Non-woven fabric with edge reinforcing structure

By using U-shaped edge reinforcing strips and hot-pressing roller bonding technology in the edge reinforcement structure of nonwoven fabric, the problems of easy tearing of nonwoven fabric edges and weak interlayer bonding are solved, achieving high edge strength and stability, extending service life, and maintaining the original performance of nonwoven fabric.

CN224240576UActive Publication Date: 2026-05-15WENZHOU FUCHI NON WOVEN PACKAGING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WENZHOU FUCHI NON WOVEN PACKAGING CO LTD
Filing Date
2025-06-11
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Non-woven fabrics have low tear resistance at the cut edges, are rough and easily torn, and the layers are not firmly connected and easily separate.

Method used

The U-shaped edge reinforcement strip consists of a rubber wear-resistant layer, a polyester fiber woven belt, and reinforcing soft iron wire. It is connected by metal buckles and the layers are bonded together by hot press rollers to form a composite reinforcement layer, which enhances the edge rigidity and tensile strength.

Benefits of technology

It improves the tear resistance of nonwoven fabric edges, prevents interlayer separation, enhances overall structural stability, facilitates installation and disassembly, extends service life, and maintains the original properties of nonwoven fabric such as moisture resistance, breathability, and flexibility.

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Abstract

The utility model relates to the technical field of non-woven fabrics, and discloses a non-woven fabric with an edge reinforcing structure, which comprises a non-woven fabric and a U-shaped edge reinforcing strip, the U-shaped edge reinforcing strip is attached to the edge of the non-woven fabric, and a first metal buckle is fixedly mounted at one end of the U-shaped edge reinforcing strip. According to the non-woven fabric with the edge reinforcing structure, the first metal buckle and the second metal buckle are arranged at the two ends of the U-shaped edge reinforcing strip and are in a buckling relation, the non-woven fabric is provided with the connecting holes in a punching mode to be attached to the metal buckles, the edge and the U-shaped edge reinforcing strip can be rapidly combined for use according to the actual required size, mounting and dismounting are convenient, and the non-woven fabric is high in practicability. The arrangement of the rubber wear-resistant layer can effectively reduce the wear of the edge in the use process, prolong the service life, enhance the connection between the edge and the layer without influencing the characteristics of moisture resistance, breathability, flexibility, lightness, thinness, flame retardance, no toxicity, no odor and the like of the non-woven fabric, and ensure the application performance of the non-woven fabric in various industries such as sound insulation, heat insulation, medical use, clothing and the like.
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Description

Technical Field

[0001] This utility model relates to the field of nonwoven fabric technology, specifically to a nonwoven fabric with an edge-reinforced structure. Background Technology

[0002] Non-woven fabric, also known as nonwoven cloth, needle-punched cotton, needle-punched non-woven fabric, etc., is made of polyester fiber (PET) and produced through a needle-punching process. It can be made in different thicknesses, feels, and hardnesses. Non-woven fabric has the characteristics of being moisture-proof, breathable, flexible, lightweight, flame-retardant, non-toxic and odorless, inexpensive, and recyclable. It can be used in various industries, such as sound insulation, heat insulation, heating elements, masks, clothing, medical, and filling materials.

[0003] However, in actual operation, the inventors found that the following problems still exist: Non-woven fabric usually needs to be cut during preparation. The cut edges of the non-woven fabric are rough. When subjected to external force, the tear resistance of the cut edge is low and it is easy to tear, which affects the subsequent processing and performance of the non-woven fabric. In addition, the existing connection methods between non-woven fabric layers also have some shortcomings, such as weak connection, which makes it easy for the layers to separate during use.

[0004] Based on this, the present invention provides a nonwoven fabric with an edge-reinforced structure. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a nonwoven fabric with an edge-reinforced structure. Through structural innovation and material optimization, it significantly improves edge reliability and usability while ensuring the performance of the nonwoven fabric itself, thus solving the problems mentioned in the background technology.

[0006] This utility model provides the following technical solution: a non-woven fabric with an edge reinforcement structure, comprising a non-woven fabric and a U-shaped edge reinforcement strip, wherein the edge of the non-woven fabric is fitted with the U-shaped edge reinforcement strip, one end of the U-shaped edge reinforcement strip is fixedly installed with a metal buckle one, and the other end of the U-shaped edge reinforcement strip is fixedly installed with a metal buckle two, the metal buckle one and the metal buckle two are in a snap-fit ​​relationship, the U-shaped edge reinforcement strip includes a rubber wear-resistant layer, a polyester fiber braided tape and a reinforcing soft iron wire, the polyester fiber braided tape is located in the inner layer, the rubber wear-resistant layer is located in the outer layer, and the reinforcing soft iron wire is provided on the opposite side of the rubber wear-resistant layer and the polyester fiber braided tape.

[0007] Preferably, the nonwoven fabric includes hot-air nonwoven fabric, meltblown nonwoven fabric and spunbond nonwoven fabric, wherein the hot-air nonwoven fabric is located in the inner layer, the meltblown nonwoven fabric is located in the outer layer of the hot-air nonwoven fabric, and the spunbond nonwoven fabric is located in the outer layer of the meltblown nonwoven fabric.

[0008] Preferably, the thickness of the polyester fiber braided tape is 0.3-0.5 mm, and the thickness of the rubber wear-resistant layer is 0.2-0.3 mm.

[0009] Preferably, the rubber wear-resistant layer and the polyester fiber braided belt are connected by adhesive.

[0010] Preferably, the nonwoven fabric has connecting holes formed by punching, and metal buckles one and two are fitted inside the connecting holes.

[0011] Preferably, the layers of the hot air nonwoven fabric, meltblown nonwoven fabric and spunbond nonwoven fabric are bonded together by a hot press roller at 120-150℃, with the bonding points having a diameter of 2-3mm and a spacing of 10-15mm.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This nonwoven fabric with edge reinforcement features reinforced soft iron wires inside U-shaped edge reinforcement strips, enhancing edge rigidity and tensile strength to prevent edge deformation or tearing. The outer rubber abrasion-resistant layer provides wear resistance, while the inner polyester fiber woven tape offers structural support. These two layers are bonded together with adhesive to form a composite reinforcement layer, effectively improving edge tear resistance. The layers of hot-air nonwoven fabric, meltblown nonwoven fabric, and spunbond nonwoven fabric are connected by a 120mm joint. -150℃ hot roller bonding ensures tight bonding between layers, effectively preventing interlayer separation and improving the overall structural stability of the nonwoven fabric compared to existing technologies. The U-shaped edge reinforcing strip features two metal clips at both ends, forming a snap-fit ​​relationship. The nonwoven fabric has perforated holes for connection with the metal clips, facilitating quick and easy integration of the edge with the U-shaped edge reinforcing strip according to actual size requirements. Installation and disassembly are convenient. The rubber wear-resistant layer effectively reduces edge wear during use, extending service life. While enhancing edge and interlayer connections, it does not compromise the nonwoven fabric's inherent moisture-proof, breathable, flexible, lightweight, flame-retardant, non-toxic, and odorless properties, ensuring its performance in various industries such as sound insulation, heat insulation, medical applications, and clothing. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the device of this utility model;

[0015] Figure 2 This utility model Figure 1 A schematic diagram of the structure viewed from below;

[0016] Figure 3 This is a schematic diagram showing the cross-sectional material structure of the U-shaped edge reinforcing strip of this utility model.

[0017] In the picture:

[0018] 1. Nonwoven fabric; 101. Hot air nonwoven fabric; 102. Meltblown nonwoven fabric; 103. Spunbond nonwoven fabric; 104. Rubber granules;

[0019] 2. U-shaped edge reinforcement strip; 201. Metal buckle one; 202. Metal buckle two; 203. Rubber wear-resistant layer; 204. Polyester fiber braided tape; 205. Reinforcing soft iron wire. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3 The nonwoven fabric with edge reinforcement structure includes nonwoven fabric 1 and U-shaped edge reinforcement strip 2. The edge of nonwoven fabric 1 is attached to the edge of the U-shaped edge reinforcement strip 2. One end of the U-shaped edge reinforcement strip 2 is fixedly installed with a metal buckle 1 201, and the other end of the U-shaped edge reinforcement strip 2 is fixedly installed with a metal buckle 202. The metal buckle 1 201 and the metal buckle 202 are in a snap-fit ​​relationship. The U-shaped edge reinforcement strip 2 includes a rubber wear-resistant layer 203, a polyester fiber braided tape 204, and a reinforcing soft iron wire 205. The polyester fiber braided tape 204 is located in the inner layer, and the rubber... The wear-resistant layer 203 is located on the outer layer. Reinforcing soft iron wires 205 are provided on the opposite sides of the rubber wear-resistant layer 203 and the polyester fiber braided tape 204. The U-shaped edge reinforcing strip 2 wraps around the edge of the non-woven fabric 1 to form a closed protective structure. The external tensile force is transmitted to the entire edge area through the reinforcing soft iron wires 205 and the polyester fiber braided tape 204, which improves the tear resistance of the edge. The rubber wear-resistant layer 203 is connected to the polyester fiber braided tape 204 by adhesive. Its high elasticity and wear-resistant properties can reduce the wear caused by friction between the edge and the outside world and extend the service life.

[0022] The nonwoven fabric 1 includes hot-air nonwoven fabric 101, meltblown nonwoven fabric 102, and spunbond nonwoven fabric 103. Hot-air nonwoven fabric 101 is located in the inner layer, meltblown nonwoven fabric 102 is located in the outer layer of hot-air nonwoven fabric 101, and spunbond nonwoven fabric 103 is located in the outer layer of meltblown nonwoven fabric 102. Spunbond nonwoven fabric 103 is wear-resistant, slip-resistant, and pollution-resistant; meltblown nonwoven fabric 102 has high filtration efficiency and adsorption capacity; hot-air nonwoven fabric 101 is skin-friendly, moisture-absorbing, and cushioning.

[0023] The polyester fiber braided tape 204 has a thickness of 0.3-0.5mm, and the rubber wear-resistant layer 203 has a thickness of 0.2-0.3mm.

[0024] The rubber wear-resistant layer 203 and the polyester fiber woven belt 204 are connected by adhesive.

[0025] The nonwoven fabric 1 has a connecting hole punched in it. Metal buckle 1 201 and metal buckle 202 are attached to the inside of the connecting hole. The nonwoven fabric 1 has a connecting hole punched in it. Metal buckle 1 201 and metal buckle 202 are fixed to the two ends of the U-shaped edge reinforcing strip 2 and attached to the connecting hole. The buckle structure uses the mechanical interlocking principle to achieve quick connection. Installation or disassembly can be completed without additional tools, which makes it easy to adjust the size of the nonwoven fabric or replace the edge reinforcing strip according to actual needs.

[0026] Among them, the layers of hot air nonwoven fabric 101, meltblown nonwoven fabric 102 and spunbond nonwoven fabric 103 are bonded together by hot press rollers at 120-150℃, with bonding points having a diameter of 2-3mm and a spacing of 10-15mm.

[0027] Working principle: Non-woven fabric 1 has connection holes punched in it. Metal buckles 1 201 and 202 are fixed to both ends of the U-shaped edge reinforcing strip 2 and fit into the connection holes. The buckle structure uses the mechanical interlocking principle to achieve quick connection. Installation or disassembly can be completed without additional tools, which is convenient for adjusting the size of the non-woven fabric or replacing the edge reinforcing strip according to actual needs. The U-shaped edge reinforcing strip 2 wraps around the edge of the non-woven fabric 1 to form a closed protective structure. The external tensile force is transmitted to the entire edge area through the reinforcing soft iron wire 205 and polyester fiber braided tape 204, which improves the tear resistance of the edge. The rubber wear-resistant layer 203 is connected to the polyester fiber braided tape 204 with adhesive. Its high elasticity and wear resistance can reduce the wear caused by friction between the edge and the outside world and extend the service life.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A nonwoven fabric with an edge-reinforced structure, characterized in that, The nonwoven fabric (1) and the U-shaped edge reinforcing strip (2) are included. The edge of the nonwoven fabric (1) is attached to the U-shaped edge reinforcing strip (2). One end of the U-shaped edge reinforcing strip (2) is fixedly installed with a metal buckle (201), and the other end of the U-shaped edge reinforcing strip (2) is fixedly installed with a metal buckle (202). The metal buckle (201) and the metal buckle (202) are in a buckling relationship. The U-shaped edge reinforcing strip (2) includes a rubber wear-resistant layer (203), a polyester fiber braided tape (204), and a reinforcing soft iron wire (205). The polyester fiber braided tape (204) is located in the inner layer, and the rubber wear-resistant layer (203) is located in the outer layer. The rubber wear-resistant layer (203) and the polyester fiber braided tape (204) are provided with reinforcing soft iron wire (205) on opposite sides.

2. The nonwoven fabric with edge reinforcement structure according to claim 1, characterized in that: The nonwoven fabric (1) includes a hot-air nonwoven fabric (101), a meltblown nonwoven fabric (102), and a spunbond nonwoven fabric (103). The hot-air nonwoven fabric (101) is located in the inner layer, the meltblown nonwoven fabric (102) is located in the outer layer of the hot-air nonwoven fabric (101), and the spunbond nonwoven fabric (103) is located in the outer layer of the meltblown nonwoven fabric (102).

3. The nonwoven fabric with edge reinforcement structure according to claim 1, characterized in that: The polyester fiber braided tape (204) has a thickness of 0.3-0.5 mm, and the rubber wear-resistant layer (203) has a thickness of 0.2-0.3 mm.

4. The nonwoven fabric with edge reinforcement structure according to claim 1, characterized in that: The rubber wear-resistant layer (203) and the polyester fiber braided belt (204) are connected by adhesive.

5. The nonwoven fabric with edge reinforcement structure according to claim 1, characterized in that: The nonwoven fabric (1) has a connecting hole made by punching, and a metal buckle one (201) and a metal buckle two (202) are attached inside the connecting hole.

6. The nonwoven fabric with edge reinforcement structure according to claim 2, characterized in that: The layers of the hot air nonwoven fabric (101), meltblown nonwoven fabric (102) and spunbond nonwoven fabric (103) are bonded together by a hot press roller at 120-150℃, with the bonding point diameter being 2-3mm and the spacing being 10-15mm.