Pitched roof sleeve structure capable of automatically compensating installation angle and location degree machining errors and mold

Abstract

The utility model provides a pitched roof sleeve structure and a mold capable of automatically compensating installation angle and location degree machining errors, and relates to the technical field of molds, the pitched roof sleeve structure capable of automatically compensating installation angle and location degree machining errors comprises a pitched roof assembly and a pitched roof hole formed in a mold plate in a penetrating mode, the pitched roof assembly is arranged in the pitched roof hole; a compensation gap used for compensating installation angle and position degree machining errors is formed between the inclined ejection assembly and the inner wall of the inclined ejection hole. The mold comprises the inclined ejector sleeve structure capable of automatically compensating the installation angle and position degree machining errors. According to the utility model, through the pitched roof hole with the compensation gap, the installation angle and the location degree of the pitched roof assembly can be automatically compensated in the installation process of the pitched roof assembly, and the processing error of the pitched roof hole can be effectively compensated on the basis of ensuring the installation effect of the pitched roof assembly, so that the production and the processing are more convenient; and meanwhile, the phenomenon that the pitched roof is stuck due to insufficient machining precision of the pitched roof hole can be effectively avoided, and the ejection effect is ensured.

Description

Technical Field

[0001] This utility model relates to the field of mold technology, specifically to a slanted top sleeve structure and mold that automatically compensates for machining errors in installation angle and position. Background Technology

[0002] An angled ejector is a mechanism used in mold design to form internal undercuts on a product. When undercuts appear on the inner surface of the product's sidewall, using an angled ejector is often a very effective method. During ejection, the angled ejector advances at a certain angle. This inclined movement provides both vertical ejection motion and lateral parting motion. The combination of these two movements allows the undercuts to disengage, thus enabling the product to be smoothly ejected.

[0003] Existing slanted ejector structures typically include a slanted ejector sleeve and a slanted ejector rod. The slanted ejector sleeve is fitted onto the end of the slanted ejector rod. In actual processing and installation, slanted ejector holes for mounting the slanted ejector rod are usually drilled in the template. Then, mounting positions for mounting the slanted ejector sleeve are machined at the ends of the slanted ejector holes. The slanted ejector holes and mounting positions need to be precisely fitted to the slanted ejector rod and slanted ejector sleeve, respectively. The high dimensional accuracy brings inconvenience to processing, especially for large molds such as car bumpers, where the slanted ejector holes on the slanted ejector sleeve are difficult to machine, and the machining accuracy is difficult to guarantee. If the machining accuracy is low, it will cause the slanted ejector to jam during later use, affecting the ejection effect of the product. Utility Model Content

[0004] The purpose of this utility model is to provide a slanted top sleeve structure and mold that automatically compensates for machining errors in installation angle and position; the preferred technical solutions among the many technical solutions provided by this utility model can produce many technical effects, as detailed below.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] This utility model provides an inclined top sleeve structure for automatically compensating for machining errors in installation angle and position, including an inclined top component and an inclined top hole disposed through the template, wherein: the inclined top component is disposed in the inclined top hole; a compensation gap for compensating for machining errors in installation angle and position is provided between the inclined top component and the inner wall of the inclined top hole.

[0007] Preferably, the inclined top assembly includes an inclined top rod and an inclined top sleeve, and the inclined top hole includes an inclined rod mounting hole and an inclined sleeve mounting hole connected in sequence; the top end of the inclined top rod passes through the inclined top sleeve and the inclined rod mounting hole in sequence; the inclined top sleeve is disposed in the inclined sleeve mounting hole; a first gap is provided between the inclined top rod and the inner wall of the inclined rod mounting hole, and a second gap is provided between the inclined top sleeve and the inner wall of the inclined sleeve mounting hole, the first gap and the second gap being connected to form the compensation gap.

[0008] Preferably, the inclined top hole includes a top block mounting hole, and the inclined top assembly includes an inclined top block, wherein: the inclined sleeve mounting hole, the inclined rod mounting hole, and the top block mounting hole are connected in sequence, and the top end of the inclined rod is inserted into the top block mounting hole and connected to the inclined top block.

[0009] Preferably, the inclined top sleeve includes a mounting platform and a main body section disposed on the first side of the mounting platform, and the inclined sleeve mounting hole includes a first mounting hole section and a second mounting hole section, with the main body section and the mounting platform respectively located within the first mounting hole section and the second mounting hole section.

[0010] Preferably, the mounting plate is provided with a fixing hole for installing a first threaded fastener; the mounting plate is provided with a positioning hole for installing a positioning pin.

[0011] Preferably, the inclined top sleeve includes an extension section disposed on the second side of the mounting platform, and the main body section, the mounting platform, and the extension section are coaxially arranged.

[0012] Preferably, the inclined top assembly includes a guide sleeve, the end of which is provided with a mounting groove that matches the shape of the guide sleeve, the guide sleeve is disposed in the mounting groove, and the inclined top rod passes through the guide sleeve.

[0013] Preferably, the guide sleeve is detachable within the mounting groove via a mounting assembly; the mounting assembly includes a second threaded fastener and a pressure ring, the second threaded fastener passing through the pressure ring and connected to the end face of the inclined top sleeve, so that the pressure ring presses the guide sleeve against the mounting groove.

[0014] Preferably, the inclined top assembly includes an inclined top seat, and the bottom end of the inclined top rod is disposed on the inclined top seat; a cooling pipe is disposed axially inside the inclined top rod.

[0015] This utility model provides a mold, including any of the aforementioned inclined top sleeve structures that automatically compensate for installation angle and positional machining errors.

[0016] The inclined top sleeve structure and mold that automatically compensate for installation angle and positional machining errors provided by this utility model have at least the following beneficial effects:

[0017] The inclined top sleeve structure for automatically compensating for machining errors in installation angle and position includes an inclined top component and an inclined top hole that passes through the template. The inclined top component is used for removing the product, and the inclined top hole is used for installing the inclined top component.

[0018] The inclined ejector assembly is disposed in the inclined ejector hole, and a compensation gap is provided between the inclined ejector assembly and the inner wall of the inclined ejector hole. During installation, the inclined ejector assembly is first inserted into the inclined ejector hole, and then the inclined ejector assembly and the ejector plate on the rear mold base are connected. During the connection process, due to the existence of the compensation gap, the angle and position of the inclined ejector assembly in the inclined ejector hole can be automatically adjusted adaptively. After the connection is in place, the inclined ejector assembly is then fixed to the template.

[0019] This invention utilizes a slanted top hole with a compensation gap to automatically compensate for the installation angle and position of the slanted top assembly during installation. While ensuring the installation effect of the slanted top assembly, it can effectively compensate for the machining error of the slanted top hole, making production and processing more convenient. At the same time, it can effectively avoid the phenomenon of slanted top jamming caused by insufficient machining accuracy of the slanted top hole, ensuring the ejection effect. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a structural schematic diagram of the mold (half-section, containing only the rear mold and rear mold base) of this utility model;

[0022] Figure 2 This is a top view of the mold of this utility model;

[0023] Figure 3 This is a cross-sectional schematic diagram of this utility model;

[0024] Figure 4 This is an enlarged view of part A of this utility model;

[0025] Figure 5 This is a structural schematic diagram of one embodiment of the inclined top component of this utility model;

[0026] Figure 6 This is an enlarged view of part B of this utility model;

[0027] Figure 7 This is an exploded view of one embodiment of the inclined top component of this utility model;

[0028] Figure 8 This is an enlarged view of part C of this utility model;

[0029] Figure 9 This is a structural schematic diagram of another embodiment of the inclined top component of this utility model.

[0030] Figure Labels

[0031] 1. Angled ejector assembly; 11. Angled ejector rod; 12. Angled ejector sleeve; 121. Main body section; 122. Hanging platform; 123. Extension section; 124. Mounting groove; 125. Connecting hole; 13. Angled ejector block; 14. First threaded fastener; 15. Locating pin; 16. Guide sleeve; 17. Mounting assembly; 171. Second threaded fastener; 172. Pressure ring; 18. Angled ejector seat; 19. Cooling copper pipe; 2. Rear mold plate; 21. Angled ejector hole; 211. Angled rod mounting hole; 212. Angled sleeve mounting hole; 213. Ejector block mounting hole; 22. Compensation gap; 221. First gap; 222. Second gap; 3. Rear mold base; 4. Ejector plate. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0033] Example 1:

[0034] This utility model provides a slanted top sleeve structure that automatically compensates for machining errors in installation angle and position. (Refer to...) Figures 1 to 9 As shown, the inclined top sleeve structure that automatically compensates for installation angle and positional machining errors includes an inclined top component 1 and an inclined top hole 21 that is provided through the template.

[0035] The inclined top assembly 1 is installed inside the inclined top hole 21; a compensation gap 22 is provided between the inclined top assembly 1 and the inner wall of the inclined top hole 21 to compensate for the machining errors of the installation angle and position.

[0036] During installation, firstly, a slanted ejector hole 21 is machined on the rear mold plate 2. Then, the slanted ejector assembly 1 is inserted into the slanted ejector hole 21, and the slanted ejector assembly 1 is connected to the ejector plate 4 on the rear mold base 3. During this process, since the slanted ejector hole 21 has a compensation gap 22, the slanted ejector assembly 1 can automatically adjust its installation angle and position. After the slanted ejector assembly 1 and the ejector plate 4 are connected, the slanted ejector assembly 1 and the rear mold plate 2 are connected.

[0037] In the aforementioned process, the compensation gap 22 can effectively compensate for the machining errors of the installation angle and position of the inclined top component 1. Therefore, the machining accuracy requirements of the inclined top hole 21 are lower, making production and processing more convenient.

[0038] During operation, after the mold is opened, the inclined ejector assembly 1 moves under the action of the ejector plate 4. Since the inclined ejector assembly 1 has a certain angle, it can simultaneously perform vertical ejection and horizontal lateral movement, thereby pushing the product to move, causing the undercut to disengage, and then smoothly ejecting it from the mold cavity.

[0039] In the aforementioned process, due to the existence of the compensation gap 22, the inclined top assembly 1 and the inclined top hole 21 are equivalent to a clearance fit, which reduces the machining accuracy requirements of the inclined top hole 21 and can effectively avoid the phenomenon of the inclined top jamming caused by insufficient machining accuracy of the inclined top hole, resulting in a significant ejection effect.

[0040] Example 2:

[0041] Example 2 is based on Example 1:

[0042] like Figures 1 to 9 As shown, the inclined top assembly 1 includes an inclined top rod 11 and an inclined top sleeve 12, and the inclined top hole 21 includes an inclined rod mounting hole 211 and an inclined sleeve mounting hole 212 connected in sequence.

[0043] The top end of the inclined push rod 11 passes through the inclined push sleeve 12 and the inclined rod mounting hole 211 in sequence. The inclined push sleeve 12 is used to guide the inclined push rod 11, and the inclined push rod 11 is used to push the inclined push block 13 to move.

[0044] The inclined top sleeve 12 is set inside the inclined sleeve mounting hole 212; a first gap 221 is provided between the inclined top rod 11 and the inner wall of the inclined rod mounting hole 211, and a second gap 222 is provided between the inclined top sleeve 12 and the inner wall of the inclined sleeve mounting hole 212. The first gap 221 and the second gap 222 are connected to form a compensation gap 22.

[0045] Specifically, the size of the compensation gap 22 is 0.5 to 1 mm.

[0046] During the installation of the inclined top assembly 1 and the ejector plate 4, due to the existence of the compensation gap 22, the inclined top sleeve 12 and the inclined top rod 11 automatically and adaptively adjust their position and angle as the connection is made. After the connection is completed, the inclined top assembly 1 and the rear template 2 are then connected.

[0047] This design significantly reduces the precision requirements for machining the inclined top hole 21, thus facilitating machining.

[0048] As an optional implementation, the inclined top hole 21 includes a top block mounting hole 213, and the inclined top assembly 1 includes an inclined top block 13.

[0049] The inclined sleeve mounting hole 212, the inclined rod mounting hole 211, and the top block mounting hole 213 are connected in sequence. The top block mounting hole 213 is opened on the top side of the rear template 2. The top end of the inclined top rod 11 is inserted into the top block mounting hole 213 and connected to the inclined top block 13.

[0050] The inclined ejector block 13 is an actuator used to push the product, and it comes into direct contact with the product during the ejection process.

[0051] The shape and specific structure of the inclined top block 13 are not limited and can be set according to the actual product.

[0052] As an optional implementation, the inclined top sleeve 12 includes a mounting platform 122 and a main body section 121 disposed on the first side of the mounting platform 122. The inclined sleeve mounting hole 212 includes a first mounting hole section and a second mounting hole section. The first mounting hole section and the second mounting hole section are respectively adapted to the main body section 121 and the mounting platform 122. The main body section 121 and the mounting platform 122 are respectively located in the first mounting hole section and the second mounting hole section.

[0053] The mounting platform 122 is the installation structure for the inclined top sleeve 12 and the rear template 2. After the inclined top assembly 1 and the ejector plate 4 are connected, the mounting platform 122 and the rear template 2 are connected.

[0054] As an optional implementation, the mounting plate 122 is provided with a fixing hole for installing the first threaded fastener 14, and a positioning hole for installing the positioning pin 15.

[0055] During installation, after the inclined top assembly 1 is connected to the ejector plate 4, a first opening and a second opening are respectively set on the rear template 2 at the positions corresponding to the fixing hole and the positioning hole. Then, the positioning pin 15 is passed through the positioning hole and inserted into the second opening, and the first threaded fastener 14 is passed through the fixing hole and connected to the first opening.

[0056] As an optional implementation, the inclined top sleeve 12 includes an extension section 123 disposed on the second side of the mounting platform 122. The main body section 121, the mounting platform 122 and the extension section 123 are coaxially disposed and integrally formed. The extension section 123 is located outside the inclined top hole 21.

[0057] The extension section 123 is designed to improve the guiding effect of the inclined ejector sleeve 12 on the inclined ejector rod 11. Its length is set according to the mold space.

[0058] As an optional implementation, the inclined top assembly 1 includes a guide sleeve 16, and the end of the inclined top sleeve 12 is provided with a mounting groove 124 that matches the shape of the guide sleeve 16. The guide sleeve 16 is disposed in the mounting groove 124, and the inclined top rod 11 passes through the guide sleeve 16.

[0059] Specifically, both ends of the inclined top sleeve 12 are provided with mounting grooves 124, and the number of guide sleeves 16 is set to two, which are respectively set in the corresponding mounting grooves 124.

[0060] The two guide sleeves 16 located at both ends cooperate with each other to provide a longer guiding distance, thereby effectively preventing the inclined push rod 11 from breaking or bending.

[0061] As an optional implementation, the guide sleeve 16 is detachable within the mounting slot 124 via the mounting assembly 17.

[0062] Specifically, the mounting assembly 17 includes a second threaded fastener 171 and a pressure ring 172. The second threaded fastener 171 passes through the pressure ring 172 and is connected to the end face of the inclined top sleeve 12, thereby causing the pressure ring 172 to press the guide sleeve 16 into the mounting groove 124.

[0063] The guide sleeve 16 is easy to install and remove due to its threaded press-fit installation method.

[0064] As an optional implementation, the inclined ejector assembly 1 includes an inclined ejector seat 18, the bottom end of the inclined ejector rod 11 is disposed on the inclined ejector seat 18, and the inclined ejector seat 18 is connected to the ejector plate 4 on the rear mold base 3.

[0065] Cooling pipes are installed axially inside the inclined push rod 11.

[0066] Specifically, the inclined push rod 11 has a cavity along the axial direction, and a cooling copper pipe 19 is provided in the cavity. The internal pipe of the cooling copper pipe 19 is a first cooling pipe, and the outer wall of the cooling copper pipe 19 and the cavity wall of the cavity form a second cooling pipe. The first cooling pipe and the second cooling pipe are connected. The bottom end of the cooling copper pipe 19 is located outside the inclined push rod 11 and is connected to a pipe joint.

[0067] The cooling pipes effectively cool the inclined top assembly 1, preventing it from overheating and affecting the ejection effect.

[0068] Example 3

[0069] Example 3 is based on Example 2:

[0070] This utility model provides a mold, which includes the inclined top sleeve structure that automatically compensates for machining errors in installation angle and position.

[0071] The mold described in this utility model is applicable to automobile bumper molds.

[0072] In the description of this application, it should be understood that the terms "upper", "lower", "inner", "outer", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0073] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" or "several" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0074] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0075] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A slanted top sleeve structure that automatically compensates for machining errors in installation angle and position, characterized in that, Includes a sloping top assembly and a through-hole set in the sloping top on the template, wherein: The inclined top assembly is disposed within the inclined top hole; A compensation gap is provided between the inclined top assembly and the inner wall of the inclined top hole to compensate for machining errors in installation angle and position.

2. The inclined top sleeve structure for automatically compensating for installation angle and positional machining errors according to claim 1, characterized in that, The inclined top assembly includes an inclined top rod and an inclined top sleeve, and the inclined top hole includes an inclined rod mounting hole and an inclined sleeve mounting hole connected in sequence; The top end of the inclined push rod passes through the inclined push sleeve and the inclined rod mounting hole in sequence; The inclined top sleeve is disposed within the inclined sleeve mounting hole; A first gap is provided between the inclined top rod and the inner wall of the inclined rod mounting hole, and a second gap is provided between the inclined top sleeve and the inner wall of the inclined sleeve mounting hole. The first gap and the second gap are connected to form the compensation gap.

3. The inclined top sleeve structure for automatically compensating for installation angle and positional machining errors according to claim 2, characterized in that, The inclined top hole includes a top block mounting hole, and the inclined top assembly includes an inclined top block, wherein: The inclined sleeve mounting hole, the inclined rod mounting hole, and the top block mounting hole are connected in sequence. The top end of the inclined top rod is inserted into the top block mounting hole and connected to the inclined top block.

4. The inclined top sleeve structure for automatically compensating for installation angle and positional machining errors according to claim 2, characterized in that, The inclined top sleeve includes a mounting platform and a main body section disposed on the first side of the mounting platform. The inclined sleeve mounting hole includes a first mounting hole section and a second mounting hole section. The main body section and the mounting platform are respectively located in the first mounting hole section and the second mounting hole section.

5. The inclined top sleeve structure for automatically compensating for installation angle and positional machining errors according to claim 4, characterized in that, The mounting plate is provided with fixing holes for installing the first threaded fastener; The mounting platform is provided with positioning holes for installing positioning pins.

6. The inclined top sleeve structure for automatically compensating for installation angle and positional machining errors according to claim 4, characterized in that, The inclined top sleeve includes an extension section disposed on the second side of the mounting platform, and the main body section, the mounting platform, and the extension section are coaxially arranged.

7. The inclined top sleeve structure for automatically compensating for installation angle and positional machining errors according to claim 2, characterized in that, The inclined pusher assembly includes a guide sleeve, and the end of the inclined pusher sleeve is provided with a mounting groove that matches the shape of the guide sleeve. The guide sleeve is disposed in the mounting groove, and the inclined pusher rod passes through the guide sleeve.

8. The inclined top sleeve structure for automatically compensating for installation angle and positional machining errors according to claim 7, characterized in that, The guide sleeve is detachable within the mounting slot via a mounting assembly; The mounting assembly includes a second threaded fastener and a pressure ring, the second threaded fastener passing through the pressure ring and connected to the end face of the inclined top sleeve, so that the pressure ring presses the guide sleeve into the mounting groove.

9. The inclined top sleeve structure for automatically compensating for installation angle and positional machining errors according to claim 2, characterized in that, The inclined top assembly includes an inclined top seat, and the bottom end of the inclined top rod is disposed on the inclined top seat; Cooling pipes are provided axially inside the inclined push rod.

10. A mold, characterized in that, The inclined top sleeve structure includes any one of claims 1-9, which automatically compensates for machining errors in installation angle and position.

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