Tapping machine with automatic waste collection function

Abstract

The utility model relates to the field of braiding machines, and discloses a braiding machine capable of automatically collecting waste materials, which comprises a base, the upper surface of the base is provided with a feeding module and a grabbing module, the upper surface of the base is fixedly connected with a support plate I and a conveying track, and one side of the outer wall of the support plate I is provided with a hot pressing module. The other side of the outer wall of the first supporting plate is fixedly connected with a second supporting plate, one side of the outer wall of the second supporting plate is rotationally connected with a cover tape roller and a first guiding roller, the outer wall of the second supporting plate is provided with a collecting assembly, the collecting assembly comprises a collecting bin, and one side of the outer wall of the collecting bin is fixedly connected to one side of the outer wall of the second supporting plate. According to the cover belt crushing device, the two crushing rollers synchronously and reversely rotate through the belt and the gear to crush a waste cover belt, and then cover belt fragments obtained after crushing are sucked into the storage box through the pipeline by the fan, so that the flexible waste belt is prevented from winding equipment, continuous and stable operation of the equipment is guaranteed, and the practicability of the device is improved.

Description

Technical Field

[0001] This utility model relates to the field of tape and reel machines, and more particularly to a tape and reel machine with automatic waste collection. Background Technology

[0002] In the field of electronic component production and packaging, tape and reel machines, as a highly efficient automated device, are widely used in the batch packaging of small electronic components such as resistors, capacitors, and inductors. They arrange scattered electronic components at preset intervals in the grooves of the carrier tape, and then use cover tape to seal them, forming a regular tape and reel structure. During this process, the cover tape that covers the carrier tape to protect the components and is peeled off after packaging generates a large amount of strip-shaped waste. Efficiently and reliably handling these flexible waste cover tapes and preventing them from interfering with the operation of the equipment has become an important aspect of improving the overall performance and practicality of tape and reel machines.

[0003] Existing tape and reel machines typically consist of a feeding mechanism, a carrier tape conveying mechanism, a packaging mechanism, and a receiving mechanism. For the processing of waste cap tape after peeling, a simple take-up shaft is set up after the cap tape peeling station.

[0004] However, when dealing with waste tape generated during the taping process, existing technologies lack effective crushing and orderly collection devices. The flexible waste tape is prone to tangling, knotting, or loosening, which then gets tangled on the transmission components of the equipment, causing the equipment to be obstructed and requiring frequent shutdowns for cleaning, thus affecting the continuous and stable operation of the taping machine. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a tape-making machine with automatic waste collection, aiming to improve the problem that the lack of effective crushing and orderly collection devices in the existing technology leads to waste tape easily getting tangled on the transmission components of the equipment, affecting the continuous and stable operation of the tape-making machine.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a tape-making machine with automatic waste collection, comprising a base, a feeding module and a gripping module provided on the upper surface of the base, a support plate and a conveying track fixedly connected to the upper surface of the base, a hot pressing module provided on one side of the outer wall of the support plate, a support plate two fixedly connected to the other side of the outer wall of the support plate, a cover roller and a guide roller one rotatably connected to one side of the outer wall of the support plate two, and a collection component provided on the outer wall of the support plate two;

[0007] The collection assembly includes a collection chamber, one side of which is fixedly connected to the outer wall of the support plate. The inner wall of the collection chamber is symmetrically provided with crushing rollers, and gears are fixedly connected to the outer wall of the crushing rollers. One end of each crushing roller is provided with a belt, and one side of the inner wall of the belt is provided with a guide roller. The outer wall of the guide roller is rotatably connected to the inner wall of the support plate.

[0008] Further, a third support plate is fixedly connected to the upper surface of the base. On one side of the outer wall of the third support plate, a first motor is fixedly connected. The output end of the first motor is fixedly connected to a conveying roller, and the outer wall of the conveying roller is rotationally connected to the inner wall of a conveying track. A ratchet wheel is fixedly connected to the outer wall of the conveying roller.

[0009] Further, a second guiding roller is fixedly connected to one side of the outer wall of the third support plate, and a slide rail is fixedly connected to the lower surface of the third support plate.

[0010] Further, a slider is slidably connected to one side of the outer wall of the slide rail, and a pressing roller is rotationally connected to one side of the outer wall of the slider.

[0011] Further, a second motor is fixedly connected to one side of the outer wall of the third support plate, and a winding roller is rotationally connected to the output end of the second motor.

[0012] Further, a third motor is fixedly connected to one side of the outer wall of the second support plate, and the output end of the third motor is fixedly connected to one end of a third guiding roller.

[0013] Further, a pipeline is fixedly connected to one side of the outer wall of the collection bin. One end of the pipeline is fixedly connected to a storage box, and the lower surface of the storage box is fixedly connected to the upper surface of the base.

[0014] Further, a blower is fixedly connected to one side of the outer wall of the storage box. A drawer is slidably connected to the inner wall of the storage box, and a filter plate is fixedly connected to the output end of the blower.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the utility model, the waste cover tape is drawn into the collection bin by the third guiding roller. The third motor drives the third guiding roller to actively wind up the waste tape. At the same time, through the belt and gears, the two crushing rollers rotate synchronously and reversely to crush the waste cover tape. Then, the crushed cover tape fragments are sucked into the storage box through the pipeline by the blower. After being intercepted by the filter plate, the fragments fall into the storage box, thus avoiding the winding of the flexible waste tape around the equipment, ensuring the continuous and stable operation of the equipment, and further improving the practicability of the device.

[0017] 2. In the utility model, the loaded tape after encapsulation is guided by the second guiding roller, passes through the pressing roller and reaches the winding roller. As the conveying roller conveys, the pressing roller presses down the loaded tape by its own weight, keeping the loaded tape always in a tensioned state. After the slider reaches the bottom, the second motor starts to drive the winding roller to rotate, winding up and collecting the loaded tape after taping, thus avoiding the problems of slack and晃动 of the loaded tape before winding, preventing the displacement of the encapsulated components or the deformation of the taping structure, and further improving the consistency of the product quality, and further enhancing the practicability of the device. Description of the Drawings

[0018] Figure 1This is a three-dimensional structural diagram of a tape-making machine with automatic waste collection proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the base structure of a tape-making machine with automatic waste collection proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of the collection bin structure of a tape-making machine with automatic waste collection proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the storage box structure of a tape-and-reel machine with automatic waste collection proposed in this utility model;

[0022] Figure 5 This is a schematic diagram of the receiving roller section of a tape-making machine with automatic waste collection proposed in this utility model.

[0023] Legend:

[0024] 1. Base; 2. Feeding module; 3. Gripping module; 4. Support plate one; 5. Support plate two; 6. Cover roller; 7. Guide roller one; 8. Hot pressing module; 9. Conveying track; 10. Support plate three; 11. Motor one; 12. Conveying roller; 13. Ratchet; 14. Guide roller two; 15. Slide rail; 16. Slider; 17. Pressure roller; 18. Motor two; 19. Receiving roller; 20. Guide roller three; 21. Collection bin; 22. Crushing roller; 23. Gear; 24. Belt; 25. Motor three; 26. Pipe; 27. Storage box; 28. Fan; 29. ​​Drawer; 30. Filter plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Reference Figures 1-4This utility model provides an embodiment of a tape-making machine with automatic waste collection, comprising a base 1. A feeding module 2 and a gripping module 3 are disposed on the upper surface of the base 1. The feeding module 2 is used to orderly transport electronic components to the working range of the gripping module 3, providing a stable material source for subsequent gripping processes, thereby ensuring a continuous supply of electronic components and avoiding the impact of feeding interruptions on tape-making efficiency. The gripping module 3 uses a robotic arm and a suction nozzle to accurately transfer the electronic components transported by the feeding module 2 into the carrier groove on the conveyor track 9, thereby realizing automated feeding of electronic components and improving the accuracy and efficiency of component placement. A support plate 4 and the conveyor track 9 are fixedly connected to the upper surface of the base 1. The conveyor track 9 is used to guide and limit the carrier tape, ensuring the carrier tape... The belt can move along a set path, ensuring that the carrier belt does not deviate from the track during transport and that electronic components can accurately enter subsequent packaging processes. A thermoforming module 8 is provided on one side of the outer wall of support plate 4. The thermoforming module 8 is used to heat-seal the cover tape to the carrier belt when the carrier belt steps into position, completing the packaging of the electronic components and sealing them between the carrier belt and the cover tape. Support plate 2 5 is fixedly connected to the other side of the outer wall of support plate 4. A cover tape roller 6 and a guide roller 7 are rotatably connected to one side of the outer wall of support plate 2 5. The cover tape roller 6 provides the cover tape, winding it around the roller and releasing it as the tape-making process progresses, thus providing raw materials for sealing the cover tape to the carrier belt. The guide roller 7 guides the cover tape drawn from the cover tape roller 6, ensuring the cover tape is properly sealed. The belt is guided to a suitable position below the hot-pressing module 8. A collection assembly is provided on the outer wall of the support plate 25. The collection assembly includes a collection chamber 21, which is used to accommodate the crushing operation of the crushing roller 22 on the waste cover belt. It provides a closed space for the crushing of the waste cover belt, thus preventing the waste cover belt fragments from splashing during the crushing process and facilitating subsequent collection. One side of the outer wall of the collection chamber 21 is fixedly connected to one side of the outer wall of the support plate 25. Crushing rollers 22 are symmetrically arranged on the left and right sides of the inner wall of the collection chamber 21. Gears 23 are fixedly connected to the outer wall of the crushing rollers 22. The gears 23 connect the two crushing rollers 22, so that when one crushing roller 22 rotates, it can drive the other crushing roller 22 to rotate synchronously in the opposite direction, thereby achieving the biting and crushing of the waste cover belt and ensuring the smooth progress of the crushing operation. One crushing roller 22... A belt 24 is installed at one end, which works with a guide roller 20 to transmit power. When the guide roller 20 rotates, it drives a crushing roller 22 to rotate via the belt 24, thus powering the crushing roller 22 for crushing operations. A guide roller 20 is installed on one side of the inner wall of the belt 24. The guide roller 20 is used to pull the sealed waste cover strip and guide it into the collection bin 21, ensuring that the waste cover strip can smoothly enter the collection and crushing stage. The outer wall of the guide roller 20 is rotatably connected to the inner wall of the support plate 25. A motor 25 is fixedly connected to one side of the outer wall of the support plate 25. The output end of the motor 25 is fixedly connected to one end of the guide roller 20. A pipe 26 is fixedly connected to one side of the outer wall of the collection bin 21. The pipe 26 is used to connect the collection bin 21 and the storage box 27.The crushed waste cap strip fragments can enter the storage box 27 through pipe 26, thereby realizing the transportation and collection of fragments. One end of pipe 26 is fixedly connected to the storage box 27, and the lower surface of the storage box 27 is fixedly connected to the upper surface of the base 1. A fan 28 is fixedly connected to one side of the outer wall of the storage box 27, and a drawer 29 is slidably connected to the inner wall of the storage box 27. The drawer 29 is used to receive the waste cap strip fragments in the storage box 27. When the fragments accumulate to a certain amount, the drawer 29 can be pulled out of the storage box 27 for cleaning, thus facilitating the processing and recycling of waste materials. A filter plate 30 is fixedly connected to the output end of the fan 28. The filter plate 30 intercepts the waste cap strip fragments in the air, preventing the fragments from being discharged with the air and causing environmental pollution, while ensuring the normal operation of the fan 28.

[0027] Reference Figure 5 A support plate 10 is fixedly connected to the upper surface of the base 1. A motor 11 is fixedly connected to one side of the outer wall of the support plate 10. A conveyor roller 12 is fixedly connected to the output end of the motor 11. The outer wall of the conveyor roller 12 is rotatably connected to the inner wall of the conveyor track 9. A ratchet 13 is fixedly connected to the outer wall of the conveyor roller 12. The ratchet 13 is used to engage with the positioning hole of the carrier belt. Under the drive of the conveyor roller 12, it rotates intermittently, thereby driving the carrier belt to move in a step-by-step manner, ensuring that the electronic components are packaged according to the set spacing. A guide roller 14 is fixedly connected to one side of the outer wall of the support plate 10. The guide roller 14 is used to guide the packaged carrier belt and change the direction of movement of the carrier belt, so that the carrier belt can smoothly enter the subsequent take-up ring. Section 10: A slide rail 15 is fixedly connected to the lower surface of the support plate 3. A slider 16 is slidably connected to one side of the outer wall of the slide rail 15. The slider 16 is used to connect the pressure roller 17 and the slide rail 15, so that the pressure roller 17 can slide on the slide rail 15 through the slider 16, thereby realizing the position adjustment of the pressure roller 17 and ensuring that the pressure roller 17 can always press the carrier belt. The pressure roller 17 is rotatably connected to one side of the outer wall of the slider 16. A motor 2 18 is fixedly connected to one side of the outer wall of the support plate 3. A take-up roller 19 is rotatably connected to the output end of the motor 2 18. The take-up roller 19 is used to wind up the carrier belt after braiding. Driven by the motor 2 18, it rotates and wraps the carrier belt around itself, thereby realizing the neat collection and storage of the finished carrier belt.

[0028] Working Principle: During the tape-making process, the electronic components are first fed to the gripping module 3 via the feeding module 2. The gripping module 3 uses a robotic arm and a suction nozzle to precisely transfer the components into the carrier tape grooves on the conveyor track 9. The motor 11 drives the conveyor roller 12 to rotate, and the ratchet 13 engages with the positioning hole of the carrier tape, intermittently and stepwise conveying the carrier tape forward to ensure that the components move at the set intervals. The cover tape is led out from the cover tape roller 6 and guided by the guide roller 7 to the area below the heat-pressing module 8. When the carrier tape steps into place, the heat-pressing module 8 presses down to heat-seal the cover tape and the carrier tape, completing the component encapsulation. The sealed waste cover tape is pulled into the collection bin 21 by the guide roller 3 20. The motor 3 25 drives the guide roller 3 20 to actively wind up the waste tape. At the same time, the belt 24 drives one crushing roller 22 to rotate. The rotation of one crushing roller 22 drives another crushing roller 22 to rotate synchronously in the opposite direction through the meshing of gear 23, thereby biting into and crushing the waste cover tape into fragments. Then, the process is started. The blower 28 creates negative pressure in the storage box 27. The broken cover tape fragments are sucked into the storage box 27 through the pipe 26. The fragments are intercepted by the filter plate 30 and fall into the storage box 27. Clean air is discharged. When the storage box 27 is full, it can be pulled out and cleaned through the drawer 29, thus avoiding the flexible waste tape from wrapping around the equipment and ensuring the continuous and stable operation of the equipment. The packaged carrier tape continues to be conveyed by the conveyor roller 12. After being guided again by the guide roller 14, it passes through the pressure roller 17 and reaches the take-up roller 19. As the conveyor roller 12 conveys, the pressure roller 17 presses down on the carrier tape by sliding the slider 16 on the slide rail 15 with its own weight, so that the carrier tape is always in a taut state. After the slider 16 reaches the bottom, the motor 18 starts and drives the take-up roller 19 to rotate, and the packaged carrier tape is wound up and taken up. This is repeated to achieve a stable pressure on the carrier tape at all times, avoiding the problem of loosening and shaking of the carrier tape before winding, preventing the packaging components from shifting or the tape structure from deforming, and thus improving the consistency of product quality.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A tape-and-reel machine with automatic waste collection, comprising a base (1), characterized in that: The upper surface of the base (1) is provided with a feeding module (2) and a gripping module (3). The upper surface of the base (1) is fixedly connected with a support plate (4) and a conveying track (9). A hot pressing module (8) is provided on one side of the outer wall of the support plate (4). A support plate (5) is fixedly connected on the other side of the outer wall of the support plate (4). A cover roller (6) and a guide roller (7) are rotatably connected on one side of the outer wall of the support plate (5). A collection component is provided on the outer wall of the support plate (5). The collection assembly includes a collection bin (21), one side of the outer wall of the collection bin (21) is fixedly connected to one side of the outer wall of the support plate two (5), and the inner wall of the collection bin (21) is symmetrically provided with crushing rollers (22), the outer wall of the crushing rollers (22) is fixedly connected with gears (23), one end of the crushing rollers (22) is provided with a belt (24), one side of the inner wall of the belt (24) is provided with a guide roller three (20), and the outer wall of the guide roller three (20) is rotatably connected to the inner wall of the support plate two (5).

2. The tape-tapping machine with automatic waste collection according to claim 1, characterized in that: The upper surface of the base (1) is fixedly connected to a support plate three (10), and a motor one (11) is fixedly connected to one side of the outer wall of the support plate three (10). The output end of the motor one (11) is fixedly connected to a conveying roller (12). The outer wall of the conveying roller (12) is rotatably connected to the inner wall of the conveying track (9). A ratchet (13) is fixedly connected to the outer wall of the conveying roller (12).

3. A tape-and-reel machine with automatic waste collection according to claim 2, characterized in that: A guide roller 2 (14) is fixedly connected to one side of the outer wall of the support plate 3 (10), and a slide rail (15) is fixedly connected to the lower surface of the support plate 3 (10).

4. A tape-and-reel machine with automatic waste collection according to claim 3, characterized in that: A slider (16) is slidably connected to one side of the outer wall of the slide rail (15), and a pressure roller (17) is rotatably connected to one side of the outer wall of the slider (16).

5. A tape-and-reel machine with automatic waste collection according to claim 3, characterized in that: A motor (18) is fixedly connected to one side of the outer wall of the support plate three (10), and a receiving roller (19) is rotatably connected to the output end of the motor (18).

6. A tape-and-reel machine with automatic waste collection according to claim 1, characterized in that: A motor (25) is fixedly connected to one side of the outer wall of the support plate 2 (5), and the output end of the motor (25) is fixedly connected to one end of the guide roller 3 (20).

7. A tape-and-reel machine with automatic waste collection according to claim 6, characterized in that: A pipe (26) is fixedly connected to one side of the outer wall of the collection chamber (21), and a storage box (27) is fixedly connected to one end of the pipe (26). The lower surface of the storage box (27) is fixedly connected to the upper surface of the base (1).

8. A tape-and-reel machine with automatic waste collection according to claim 7, characterized in that: A fan (28) is fixedly connected to one side of the outer wall of the storage box (27), a drawer (29) is slidably connected to the inner wall of the storage box (27), and a filter plate (30) is fixedly connected to the output end of the fan (28).

Images