt 4111 to move, thus grinding the weld seam.

[0038] Furthermore, a collection pool 421 is located on top of the support base 1, between the protective shells 11, and is used to collect waste generated during the grinding process. A supporting steel frame 422 is fixedly installed on the inner wall of the collection pool 421, and its top is provided with evenly spaced sliding holes 423 to support the workpiece to be ground and allow waste to pass through. An adjusting cylinder 424 is fixedly installed on top of the supporting steel frame 422, and its connecting end is connected to the moving block 425 via a connecting column. The adjusting cylinder 424 can drive the moving block 425 to slide on the sliding holes 423, thereby adjusting the position of the workpiece to be ground and ensuring grinding accuracy. A limiting plate 426 is fixedly installed on the top of the moving block 425, and positioning rods 427 are evenly spaced on the top of the limiting plate 426 to fix the position of the workpiece to be ground.

[0039] Furthermore, the blower 4210 is located on the outside of the support base 1, and its connection port is connected to an air supply expansion pipe 4211. The other end of the air supply expansion pipe 4211 is connected to a connecting pipe 4212, which is placed inside the pipe mounting groove 429 of the triangular mounting plate 428. Air blowing heads 4213 are evenly spaced and connected to the outer wall of the connecting pipe 4212, extending below the triangular mounting plate 428 and positioned diagonally above the supporting steel frame 422. When the blower 4210 operates, air is delivered to the air blowing heads 4213 through the air supply expansion pipe 4211 and the connecting pipe 4212. The airflow from the air blowing heads 4213 blows the waste generated during the grinding process into the collection pool 421, thus collecting the waste.

[0040] Workflow: The workpiece to be ground is placed on the supporting steel frame 422. The position of the workpiece is adjusted by adjusting the cylinder 424 and the moving block 425 to ensure the contact accuracy between the workpiece and the grinding belt 4111. Next, the grinding process: The servo motor 414 is started, driving the grinding belt 4111 through the transmission system to grind the weld seam. Simultaneously, the blower 4210 is started, blowing the waste generated during the grinding process into the collection tank 421 through the air blowing system. Post-grinding treatment: After grinding is completed, the servo motor 414 and blower 4210 are turned off, the ground workpiece is removed, and the waste in the collection tank 421 is cleaned.

[0041] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A robot-specific weld seam abrasive belt grinding device, comprising a support base (1), characterized in that: A controller (2) is fixedly installed on the top of the support base (1), and a mounting base (3) is fixedly installed on the top of the support base (1) by a fixing bolt. A rotating base (31) is fixedly installed on the top of the mounting base (3), and a protective shell (11) is fixedly installed on the top of the support base (1), and there are two sets of them. A belt abrasive collection assembly (4) is disposed above and inside the support base (1); The belt abrasion collection assembly (4) includes: A sanding belt grinding section (41) is disposed above the support base (1); Air collection part (42) is located above and inside the support base (1), and is located on one side and below the sanding belt grinding part (41).

2. The robot-specific weld seam sanding device according to claim 1, characterized in that: The belt abrasive grinding area (41) includes: The robotic arm body (411) is fixedly mounted on the top of the rotating base (31); A grinding mechanism mounting base (412) is fixedly installed on the mounting end of the robotic arm body (411). A triangular support frame (413) is fixedly installed on the outer wall of the grinding mechanism mounting base (412) by a fixing bolt. A servo motor (414) is fixedly installed on the outer wall of the triangular support frame (413).

3. The robot-specific weld seam abrasive belt grinding device according to claim 2, characterized in that: An arc-shaped connecting plate (415) is fixedly installed on the outer wall of the triangular support frame (413). A support plate (416) is fixedly installed on the outer wall of the arc-shaped connecting plate (415). The support plate (416) is located on the outside of the servo motor (414). A first rotating wheel (417) is provided at the output end of the servo motor (414) through a connecting shaft. The first rotating wheel (417) is located on the outer wall of the support plate (416). A second rotating wheel (418) is provided on one side of the first rotating wheel (417). The second rotating wheel (418) is located on the other side of the outer wall of the support plate (416) through a rotating shaft.

4. The robot-specific weld seam sanding device according to claim 3, characterized in that: The outer walls of the first rotating wheel (417) and the second rotating wheel (418) are connected by an adjusting synchronous belt (419) through a transmission. The inner wall of the second rotating wheel (418) is provided with a mounting limit wheel (4110) through a connecting rotating shaft. There are three sets in total, which are located at the triangular mounting position of the triangular support frame (413). The outer wall of the mounting limit wheel (4110) is connected by a grinding belt (4111) through a transmission.

5. The robot-specific weld seam abrasive belt grinding device according to claim 1, characterized in that: The air collection part (42) includes: A collection pool (421) is provided on the top of the support base (1) and disposed between the protective shells (11); A triangular mounting plate (428) is fixedly installed between the protective housing (11); The inner wall of the collection pool (421) is fixedly installed with a supporting steel frame (422). The top of the supporting steel frame (422) is provided with sliding holes (423) at equal intervals. The top of the supporting steel frame (422) is fixedly installed with an adjusting cylinder (424). The connecting end of the adjusting cylinder (424) is fixedly connected to a moving block (425) through a connecting column, and the moving block (425) is slidably connected to the sliding hole (423).

6. The robot-specific weld seam abrasive belt grinding device according to claim 5, characterized in that: A limiting plate (426) is fixedly installed on the top of the moving block (425). Positioning rods (427) are fixedly installed at equal intervals on the top of the limiting plate (426), and there are two sets in total, arranged symmetrically. The part to be polished is placed between the limiting plates (426).

7. The robot-specific weld seam abrasive belt grinding device according to claim 6, characterized in that: The top of the triangular mounting plate (428) is provided with a pipe installation groove (429). A fan (4210) is provided on one side of the triangular mounting plate (428) and the fan (4210) is located on the outside of the support base (1). The connection port of the fan (4210) is connected to an air supply expansion pipe (4211), and the other end of the air supply expansion pipe (4211) is connected to a connecting pipe (4212). The connecting pipe (4212) is placed inside the pipe installation groove (429).

8. The robot-specific weld seam abrasive belt grinding device according to claim 7, characterized in that: The outer wall of the connecting pipe (4212) is uniformly and equidistantly connected with air blowing heads (4213), and the air blowing heads (4213) extend to the bottom of the triangular mounting plate (428) and are located diagonally above the supporting steel frame (422). The top of the supporting steel frame (422) is provided with a collection hole (4214).

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