Feeding module for producing modified plastic particles
By designing an automated feeding module, the problem of inconvenient addition of additives during the melting and mixing of plastic granules was solved, realizing automated feeding, improving work efficiency and reducing the time and labor intensity of manual operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO KONUO NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-05-15
AI Technical Summary
In the current process of melting and mixing plastic granules, the addition of processing aids is inconvenient, requiring operators to frequently climb ladders, which is time-consuming, labor-intensive, and inefficient.
Design a feeding module, including a chamber and a valve body, to achieve automated additive addition using a lifting cylinder and a lifting rod. Automatic feeding is achieved through the cooperation of the chamber door and the valve block, avoiding manual operation.
It enables the automatic addition of processing aids, eliminating the need for operators to frequently climb ladders, improving work efficiency and achieving the effect of saving time and effort.
Smart Images

Figure CN224240046U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a feeding module for producing modified plastic granules. Background Technology
[0002] The main reason for modifying plastic granules is to significantly improve their mechanical properties, processing performance, and durability to meet specific application requirements. The modification process of plastic granules includes raw material preparation, melt mixing, extrusion drying, shearing and crushing.
[0003] During the melt-blending process of plastic granules, various processing aids such as stabilizers, plasticizers, lubricants, calcium carbonate, and pigments need to be added as required. Currently, the addition of processing aids is mostly done manually. Due to the height of the large-volume blending equipment, the top feed inlet is high off the ground. Operators must climb ladders to the top feed inlet of the blending equipment before adding the processing aids, which is inconvenient. In addition, since the melt-blending process requires multiple batches and there are multiple blending machines, operators must frequently climb ladders and add materials sequentially, which is both time-consuming and labor-intensive, resulting in low work efficiency and requiring further improvement. Utility Model Content
[0004] In view of the current state of the prior art, the technical problem to be solved by this utility model is to provide a feeding module for the production of modified plastic granules that can automatically complete the addition of processing aids for easy operation, and also achieves the effects of saving time and labor and improving work efficiency.
[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: a feeding module for producing modified plastic granules, characterized in that it includes a chamber and a valve body that cooperate with each other. The chamber includes two side plates arranged symmetrically on the left and right, a back plate vertically fixed between the two side plates, and a door located between the two side plates and in front of the back plate. The door, the back plate and the two side plates form a material chamber.
[0006] The valve body includes a base fixed between two side plates and located above the hopper, a top plate horizontally located above the base, multiple columns fixed between the top plate and the base, a lifting rod vertically inserted in the base, a lifting beam located between the top plate and the base, and a valve block fixed at the lower end of the lifting rod and located inside the hopper. The upper end of the lifting rod is fixed to the lifting beam.
[0007] The valve body also includes two lifting cylinders symmetrically arranged on the left and right sides of the cabin. The fixed ends of the two lifting cylinders are rotatably connected to the outer walls of the two side plates, and the telescopic ends of the two lifting cylinders are both arranged facing upwards and rotatably connected to both ends of the lifting beam.
[0008] Preferably, the hatch includes a baffle vertically fixed between two side plates, a support block fixed to the upper side of the baffle, and a door panel rotatably connected between the two side plates and located above the support block. The distance between the rear outer wall of the door panel and the front outer wall of the back plate is greater than the distance between the rear outer wall of the baffle and the front outer wall of the back plate.
[0009] Preferably, a first guide slope with a higher front and lower back is formed on the side of the support block facing the back panel, and an arc-shaped groove is formed at the upper front corner of the support block. Correspondingly, a guide cylinder is formed on the front edge of the root of the door panel, which is laterally distributed and concentrically arranged with the arc-shaped groove. The outer circumferential surface of the guide cylinder slides against the arc-shaped inner wall of the arc-shaped groove, and the left and right ends of the guide cylinder are rotatably connected to the two side plates respectively.
[0010] Preferably, the front and rear outer walls of the valve block are slidably attached to the rear outer wall of the baffle and the front outer wall of the back plate, respectively, and the left and right outer walls of the valve block are slidably attached to the inner walls of the two side plates, respectively. The top front edge of the valve block forms a second guide slope with a lower front and higher rear.
[0011] Preferably, a limiting mechanism is provided in front of the door panel. The limiting mechanism includes a cover plate that is horizontally fixed between the two side plates and located above the door panel, a backing plate that is inclinedly fixed between the two side plates and located below the cover plate and in front of the door panel, and a support plate that is vertically fixed between the two side plates and located below the backing plate. The backing plate is set to be higher in the front and lower in the back.
[0012] Preferably, each of the two side panels has a symmetrically distributed arc-shaped groove on its inner wall. Correspondingly, each of the left and right ends of the door panel has a symmetrically distributed protrusion, and the two protrusions are respectively movably embedded in the two arc-shaped grooves.
[0013] Preferably, a handle is also fixed to the front end of the door panel.
[0014] Preferably, the first guide slope is further provided with a plurality of inclined diversion ridges arranged at equal intervals from left to right in the direction of the back plate. Each diversion ridge is arranged with the front higher than the back, and the rear end of each diversion ridge is provided with a vertically arranged flat surface that is flush with or located in front of the rear outer wall of the baffle.
[0015] Compared with the prior art, the advantages of this utility model are as follows: This utility model can automatically complete the addition of processing aids without manual operation. Even if the top feed inlet of the mixing equipment is high above the ground, the utility model can be quickly and accurately moved to the top feed inlet of the mixing equipment and automatically added with the help of a robotic arm, saving operators the need to climb ladders frequently. In addition, it also achieves the effect of saving time and labor and improving work efficiency. Attached Figure Description
[0016] The above and other features, advantages, and aspects of the embodiments of this application will become more apparent when taken in conjunction with the accompanying drawings and the following detailed description; throughout the drawings, the same or similar reference numerals denote the same or similar elements; it should be understood that the drawings are schematic, and the originals and elements are not necessarily drawn to scale; in the drawings:
[0017] Figure 1 This is an exploded view of the right rear side of this utility model;
[0018] Figure 2 This is a top view of the valve block of this utility model from the right front side. Detailed Implementation
[0019] Unless otherwise defined, the technical or scientific terms used in this utility model shall have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0020] To keep the following description of the embodiments of this utility model clear and concise, detailed descriptions of known functions and known components are omitted.
[0021] like Figures 1-2 As shown, a feeding module for producing modified plastic granules includes a chamber and a valve body that cooperate with each other. The chamber includes two side plates 1 arranged symmetrically on the left and right, a back plate 6 vertically fixed between the two side plates 1, and a door located between the two side plates 1 and in front of the back plate 6. The door, the back plate 6 and the two side plates 1 form a material chamber 13.
[0022] The valve body includes a base 3 fixed between two side plates 1 and located above the material hopper 13, a top plate 5 horizontally located above the base 3, multiple columns 4 fixed between the top plate 5 and the base 3, a lifting rod 8 vertically inserted in the base 3, a lifting beam 10 located between the top plate 5 and the base 3, and a valve block 9 fixed at the lower end of the lifting rod 8 and located inside the material hopper 13. The upper end of the lifting rod 8 is fixed on the lifting beam 10.
[0023] The valve body also includes two lifting cylinders 11 symmetrically arranged on the left and right sides of the cabin. The fixed ends of the two lifting cylinders 11 are rotatably connected to the outer walls of the two side plates 1, and the telescopic ends of the two lifting cylinders 11 are both arranged facing upward and rotatably connected to the two ends of the lifting beam 10.
[0024] The hatch includes a baffle 7 vertically fixed between two side plates 1, a support block 2 fixed on the upper side of the baffle 7, and a door panel 12 rotatably connected between the two side plates 1 and located above the support block 2. The distance between the rear outer wall of the door panel 12 and the front outer wall of the back plate 6 is greater than the distance between the rear outer wall of the baffle 7 and the front outer wall of the back plate 6.
[0025] A first guide slope 21 with a higher front and lower back is formed on the side of the support block 2 facing the back plate 6. An arc groove 22 is formed at the upper front corner of the support block 2. Correspondingly, a guide cylinder 121 is formed on the front edge of the root of the door panel 12, which is laterally distributed and concentrically arranged with the arc groove 22. The outer peripheral surface of the guide cylinder 121 slides against the arc inner wall of the arc groove 22. The left and right ends of the guide cylinder 121 are rotatably connected to the two side plates 1 respectively.
[0026] The front and rear outer walls of the valve block 9 are slidably attached to the rear outer wall of the baffle 7 and the front outer wall of the back plate 6, respectively. The left and right outer walls of the valve block 9 are slidably attached to the inner walls of the two side plates 1, respectively. A second guide slope 91 with a front lower and rear higher setting is formed on the top front edge of the valve block 9.
[0027] A limiting mechanism is also provided in front of the door panel 12. The limiting mechanism includes a cover plate 14 that is horizontally fixed between the two side panels 1 and located above the door panel 12, a backing plate 16 that is inclinedly fixed between the two side panels 1 and located below the cover plate 14 and in front of the door panel 12, and a support plate 15 that is vertically fixed between the two side panels 1 and located below the backing plate 16. The backing plate 16 is set with the front higher than the back.
[0028] Each of the two side panels 1 has a symmetrically distributed arc-shaped groove 101 on its inner wall. Correspondingly, each of the left and right sides of the end of the door panel 12 has a symmetrically distributed protrusion 122, which are respectively movably embedded in the two arc-shaped grooves 101.
[0029] A handle 17 is also fixed to the front end of the door panel 12.
[0030] On the first guide slope 21, there are also a number of inclined diversion ridges 23 arranged at equal intervals from left to right in the direction of the back plate 6. Each diversion ridge 23 is arranged with the front higher than the back. The rear end of each diversion ridge 23 is formed with a vertically arranged flat surface 24 that is flush with the rear outer wall of the baffle 7 or located in front of the rear outer wall of the baffle 7 to avoid the rear end of the diversion ridge 23 from obstructing the rise and fall of the valve block 9.
[0031] The bottom of the valve block 9 also has an arc-shaped protrusion 92.
[0032] Two vertically distributed limiting rods 18 are also interspersed in the lifting beam 10, with the upper and lower ends of each limiting rod 18 fixed to the top plate 5 and the base 3, respectively.
[0033] Working principle:
[0034] Hold the handle 17 and pull it forward to swing the end of the door panel 12 forward until the front outer wall of the door panel 12 abuts against the back plate 16. A feed inlet is formed between the door panel 12, the cover plate 14 and the two side plates 1. Then, the plastic granules are poured into the rear outer wall of the door panel 12 through the feed inlet and then enter the material chamber 13 along the rear outer wall of the door panel 12.
[0035] Before this, the telescopic ends of the two lifting cylinders 11 in the valve body need to be retracted inward to drive the valve block 9 downward with the help of the lifting beam 10 and the lifting rod 8, so that the valve block 9 moves between the baffle 7 and the back plate 16. At this time, the front and rear outer walls of the valve block 9 are respectively attached to the rear outer wall of the baffle 7 and the front outer wall of the back plate 6, and the left and right outer walls of the valve block 9 are respectively attached to the inner walls of the two side plates 1. The bottom of the material chamber 13 is in a closed state, so the plastic particles entering the material chamber 13 will not fall downward.
[0036] Next, push the end of the door panel 12 backward to make the plastic particles concentrate in the material chamber 13, at which point the feed inlet disappears; then move the present invention above the feed inlet of the equipment, and simultaneously drive the extension ends of the two lifting cylinders 11 in the valve body to extend outward to drive the valve block 9 upward in the same way. When the bottom of the valve block 9 is higher than the baffle 7, a gap appears between the rear end of the first guide slope 21 and the front outer wall of the valve block 9. The plastic particles in the material chamber 13 will be discharged outward through the gap and enter the feed inlet of the equipment to achieve feeding; if the valve block 9 continues to move upward, the width of the gap gradually increases. When the bottom of the valve block 9 is higher than the front end of the first guide slope 21, the flow rate of plastic particles discharged through the gap reaches the maximum.
[0037] The second guide slope 91 on the valve block 9 causes the plastic particles in the material chamber 13 to move toward the first guide slope 21, thereby preventing the plastic particles from accumulating on the top of the valve block 9; and a diversion channel is formed between any two adjacent diversion protrusions 23. The plastic particles on the first guide slope 21 will automatically enter each diversion channel by their own gravity and flow along each diversion channel toward the discharge gap, thereby making the feeding uniform and stable.
[0038] This invention can automatically add processing aids without manual operation. Even if the top feed inlet of the mixing equipment is high off the ground, the invention can be quickly and accurately moved to the top feed inlet of the mixing equipment and automatically added with the help of a robotic arm. This eliminates the need for operators to frequently climb ladders, making operation easier. In addition, it saves time and effort and improves work efficiency.
[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A feeding module for producing modified plastic granules, characterized in that, The device includes a compartment and a valve body that cooperate with each other. The compartment includes two side plates that are symmetrically arranged on the left and right, a back plate that is vertically fixed between the two side plates, and a door located between the two side plates and in front of the back plate. The door, the back plate, and the two side plates form a material compartment. The valve body includes a base fixed between two side plates and located above the hopper, a top plate horizontally located above the base, multiple columns fixed between the top plate and the base, a lifting rod vertically inserted in the base, a lifting beam located between the top plate and the base, and a valve block fixed at the lower end of the lifting rod and located inside the hopper. The upper end of the lifting rod is fixed to the lifting beam. The valve body also includes two lifting cylinders symmetrically arranged on the left and right sides of the cabin. The fixed ends of the two lifting cylinders are rotatably connected to the outer walls of the two side plates, and the telescopic ends of the two lifting cylinders are both arranged facing upwards and rotatably connected to both ends of the lifting beam.
2. The feeding module for producing modified plastic granules according to claim 1, characterized in that, The hatch includes a baffle vertically fixed between two side plates, a support block fixed to the upper part of the baffle, and a door panel rotatably connected between the two side plates and located above the support block. The distance between the rear outer wall of the door panel and the front outer wall of the back plate is greater than the distance between the rear outer wall of the baffle and the front outer wall of the back plate.
3. A feeding module for producing modified plastic granules according to claim 2, characterized in that, The support block has a first guide slope with a higher front and lower back on the side facing the back panel. An arc-shaped groove is formed at the upper front corner of the support block. Correspondingly, a guide cylinder is formed on the front edge of the root of the door panel, which is laterally distributed and concentrically arranged with the arc-shaped groove. The outer circumferential surface of the guide cylinder slides against the arc-shaped inner wall of the arc-shaped groove. The left and right ends of the guide cylinder are rotatably connected to the two side panels respectively.
4. A feeding module for producing modified plastic granules according to claim 2, characterized in that, The front and rear outer walls of the valve block are slidably attached to the rear outer wall of the baffle and the front outer wall of the back plate, respectively. The left and right outer walls of the valve block are slidably attached to the inner walls of the two side plates, respectively. The top front edge of the valve block forms a second guide slope with a lower front and higher rear.
5. A feeding module for producing modified plastic granules according to claim 2, characterized in that, The door panel is also provided with a limiting mechanism in front of it. The limiting mechanism includes a cover plate that is horizontally fixed between the two side panels and located above the door panel, a backing plate that is inclinedly fixed between the two side panels and located below the cover plate and in front of the door panel, and a support plate that is vertically fixed between the two side panels and located below the backing plate. The backing plate is set to be higher in the front and lower in the back.
6. A feeding module for producing modified plastic granules according to claim 2, characterized in that, Each of the two side panels has a symmetrically distributed arc-shaped groove on its inner wall. Correspondingly, each of the left and right ends of the door panel has a symmetrically distributed protrusion, and the two protrusions are respectively movably embedded in the two arc-shaped grooves.
7. A feeding module for producing modified plastic granules according to claim 2, characterized in that, A handle is also fixed to the front end of the door panel.
8. A feeding module for producing modified plastic granules according to claim 3, characterized in that, On the first guide slope, there are also a plurality of inclined diversion ridges arranged at equal intervals from left to right. Each diversion ridge is arranged with the front higher than the back. The rear end of each diversion ridge has a vertically arranged flat surface that is flush with or located in front of the rear outer wall of the baffle.