Ultrasonic vibration material distributing device
By using an ultrasonic vibration material distribution device, the rapid separation and stable collection of injection molded parts and connecting components are achieved through ultrasonic transmitters and limiting components, thus solving the problem of low separation efficiency in existing technologies.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU TRANSVIEW TECH CO LTD
- Filing Date
- 2025-04-10
- Publication Date
- 2026-05-15
AI Technical Summary
In existing technologies, separating injection molded parts from connecting components is inefficient and requires manual prying for separation.
An ultrasonic vibration material distribution device is used. The ultrasonic transmitter emits ultrasonic waves to cause the injection molded part and the connecting component to break and separate at the weak point. The limiting component is used to stabilize the injection molded part to prevent it from being thrown out.
It enables rapid separation and efficient collection of injection molded parts, avoiding the inefficiency of manual separation.
Smart Images
Figure CN224240202U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of injection molded part separation technology, and more specifically, to an ultrasonic vibration material separating device. Background Technology
[0002] When injection molded parts are manufactured, if the part body is small, multiple parts will be injection molded simultaneously. This will result in connecting components where raw materials flow through the injection pipes between the multiple injection molded parts, thus requiring the injection molded parts to be separated from the connecting components.
[0003] However, existing methods of separation involve manually bending the components to detach them from the connecting parts. This sequential bending leads to relatively low separation efficiency. Utility Model Content
[0004] The purpose of this invention is to provide an ultrasonic vibration material separating device to solve the problem of low separation efficiency when separating injection molded parts from connecting components by prying them apart one by one.
[0005] This utility model is achieved through the following technical solution:
[0006] This utility model provides an ultrasonic vibration material distribution device, including a body, a collection tube provided at the top of the middle part of the body, the collection tube passing through the top of the body, a support frame provided at the top of the body, an ultrasonic transmitter connected to the middle of the support frame, a fitting hole provided at the top of the body, and a limiting component provided at the top of the body, the limiting component being located between the fitting hole and the collection tube.
[0007] Preferably, the fitting holes are arranged between the openings of several collection tubes that extend through the top of the body.
[0008] Preferably, the ultrasonic transmitter is connected to the middle of the support frame via an electric telescopic rod.
[0009] Preferably, the limiting component includes a groove, a limiting rod, a slider, and a pressing angled rod. The groove is disposed between the fitting hole and the collecting tube, the slider is connected to the middle of the groove, the limiting rod is disposed at the top of the slider, and the pressing angled rod is disposed at the top of the limiting rod.
[0010] Preferably, the groove is a plurality of arc-shaped strip grooves arranged around the opening of the fitting hole.
[0011] Preferably, each groove has a slider connected to both ends near the middle, and the limiting rods at the top of the two sliders are staggered.
[0012] Preferably, one side of the slider is connected to one end of the groove by a spring.
[0013] Preferably, the compression bar is a bar that extends at the top of the limiting bar towards the opposite side.
[0014] The technical solution of this utility model has at least the following advantages and beneficial effects:
[0015] 1. The ultrasonic transmitter in this device can emit ultrasonic waves to the injection molded part and the connecting component, causing it to vibrate and break through the weak point of the connection, thereby completing the rapid separation and collection of the injection molded part on the connecting component.
[0016] 2. The device is also equipped with a limiting component, which can limit the placement of the connecting component, so that when vibration occurs, it will not rotate and throw the injection molded part out, or rotate to the top of the body without a collection tube. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a top view of the structure of this utility model;
[0020] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;
[0021] Figure 4 This is a partial side view cross-sectional structural diagram of the main body of this utility model;
[0022] Icons: Body 1, Collection tube 101, Support frame 102, Ultrasonic transmitter 103, Fitting hole 104, Slide groove 105, Limiting rod 2, Slider 201, Extrusion inclined rod 202. Detailed Implementation
[0023] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] The following is combined with Figures 1 to 4 This utility model will be described in detail.
[0025] An ultrasonic vibration material distribution device includes a body 1, a collection pipe 101 is provided at the top of the middle part of the body 1, the collection pipe 101 passes through the top of the body 1, a support frame 102 is provided at the top of the body 1, an ultrasonic transmitter 103 is connected to the middle of the support frame 102, a fitting hole 104 is provided at the top of the body 1, a limiting component is provided at the top of the body 1, the limiting component is provided between the fitting hole 104 and the collection pipe 101, the fitting hole 104 is provided between several openings of the collection pipes 101 passing through the top of the body 1, and the ultrasonic transmitter 103 is connected to the middle of the support frame 102 by an electric telescopic rod.
[0026] First, the injection molded parts that have not been cut and separated are placed on the top of the main body 1. At the same time, the connecting member of the injection molded part has a protrusion in the middle that cooperates with the fitting hole 104 to connect the connecting member with the injection molded part to the top of the main body 1. The branch of the connecting member with the injection molded part is located on the hole in the top of the collection tube 101 that penetrates the main body 1. Then, ultrasonic waves are emitted by the ultrasonic transmitter 103 to make the injection molded part and the connecting member vibrate. The vibration affects the weak connection between the injection molded part and the connecting member, allowing several injection molded parts connected to the connecting member to be directly separated and dropped and collected by the collection tube 101. This eliminates the need for manual force to separate them one by one, which would reduce the efficiency of the separation process.
[0027] Furthermore, the limiting assembly includes a slide groove 105, a limiting rod 2, a slider 201, and a pressing inclined rod 202. The slide groove 105 is disposed between the fitting hole 104 and the collecting tube 101. The slider 201 is connected to the middle of the slide groove 105. The limiting rod 2 is disposed on the top of the slider 201. The pressing inclined rod 202 is disposed on the top of the limiting rod 2. The slide groove 105 consists of several arc-shaped grooves surrounding the opening of the fitting hole 104. Each middle section of the slide groove 105 is connected to a slider 201 near both ends. The limiting rods 2 on the top of the two sliders 201 are staggered. One side of the slider 201 is connected to one end of the slide groove 105 by a spring. The pressing inclined rod 202 is a rod that extends inclined to the opposite side from the top of the limiting rod 2.
[0028] Simultaneously, when the connecting component is connected to the fitting hole 104, the branches of the two connecting injection molded parts will fit against the extrusion inclined bar 202 of the limiting rod 2. Guided by the inclined surface, the branches will apply pressure to the limiting rod 2, causing the limiting rod 2 to move along the slide groove 105 via the bottom slider 201 to accommodate the spacing between the branches of the connecting injection molded parts. Then, one side of the slider 201 is connected to one end of the slide groove 105 via a spring, so that after the limiting rod 2 moves through the slider 201, when it abuts against the limiting rod 2, the elasticity of the spring will apply opposite forces to both sides of the middle of the branches of the connecting injection molded parts, thereby stabilizing the connecting component of the injection molded parts. This prevents the parts from rotating due to vibration when the ultrasonic waves are generated, which would cause the separated injection molded parts to fly away or rotate into the collection tube 101 and fail to fall for collection.
[0029] Meanwhile, the two limiting rods 2 in each slide 105 are staggered on the slider 201, so that when the limiting rods 2 are closed, the squeezing inclined rods 202 will not abut against each other and thus cannot close.
[0030] The following is a detailed implementation process of this utility model. First, the injection-molded parts that have not been cut and separated are placed on the top of the body 1. At the same time, the connecting member of the injection-molded part has a protrusion in the middle that cooperates with the fitting hole 104 to connect the connecting member with the injection-molded part to the top of the body 1. The branch of the connecting member with the injection-molded part is located on the hole penetrating the body 1 at the top of the collecting tube 101. Then, ultrasonic waves are emitted by the ultrasonic transmitter 103 to make the injection-molded part and the connecting member vibrate. The vibration affects the weak connection between the injection-molded part and the connecting member, allowing several injection-molded parts connected to the connecting member to be directly separated and dropped into the collecting tube 101 for collection. This eliminates the need for manual force to separate them one by one, which would affect the efficiency of the separation process. At the same time, when the connecting member is connected to the fitting hole 104, the branches of two injection-molded parts will fit together and abut against the limit. On the extrusion inclined bar 202 of the positioning rod 2, the branch applies pressure to the limiting rod 2 through the inclined surface, causing the limiting rod 2 to move along the slide groove 105 via the bottom slider 201. This accommodates the spacing between the branches connecting the injection molded parts. Then, one side of the slider 201 is connected to one end of the slide groove 105 via a spring. After the limiting rod 2 moves through the slider 201, when it abuts against the limiting rod 2, the elasticity of the spring applies opposite forces to both sides of the middle of the branch connecting the injection molded parts. This stabilizes the connecting components of the injection molded parts, preventing them from rotating due to ultrasonic vibration, which could cause the separated injection molded parts to fly away or rotate into the collection tube 101 and fail to fall for collection. At the same time, the two limiting rods 2 in each slide groove 105 are staggered on the slider 201, so that when the limiting rods 2 close, the extrusion inclined bar 202 will not abut against each other and fail to close.
[0031] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An ultrasonic vibration dispensing device, comprising a body (1), characterized in that, A collection tube (101) is provided at the top of the middle part of the main body (1), the collection tube (101) passes through the top of the main body (1), a support frame (102) is provided at the top of the main body (1), an ultrasonic transmitter (103) is connected to the middle of the support frame (102), a fitting hole (104) is provided at the top of the main body (1), and a limiting component is provided at the top of the main body (1), the limiting component is located between the fitting hole (104) and the collection tube (101).
2. The ultrasonic vibration dispensing device according to claim 1, characterized in that, The fitting hole (104) is located between the openings of several collection tubes (101) that pass through the top of the body (1).
3. The ultrasonic vibration dispensing device according to claim 1, characterized in that, The ultrasonic transmitter (103) is connected to the middle of the support frame (102) via an electric telescopic rod.
4. The ultrasonic vibration dispensing device according to claim 1, characterized in that, The limiting assembly includes a groove (105), a limiting rod (2), a slider (201), and a pressing angled rod (202). The groove (105) is disposed between the fitting hole (104) and the collecting tube (101). The slider (201) is connected to the middle of the groove (105). The limiting rod (2) is disposed at the top of the slider (201), and the pressing angled rod (202) is disposed at the top of the limiting rod (2).
5. The ultrasonic vibration dispensing device according to claim 4, characterized in that, The groove (105) is a number of arc-shaped strip grooves surrounding the opening of the fitting hole (104).
6. The ultrasonic vibration dispensing device according to claim 4, characterized in that, Each of the slide grooves (105) is connected to a slider (201) near both ends in the middle, and the limiting rods (2) at the top of the two sliders (201) are staggered left and right.
7. The ultrasonic vibration dispensing device according to claim 4, characterized in that, One side of the slider (201) is connected to one end of the slide groove (105) by a spring.
8. The ultrasonic vibration dispensing device according to claim 4, characterized in that, The compression bar (202) is a bar that extends at the top of the limiting bar (2) to the opposite side.