Photovoltaic module support surface treatment equipment

Abstract

The utility model discloses a photovoltaic module support surface treatment device, which relates to the technical field of photovoltaic supports, and comprises a main body assembly including a base and a cleaning member arranged on one side of the base; the adjusting assembly is arranged at the top of the base and comprises an operation table, a fixing piece, an electric push rod, a rack plate, a gear, a side plate, a travel switch and a supporting piece, the operation table is fixedly connected to one side of the top of the base, the fixing piece is arranged at the top of the operation table, and the electric push rod is arranged on one side of the fixing piece; the bottom of the electric push rod is fixedly connected with the operation table. When the square photovoltaic support rotates to the other to-be-machined face, the square photovoltaic support can be kept parallel to the polishing machine through the adjusting assembly, so that the angle deviation is reduced, the precision in the machining process is ensured, the machining effect is improved, and the square photovoltaic support can be kept at the ideal position during machining.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic support technology, and in particular to a surface treatment device for photovoltaic module support. Background Technology

[0002] Surface treatment is a crucial step in the manufacturing process of photovoltaic module brackets. Common surface treatment methods include spraying, electroplating, anodizing, and polishing. Polishing equipment is typically used to perform fine processing on the brackets to ensure that the surface is free of obvious scratches, bumps, or other defects. Square steel (or square tubing) is a common component of brackets and is widely used in photovoltaic brackets due to its good mechanical strength, stability, and compressive strength.

[0003] Currently, when polishing the surface of a square photovoltaic bracket, all four sides need to be processed. However, after polishing one side, when rotating to another side to be processed, a certain deviation can easily occur between the bracket and the polishing machine, thus affecting the processing effect of the square photovoltaic bracket. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the above and / or existing photovoltaic module support surface treatment equipment, this utility model is proposed.

[0006] Therefore, the problem to be solved by this utility model is how to solve the problem that there is a certain deviation between the surface to be processed and the polishing machine, which affects the processing effect of the square photovoltaic bracket.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a surface treatment device for photovoltaic module brackets, comprising,

[0008] The main component includes a base and a cleaning component, the cleaning component being disposed on one side of the base; and,

[0009] An adjustment assembly, located on the top of the base, includes an operating platform, a fixing component, an electric push rod, a rack plate, a gear, a side plate, a limit switch, and a support component. The operating platform is fixedly connected to one side of the top of the base. The fixing component is located on the top of the operating platform. The electric push rod is located on one side of the fixing component, and its bottom is fixedly connected to the operating platform. The rack plate is fixedly connected to the top of the electric push rod. The gear meshes with one side of the rack plate and cooperates with the fixing component. The side plate is located on the other side of the rack plate and is fixedly connected to the operating platform. The limit switch is fixedly connected to one side of the side plate. The support component is located on the other side of the top of the base.

[0010] A polishing assembly, disposed on one side of an adjusting assembly, includes a movable component and a polishing machine. The movable component is disposed on the top of the base, and the polishing machine is disposed on the top of the movable component.

[0011] In a preferred embodiment of the photovoltaic module bracket surface treatment equipment of this utility model, a slider is fixedly connected to one side of the rack plate, and a groove is provided on one side of the side plate, which cooperates with the slider.

[0012] In a preferred embodiment of the photovoltaic module bracket surface treatment equipment of this utility model, the fixing component includes a first fixing plate fixedly connected to one side of the top of the operating table, and a second fixing plate is provided on one side of the top of the base. Both the first fixing plate and the second fixing plate are rotatably connected to a fixing seat via bearings.

[0013] As a preferred embodiment of the photovoltaic module bracket surface treatment equipment of this utility model, the fixing component further includes a threaded rod threadedly connected to the top of the fixing seat, the bottom of the threaded rod penetrating the fixing seat and rotatably connected to the bottom of the inner cavity of the fixing seat through a bearing, a lifting plate being threadedly connected to the surface of the threaded rod, and a fixing plate being fixedly connected to the bottom of the lifting plate.

[0014] As a preferred embodiment of the photovoltaic module bracket surface treatment equipment of this utility model, the fixing member further includes a through groove opened on one side of the fixing seat, and both sides of the lifting plate are in contact with the inner cavity of the through groove.

[0015] In a preferred embodiment of the photovoltaic module bracket surface treatment equipment of this utility model, the support member includes a through groove formed on one side of the top of the base, a lead screw is threadedly connected to one side of the base, and one side of the lead screw passes through the base and the through groove and is threadedly connected to the second fixing plate.

[0016] In a preferred embodiment of the photovoltaic module bracket surface treatment equipment of this utility model, the movable component includes a servo slide fixedly connected to the other side of the top of the base, and a slide block is movably connected to the top of the servo slide.

[0017] In a preferred embodiment of the photovoltaic module bracket surface treatment equipment of this utility model, the polishing machine includes a support rod fixedly connected to the top of the slide block, and a polishing disc is provided on one side of the support rod.

[0018] In a preferred embodiment of the photovoltaic module bracket surface treatment equipment of this utility model, the cleaning component includes a collection groove opened on the top of the base, and a cleaning port is opened on one side of the base, the cleaning port communicating with the inner cavity of the collection groove.

[0019] In a preferred embodiment of the photovoltaic module bracket surface treatment equipment of this utility model, the cleaning component further includes a collection frame disposed in the inner cavity of the collection tank, and a pulley is provided at the bottom of the collection frame, the pulley being in contact with the bottom of the inner cavity of the collection tank.

[0020] The beneficial effects of this utility model are as follows: by adjusting the components, when the square photovoltaic bracket is rotated to another surface to be processed, the square photovoltaic bracket can be kept parallel to the polishing machine, thereby reducing angular deviation, ensuring the accuracy of the processing, improving the processing effect, and enabling the square photovoltaic bracket to maintain an ideal position during processing. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0022] Figure 1 This is a structural diagram of a surface treatment device for photovoltaic module supports.

[0023] Figure 2 This is a partial structural diagram of the adjustment component of a photovoltaic module support surface treatment equipment.

[0024] Figure 3 Surface treatment equipment for photovoltaic module brackets Figure 2 Enlarged view of region A in the middle.

[0025] Figure 4 This is a partial structural diagram of the fasteners in a photovoltaic module bracket surface treatment equipment.

[0026] Figure 5 This is a partial structural diagram of the cleaning component of a photovoltaic module bracket surface treatment equipment.

[0027] In the diagram: 100, main component; 101, base; 102, cleaning component; 200, adjusting component; 201, operating table; 202, fixing component; 203, electric push rod; 204, rack and pinion plate; 205, gear; 206, side plate; 207, limit switch; 208, support component; 300, polishing component; 301, moving component; 302, polishing machine; 204a, slider; 204b, slide groove; 202a, the first... 1. Fixed plate; 202b. Second fixed plate; 202c. Fixed seat; 202d. Threaded rod; 202e. Lifting plate; 202f. Fixed plate; 202g. Through groove; 208a. Through groove; 208b. Lead screw; 301a. Servo slide; 301b. Slide seat; 302a. Support rod; 302b. Polishing disc; 102a. Collection groove; 102b. Cleaning port; 102c. Collection frame; 102d. Pulley. Detailed Implementation

[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0031] Example 1

[0032] Reference Figures 1-5 This is the first embodiment of the present invention. This embodiment provides a surface treatment device for a photovoltaic module bracket. The surface treatment device for a photovoltaic module bracket includes an adjustment component 200. The adjustment component 200 can keep the square photovoltaic bracket parallel to the polishing machine, thereby reducing the angle deviation.

[0033] The main component 100 includes a base 101 and a cleaning component 102, the cleaning component 102 being formed on one side of the base 101; and,

[0034] Specifically, the adjustment assembly 200, located on the top of the base 101, includes an operating platform 201, a fixing member 202, an electric push rod 203, a rack plate 204, a gear 205, a side plate 206, a limit switch 207, and a support member 208. The operating platform 201 is fixedly connected to one side of the top of the base 101. The fixing member 202 is located on the top of the operating platform 201. The electric push rod 203 is located on one side of the fixing member 202, with its bottom fixedly connected to the operating platform 201. The rack plate 204 is fixedly connected to the top of the electric push rod 203. The gear 205 meshes with one side of the rack plate 204 and cooperates with the fixing member 202. The side plate 206 is located on the other side of the rack plate 204 and is fixedly connected to the operating platform 201. The limit switch 207 is fixedly connected to one side of the side plate 206. The support member 208 is located on the other side of the top of the base 101.

[0035] The polishing assembly 300 is disposed on one side of the adjusting assembly 200 and includes a movable part 301 and a polishing machine 302. The movable part 301 is disposed on the top of the base 101 and the polishing machine 302 is disposed on the top of the movable part 301.

[0036] The cleaning component 102 facilitates the collection and cleaning of polishing debris;

[0037] The square photovoltaic bracket can be fixed by the fastener 202, and the electric push rod 203 can drive the rack plate 204 to move, thereby rotating the square photovoltaic bracket through meshing with the gear 205 until the rack plate 204 triggers the limit switch 207, and the electric push rod 203 will stop working. At this time, the square photovoltaic bracket is rotated to be parallel to the polishing machine 302, which can reduce angular deviation and improve processing quality. The support member 208 can adapt to the length of the square photovoltaic bracket so as to support the other end of the square photovoltaic bracket and increase the stability of the square photovoltaic bracket during processing.

[0038] The polishing position can be adjusted by the movable part 301, and the surface of the square photovoltaic bracket can be polished by the polishing machine 302. It should be noted that the polishing machine 302 is existing technology, and those skilled in the art can set it according to the actual situation.

[0039] Specifically, a slider 204a is fixedly connected to one side of the rack plate 204, and a groove 204b is provided on one side of the side plate 206, which cooperates with the slider 204a.

[0040] The slider 204a and the groove 204b can limit and support the rack plate 204, making its lifting and lowering more stable.

[0041] Specifically, the fastener 202 includes a first fixing plate 202a fixedly connected to one side of the top of the operating table 201, and a second fixing plate 202b provided on one side of the top of the base 101. Both the first fixing plate 202a and the second fixing plate 202b are rotatably connected to a fixing seat 202c via bearings.

[0042] The fixing seat 202c can be used to place a square photovoltaic bracket. When placing the bracket, the square photovoltaic bracket is fitted onto one side of the fixing seat 202c, and the top of the inner cavity will contact the top of the fixing seat 202c.

[0043] It should be noted that the gear 205 is fixedly connected to the surface of the fixing seat 202c on the side near the first fixing plate 202a.

[0044] Specifically, the fastener 202 also includes a threaded rod 202d that is threaded to the top of the fixed seat 202c. The bottom of the threaded rod 202d passes through the fixed seat 202c and is rotatably connected to the bottom of the inner cavity of the fixed seat 202c through a bearing. A lifting plate 202e is threadedly connected to the surface of the threaded rod 202d, and a fixed plate 202f is fixedly connected to the bottom of the lifting plate 202e.

[0045] The rotation of the threaded rod 202d can drive the lifting plate 202e and the fixed plate 202f to move, supporting the bottom of the inner cavity of the square photovoltaic bracket, thereby fixing the square photovoltaic bracket through cooperation with the fixed seat 202c.

[0046] Specifically, the fastener 202 also includes a through groove 202g opened on one side of the fixed seat 202c, and both sides of the lifting plate 202e are in contact with the inner cavity of the through groove 202g.

[0047] The through groove 202g can limit the lifting plate 202e, preventing it from swaying laterally during the lifting process.

[0048] Example 2

[0049] Reference Figure 1 and Figure 5 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0050] Specifically, the support member 208 includes a through groove 208a opened on one side of the top of the base 101, and a lead rod 208b is threadedly connected to one side of the base 101. One side of the lead rod 208b passes through the base 101 and the through groove 208a, and is threadedly connected to the second fixing plate 202b.

[0051] The rotation of the lead screw 208b allows the second fixing plate 202b to move, thereby controlling the position adjustment of the fixing seat 202c on one side of the second fixing plate 202b. This allows for the fixing of square photovoltaic brackets of different lengths and provides support at the other end of the square photovoltaic bracket.

[0052] Specifically, the movable component 301 includes a servo slide 301a fixedly connected to the other side of the top of the base 101, and a slide block 301b movably connected to the top of the servo slide 301a.

[0053] The polishing machine 302 can be moved by the servo slide 301a and slide block 301b, thereby adjusting the polishing position.

[0054] Specifically, the polishing machine 302 includes a support rod 302a fixedly connected to the top of the slide 301b, and a polishing disc 302b is provided on one side of the support rod 302a.

[0055] It should be noted that the polishing machine 302 includes a lifting rod, a drive motor, and a polishing disc 302b, which are existing technologies and will not be described in detail.

[0056] Specifically, the cleaning component 102 includes a collection groove 102a opened on the top of the base 101, and a cleaning port 102b opened on one side of the base 101, which communicates with the inner cavity of the collection groove 102a.

[0057] The waste generated during polishing will be collected in the collection tank 102a, and the waste can be easily cleaned through the cleaning port 102b.

[0058] Specifically, the cleaning component 102 also includes a collection frame 102c disposed in the inner cavity of the collection tank 102a. The bottom of the collection frame 102c is provided with a pulley 102d, which contacts the bottom of the inner cavity of the collection tank 102a.

[0059] The waste in the collection tank 102a can be collected by the collection box 102c, which makes it easy to remove the waste for centralized recycling and reduces the cleaning difficulty of the collection tank 102a. The pulley 102d makes it easy to move the collection box 102c and makes the movement of the collection box 102c smoother.

[0060] In use, the square photovoltaic bracket is placed on top of the fixed base 202c, and the second fixed plate 202b is moved by rotating the screw 208b. This adjusts the distance between the two fixed bases 202c according to the length of the square photovoltaic bracket. Then, the lifting plate 202e is moved by rotating the threaded rod 202d, causing the fixed plate 202f to move and abut against the square photovoltaic bracket. This fixes the square photovoltaic bracket by cooperating with the fixed base 202c. The position of the polishing machine 302 can then be adjusted by cooperating with the servo slide 301a and the slide 301b, thereby polishing the square photovoltaic bracket.

[0061] After one surface is polished, when rotating to another surface to be processed, the electric push rod 203 drives the rack plate 204 to move, thereby causing the fixed seat 202c to rotate through the meshing of the gear 205. When the rack plate 204 continues to move and contacts the limit switch 207, triggering the limit switch 207, the electric push rod 203 will stop working, thus stopping the rotation of the square photovoltaic bracket. At this time, the square photovoltaic bracket and the polishing machine 302 are exactly parallel, and the square photovoltaic bracket can rotate to the ideal position, thereby reducing angular deviation, ensuring the accuracy of the processing process, and improving the processing effect.

[0062] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A surface treatment device for photovoltaic module brackets, characterized in that: include, The main component (100) includes a base (101) and a cleaning component (102), the cleaning component (102) being disposed on one side of the base (101); and, An adjustment assembly (200), disposed on the top of the base (101), includes an operating table (201), a fixing member (202), an electric push rod (203), a rack plate (204), a gear (205), a side plate (206), a limit switch (207), and a support member (208). The operating table (201) is fixedly connected to one side of the top of the base (101). The fixing member (202) is disposed on the top of the operating table (201). The electric push rod (203) is disposed on one side of the fixing member (202). The bottom of (203) is fixedly connected to the operating table (201), the rack plate (204) is fixedly connected to the top of the electric push rod (203), the gear (205) meshes with one side of the rack plate (204) and cooperates with the fixing member (202), the side plate (206) is disposed on the other side of the rack plate (204) and is fixedly connected to the operating table (201), the limit switch (207) is fixedly connected to one side of the side plate (206), and the support member (208) is disposed on the other side of the top of the base (101); and, A polishing assembly (300) is disposed on one side of the adjusting assembly (200) and includes a movable part (301) and a polishing machine (302). The movable part (301) is disposed on the top of the base (101), and the polishing machine (302) is disposed on the top of the movable part (301).

2. The photovoltaic module support surface treatment equipment as described in claim 1, characterized in that: A slider (204a) is fixedly connected to one side of the rack plate (204), and a groove (204b) is provided on one side of the side plate (206) and cooperates with the slider (204a).

3. The photovoltaic module support surface treatment equipment as described in claim 2, characterized in that: The fixing member (202) includes a first fixing plate (202a) fixedly connected to one side of the top of the operating table (201), and a second fixing plate (202b) is provided on one side of the top of the base (101). The first fixing plate (202a) and the second fixing plate (202b) are both rotatably connected to a fixing seat (202c) via a bearing.

4. The photovoltaic module support surface treatment equipment as described in claim 3, characterized in that: The fixing component (202) further includes a threaded rod (202d) threaded to the top of the fixing seat (202c). The bottom of the threaded rod (202d) passes through the fixing seat (202c) and is rotatably connected to the bottom of the inner cavity of the fixing seat (202c) through a bearing. A lifting plate (202e) is threaded to the surface of the threaded rod (202d), and a fixing plate (202f) is fixedly connected to the bottom of the lifting plate (202e).

5. The photovoltaic module support surface treatment equipment as described in claim 4, characterized in that: The fixing member (202) also includes a through groove (202g) opened on one side of the fixing seat (202c), and both sides of the lifting plate (202e) are in contact with the inner cavity of the through groove (202g).

6. The photovoltaic module support surface treatment equipment as described in claim 1, characterized in that: The support member (208) includes a through groove (208a) opened on one side of the top of the base (101), and a lead screw (208b) is threadedly connected to one side of the base (101). One side of the lead screw (208b) passes through the base (101) and the through groove (208a) and is threadedly connected to the second fixing plate (202b).

7. The photovoltaic module support surface treatment equipment as described in claim 6, characterized in that: The movable component (301) includes a servo slide (301a) fixedly connected to the other side of the top of the base (101), and a slide block (301b) is movably connected to the top of the servo slide (301a).

8. The photovoltaic module support surface treatment equipment as described in claim 7, characterized in that: The polishing machine (302) includes a support rod (302a) fixedly connected to the top of the slide (301b), and a polishing disc (302b) is provided on one side of the support rod (302a).

9. The photovoltaic module support surface treatment equipment as described in claim 8, characterized in that: The cleaning component (102) includes a collection groove (102a) opened on the top of the base (101), and a cleaning port (102b) is opened on one side of the base (101), which communicates with the inner cavity of the collection groove (102a).

10. The photovoltaic module support surface treatment equipment as described in claim 9, characterized in that: The cleaning component (102) further includes a collection frame (102c) disposed in the inner cavity of the collection tank (102a), and a pulley (102d) is provided at the bottom of the collection frame (102c), and the pulley (102d) contacts the bottom of the inner cavity of the collection tank (102a).

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