Foam anti-falling assembly for bottle pushing area of box packaging machine

Abstract

The utility model discloses a foam anti-toppling component for a bottle pushing area of a box packaging machine, which comprises a base, a bottle separating area, a bottle pushing area, a foam channel, a guard plate, a guide rail, a bottle pushing rod and a frame, an anti-toppling area is arranged between the bottle separating area and the bottle pushing area, and foam anti-toppling mechanisms are mounted on the frame on two sides above the anti-toppling area. The foam anti-falling mechanism further comprises an installation frame, supporting rods, a limiting support and a limiting pressing plate, the installation frame can be installed on the machine frame in a multi-angle mode, the supporting rods are fixedly installed on the portions, on the two sides of the upper portion of the anti-falling area, of the installation frame in a crossing mode, and the limiting pressing plate is installed on the supporting rods above the foam channel of the anti-falling area through the limiting support. The device has the functions that the device is simple in structure, convenient and fast to install and very practical in industrial production; and meanwhile, adjustment can be rapidly conducted according to the requirements of users and the actual use environment, then adaptive installation is conducted, the height of the foam pressing plate can be freely adjusted, and then foam is better centralized.

Description

Technical Field

[0001] This utility model patent belongs to the technical field of auxiliary equipment for luggage and bag machines, specifically relating to a foam anti-tipping component for the bottle pushing area of ​​a luggage and bag machine. Background Technology

[0002] Currently, in domestic production, the vast majority of relatively regular bottled, boxed, and block-packaged products are generally packaged in corrugated cardboard boxes. This traditional packaging method has been widely accepted by the public. Corrugated cardboard box packaging is widely used in various packaging fields. Due to the continuous expansion of packaging production scale and the need to continuously improve packaging efficiency and quality, bag and box machines have emerged.

[0003] A bag and box machine is a packaging equipment that uses a packaging conveyor line to transport the items to be packaged and a pre-cut corrugated cardboard box to a designated location. Various folding packaging components fold the corrugated cardboard box to form a carton, thus wrapping the items inside the carton. It mainly consists of cardboard feeding, bottle conveying, cardboard board picking, bottle sorting, cardboard board conveying, bottle pushing, carton folding and forming, glue spraying, and carton sealing and gluing mechanisms. It can effectively improve packaging efficiency and reduce the heavy labor burden of manual packaging.

[0004] However, the inventors of existing bag making machines, such as the Guangzhou IMA EMAR-ZB40, discovered the following defects during use:

[0005] When the foam enters the bottle-pushing area from the bottle-dispensing area via a serpentine tube, it continuously impacts the preceding set of bottle-pushing rods due to inertia and force, causing the foam to tilt. Furthermore, because the protective plate in the foam channel of the bottle-pushing area is relatively low and cannot provide support, the tilted foam is prone to detaching from the foam channel, causing foam jamming, machine stoppage, and foam loss. Moreover, to facilitate the forward and backward movement of the bottle-pushing rods, the width and height of the protective plate and channel cannot be adjusted.

[0006] To address the aforementioned issues, this paper proposes a foam anti-tipping component for the bottle pushing area of ​​a luggage machine. Utility Model Content

[0007] To address the aforementioned issues, this invention provides a foam anti-tipping component for the bottle pushing area of ​​a bag making machine. This device features a simple structure, convenient installation, and low operating costs, making it highly practical in industrial production. Furthermore, it can be quickly adjusted according to user needs and the actual operating environment for adaptive installation, and the height of the foam pressure plate can be freely adjusted to better straighten the foam.

[0008] To achieve the above-mentioned technical effects, this utility model is implemented through the following technical solution: a foam anti-tipping component for the bottle pushing area of ​​a bag making machine, comprising a base, a bottle separating area, a bottle pushing area, a foam channel, a protective plate, a guide rail, a bottle pushing rod, and a frame. The base is provided with a bottle separating area and a bottle pushing area from left to right. The foam channels in the bottle separating area and the bottle pushing area are located on their front and rear sides. The foam channel and the protective plate in the bottle separating area extend into the bottle pushing area. A guide rail is provided on the outer side of the middle of the bottle pushing area. A bottle pushing rod is provided on the frame on the front and rear sides of the bottle pushing area. An anti-tipping area is provided between the bottle separating area and the bottle pushing area. A foam anti-tipping mechanism is installed on the frame on both sides above the anti-tipping area. The foam anti-tipping mechanism further includes a mounting frame, a support rod, a limiting bracket, and a limiting pressure plate. The mounting frame can be installed on the frame at multiple angles. The support rod is fixedly installed across the mounting frame on both sides above the anti-tipping area. The limiting pressure plate is installed on the support rod above the foam channel of the anti-tipping area through the limiting bracket.

[0009] Preferably, the mounting bracket further includes a mounting clamp, a hinge support, and a spring limiting structure. The mounting clamp is mounted on the frame, and the hinge support is mounted on the upper surface of the mounting clamp and can be limited and fixed by the spring limiting structure when the hinge support rotates relative to the upper surface of the mounting clamp to 0°, 90°, or 180°.

[0010] Preferably, the lower surface of the mounting clamp is provided with a clamping groove, the inner wall of the clamping groove is provided with an anti-slip rubber pad, and a locking screw is installed on the outer side of the mounting clamp through screw hole A, and a pressure-dividing rubber pad is installed on the end of the locking screw that extends into the clamping groove.

[0011] Preferably, the hinge support further includes a base, a rotating seat, a shaft, and a screw hole B. The base is fixedly mounted on the mounting clamp, and the rotating seat is rotatably mounted on the base via shafts on both sides. The top of the rotating seat is provided with a screw hole B for raising and lowering the support rod.

[0012] Preferably, the spring limiting structure further includes a spring, a limiting pin, and limiting holes. The limiting holes are provided on the side of the base, and three limiting holes are also provided on both sides and below the rotating end side shaft of the rotating seat. The end of the limiting pin is inserted into the side of the base and the rotating end side of the rotating seat, and the front end of the limiting pin is connected to the side of the base through the spring.

[0013] Preferably, the support rod is provided with I-shaped pin holes, a liftable screw A, a washer, and a screw hole C at both ends. The top end of the liftable screw A is installed in the I-shaped pin hole, the washer is installed on the liftable screw A below the I-shaped pin hole, the bottom end of the liftable screw A is installed in the screw hole B at the top of the rotating seat, and the screw hole C is provided on the support rod above the foam channel of the anti-tipping zone.

[0014] Preferably, the limiting bracket further includes a mounting sleeve, a spring, a rod hole, and a liftable screw B. The mounting sleeve is mounted on the support rod, the spring is located on the front and rear sides of the mounting sleeve, and the spring has a rod hole. The liftable screw B passes through the mounting sleeve and is installed in the screw hole C of the support rod, and the bottom end of the liftable screw B is rotatably mounted in the rod sleeve.

[0015] Preferably, the limiting pressure plate further includes a limiting screw, a rod sleeve, a nut, a plate body, and a foam block. Limiting screws are provided on the left and right sides of the plate body, and the top of the limiting screw passes through the rod hole and is limited by the nut. A rod sleeve is provided in the middle of the plate body and is connected to the bottom end of the lifting screw B. A foam block with a thin left end and a thick right end is bonded to the bottom of the plate body, and the left end of the foam block is provided with an arc-shaped tail facing upward. A trumpet-shaped groove with an opening facing the left side is provided at the bottom of the plate body.

[0016] The beneficial effects of this utility model are:

[0017] This device features a simple structure, convenient installation, and low operating costs, making it highly practical in industrial production. It can be quickly adjusted to suit user needs and the actual operating environment, allowing for adaptive installation. Rubber pads are incorporated during installation to prevent damage to the frame mounting edges during clamping. In use, the support rod can be raised or lowered by adding or removing shims. The foam pressure plate can be freely adjusted using the adjustable screw B in the limit bracket to accommodate the height and width requirements of different foam products. The height of the left and right sides of the limit pressure plate can also be slightly adjusted using the limit screw, spring, and nut to better straighten the foam. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Those skilled in the art can obtain other drawings based on these drawings without any creative effort.

[0019] Figure 1 This is a structural diagram of the present invention;

[0020] Figure 2 This utility model Figure 1 A partial schematic diagram of A in the middle;

[0021] Figure 3 This is a top view of the present invention;

[0022] Figure 4 This is the front view of the present invention;

[0023] Figure 5 This utility model Figure 4 A cross-sectional view of section B;

[0024] Figure 6This utility model Figure 5 A partial schematic diagram of C in the middle;

[0025] Figure 7 This is the right view of the present invention;

[0026] Figure 8 This utility model Figure 7 A cross-sectional view of D;

[0027] The attached diagram lists the components represented by each number as follows:

[0028] 1. Base; 2. Bottle separating area; 3. Bottle pushing area; 4. Foam channel; 5. Protective plate; 6. Guide rail; 7. Bottle pushing rod; 8. Frame; 9. Anti-tipping area; 10. Mounting clamp; 11. Clamping groove; 12. Screw hole A; 13. Locking screw; 14. Pressure dividing pad; 15. Base; 16. Rotating seat; 17. Shaft; 18. Screw hole B; 19. Spring; 20. Limiting pin; 21. Limiting hole; 22. I-shaped pin hole; 23. Liftable screw A; 24. Washer; 25. Screw hole C; 26. Mounting sleeve; 27. Spring; 28. Rod hole; 29. ​​Liftable screw B; 30. Limiting screw; 31. Rod sleeve; 32. Nut; 33. Plate body; 34. Foam block; 35. Foam block; 36. Support rod. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model. Example 1

[0030] like Figures 1 to 8 As shown, the prior art in this embodiment has the following problems: The inventors have found that existing bag making machines, such as the Guangzhou IMA EMAR-ZB40, have the following defects: When foam enters the bottle pushing area through the serpentine tube in the bottle separating area, it continuously impacts the previous set of bottle pushing rods due to inertia and impact force, causing the foam to tilt. Furthermore, because the protective plate of the foam channel in the bottle pushing area is relatively low (its height is half that of the protective plate in the bottle separating area), it cannot provide support. Therefore, the tilted foam easily detaches from the foam channel, causing foam jamming, machine stoppage, and foam loss. Moreover, to facilitate the forward and backward movement of the bottle pushing rods, the width and height of the protective plate and channel cannot be adjusted.

[0031] Therefore, the inventor provides a foam anti-tipping component for the bottle pushing area 3 of a bag making machine, including a base 1, a bottle separating area 2, a bottle pushing area 3, a foam channel 4, a protective plate 5, a guide rail 6, a bottle pushing rod 7, and a frame 8. The base 1 has the bottle separating area 2 and the bottle pushing area 3 arranged sequentially from left to right. The foam channels 4 in both the bottle separating area 2 and the bottle pushing area 3 are located on their front and rear sides. The foam channels 4 and the protective plate 5 in the bottle separating area 2 extend into the bottle pushing area 3. The guide rail 6 is arranged on the outer side of the middle of the bottle pushing area 3. Bottle pushers 7 are provided on the front and rear frames 8. An anti-tipping zone 9 is provided between the bottle separating area 2 and the bottle pushing area 3. Foam anti-tipping mechanisms are installed on the frames 8 on both sides above the anti-tipping zone 9. The foam anti-tipping mechanism also includes a mounting frame, a support rod 36, a limiting bracket, and a limiting pressure plate. The mounting frame can be installed on the frame 8 at multiple angles. The support rod 36 is fixedly installed across the mounting frames on both sides above the anti-tipping zone 9. The limiting pressure plate is installed on the support rod 36 above the foam channel 4 of the anti-tipping zone 9 through the limiting bracket.

[0032] Its effects are as follows: the device has a simple structure, is easy to install, and has low operating costs, making it very practical in industrial production; at the same time, it can be quickly adjusted according to the user's needs and the actual use environment, thus enabling adaptive installation. In addition, rubber pads are designed during the installation process to avoid damage to the mounting edge of the frame 8 during clamping. During use, the support rod 36 can be raised or lowered by adding or removing the number of shims 24. The foam pressure plate can also be freely adjusted by the lifting screw B29 in the limit bracket according to the height and width requirements of different items of foam. The height of the left and right sides of the limit pressure plate can also be slightly adjusted by the limit screw 30, spring 27 and nut 32, thereby better straightening the foam.

[0033] Furthermore, the mounting frame also includes a mounting clamp 10, a hinge support, and a spring 19 limiting structure. The mounting clamp 10 is mounted on the frame 8, and the hinge support is mounted on the upper surface of the mounting clamp 10 and can be limited and fixed when the hinge support rotates relative to the upper surface of the mounting clamp 10 to 0°, 90°, or 180° by the spring 19 limiting structure.

[0034] The hinge support in this structure allows the grill to rotate and be limited, enabling the mounting bracket to be installed at various angles on racks 8 in different positions. For example, after adapting the existing rack 8, when the mounting edge of the rack 8 is facing down, left, or right, the user can adjust the angle of the hinge support relative to the upper surface of the mounting clamp 10 as needed to perform adaptive installation, thereby ensuring that the support rod 36 is located above the foam channel 4 in the anti-tipping zone 9.

[0035] Furthermore, a clamping groove 11 is provided on the lower surface of the mounting bracket 10, and an anti-slip rubber pad (not shown in the figure) is provided on the inner wall of the clamping groove 11. A locking screw 13 is installed on the outer side of the mounting bracket 10 through a screw hole A12, and a pressure-dividing rubber pad 14 is installed on the end of the locking screw 13 that extends into the clamping groove 11.

[0036] When using this structure, the locking screw 13 can be rotated outward until the opening of the clamping groove 11 is greater than the thickness of the mounting edge of the frame 8. Then, the mounting clamp 10 is inserted into the mounting edge of the frame 8 through the clamping groove 11. Then, the locking screw 13 is rotated inward to clamp the mounting edge of the frame 8, thus achieving a simple and quick installation. Compared with the conventional installation method of drilling holes on the mounting edge and then tightening with bolts and nuts 32, this design makes the device easy to assemble and disassemble. The design of the anti-slip rubber pad and the pressure-distributing rubber pad 14 can prevent damage to the mounting edge of the frame 8 during clamping.

[0037] Furthermore, the hinge support also includes a base 15, a rotating seat 16, a shaft 17, and a screw hole B18. The base 15 is fixedly mounted on the mounting clamp 10, and the rotating seat 16 is rotatably mounted on the base 15 via the shafts 17 on both sides. The top of the rotating seat 16 is provided with a screw hole B18 for the support rod 36 to be raised and lowered.

[0038] The design of this structure facilitates the installation of the clamp 10, which can be adapted to the mounting edge of the rack 8.

[0039] Furthermore, the spring 19 limiting structure also includes a spring 19, a limiting pin 20, and a limiting hole 21. The limiting hole 21 is provided on the side of the base 15, and three limiting holes 21 are also provided on both sides and below the rotating end side shaft 17 of the rotating seat 16. The end of the limiting pin 20 is inserted into the side of the base 15 and the rotating end side of the rotating seat 16, and the front end of the limiting pin 20 is connected to the side of the base 15 through the spring 19.

[0040] When it is necessary to rotate the rotating seat 16, the limiting pin 20 in the rotating end side of the rotating seat 16 can be pulled out to achieve rotation. After rotation, the limiting pin 20 can be released, so that the spring 19 can reset its end to the rotating end side to achieve locking.

[0041] Furthermore, the support rod 36 is provided with I-shaped pin holes 22, lifting screw A23, washer 24, and screw hole C25 at both ends. The top end of the lifting screw A23 is installed in the I-shaped pin hole 22, the washer 24 is installed on the lifting screw A23 below the I-shaped pin hole 22, the bottom end of the lifting screw A23 is installed in the screw hole B18 at the top of the rotating seat 16, and the screw hole C25 is set on the support rod 36 above the foam channel 4 of the anti-tipping zone 9.

[0042] The design of the I-shaped pin hole 22 and the shim 24 in this structure allows users to easily raise or lower the support rod 36 by adding or subtracting the number of shims 24.

[0043] Furthermore, the limiting bracket also includes a mounting sleeve 26, a spring 27, a rod hole 28, and a lifting screw B29. The mounting sleeve 26 is mounted on the support rod 36. The spring 27 is located on the front and rear sides of the mounting sleeve 26. The spring 27 is provided with a rod hole 28. The lifting screw B29 passes through the mounting sleeve 26 and is installed in the screw hole C25 of the support rod 36. The bottom end of the lifting screw B29 is rotatably installed in the rod sleeve 31.

[0044] The spring 27 in this structure can limit the front and rear directions of the limiting pressure plate. At the same time, through elastic support, the lifting screw B29 can be raised and lowered by rotation, thereby controlling the lifting and lowering of the limiting pressure plate at its bottom.

[0045] Furthermore, the limiting pressure plate also includes a limiting screw 30, a rod sleeve 31, a nut 32, a plate body 33, and a foam block 34. The left and right sides of the plate body 33 are provided with limiting screws 30, and the top of the limiting screws 30 passes through the rod hole 28 and is limited by the nut 32. The middle of the plate body 33 is provided with a rod sleeve 31, and the rod sleeve 31 is connected to the bottom end of the lifting screw B29. A foam block 34 with a thin left end and a thick right end is bonded to the bottom of the plate body 33, and the left end of the foam block 34 is provided with an arc-shaped tail facing upward. The bottom of the plate body 33 is provided with a trumpet-shaped groove with an opening facing the left side.

[0046] When the structure is working, the arc-shaped tail and the trumpet-shaped groove guide and straighten the deviated foam. Then, the thickened foam pressing block 34 on the right end, together with the bottle pusher 7, straightens and stops the foam, preventing it from leaving the foam channel 4, causing foam jamming, machine stoppage, and foam loss. During this process, the foam pressing plate can be freely adjusted by the lifting screw B29 in the limiting bracket according to the foam height and width requirements of different products. At the same time, the height of the left and right sides of the limiting pressing plate can be slightly adjusted by the limiting screw 30, the spring 27, and the nut 32, so as to better straighten the foam block 35.

[0047] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0048] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A foam anti-tipping component for the bottle pushing area of ​​a bag making machine, comprising a base, a bottle separating area, a bottle pushing area, a foam channel, a protective plate, a guide rail, a bottle pushing rod, and a frame. The base is provided with the bottle separating area and the bottle pushing area sequentially from left to right. Foam channels in both the bottle separating area and the bottle pushing area are located on their front and rear sides. The foam channel and protective plate in the bottle separating area extend into the bottle pushing area. A guide rail is provided on the outer side of the bottle pushing area from the center backwards. Bottle pushing rods are provided on the frame on both the front and rear sides of the bottle pushing area. The component is characterized by: An anti-tipping zone is provided between the bottle-splitting area and the bottle-pushing area. Foam anti-tipping mechanisms are installed on the frames on both sides above the anti-tipping zone. The foam anti-tipping mechanism also includes a mounting frame, a support rod, a limiting bracket, and a limiting pressure plate. The mounting frame can be installed on the frame at multiple angles. The support rod is fixedly installed across the mounting frames on both sides above the anti-tipping zone. The limiting pressure plate is installed on the support rod above the foam channel of the anti-tipping zone through the limiting bracket.

2. The foam anti-tipping component for the bottle pushing area of ​​a baggage machine according to claim 1, characterized in that: The mounting bracket also includes a mounting clamp, a hinge support, and a spring limiting structure. The mounting clamp is mounted on the frame, and the hinge support is mounted on the upper surface of the mounting clamp and can be limited and fixed by the spring limiting structure when the hinge support rotates relative to the upper surface of the mounting clamp to 0°, 90°, or 180°.

3. A foam anti-tipping component for the bottle pushing area of ​​a baggage machine according to claim 2, characterized in that: The mounting clamp has a groove on its lower surface and an anti-slip pad on the inner wall of the groove. A locking screw is installed on the outer side of the mounting clamp through screw hole A, and a pressure-dividing pad is installed on the end of the locking screw that extends into the groove.

4. A foam anti-tipping component for the bottle pushing area of ​​a baggage machine according to claim 3, characterized in that: The hinge support also includes a base, a rotating seat, a shaft, and a screw hole B. The base is fixedly mounted on the mounting clamp, and the rotating seat is rotatably mounted on the base via shafts on both sides. The top of the rotating seat is provided with a screw hole B for raising and lowering the support rod.

5. A foam anti-tipping component for the bottle pushing area of ​​a baggage machine according to claim 4, characterized in that: The spring limiting structure also includes a spring, a limiting pin, and limiting holes. The limiting holes are provided on the side of the base, and three limiting holes are also provided on both sides and below the rotating end side shaft of the rotating seat. The end of the limiting pin is inserted into the side of the base and the rotating end side of the rotating seat, and the front end of the limiting pin is connected to the side of the base through the spring.

6. A foam anti-tipping component for the bottle pushing area of ​​a baggage machine according to claim 1, characterized in that: The support rod is provided with I-shaped pin holes, a liftable screw A, a washer, and a screw hole C at both ends. The top end of the liftable screw A is installed in the I-shaped pin hole, the washer is installed on the liftable screw A below the I-shaped pin hole, the bottom end of the liftable screw A is installed in the screw hole B at the top of the rotating seat, and the screw hole C is set on the support rod above the foam channel of the anti-tipping zone.

7. A foam anti-tipping component for the bottle pushing area of ​​a baggage machine according to claim 1, characterized in that: The limiting bracket also includes a mounting sleeve, a spring, a rod hole, and a liftable screw B. The mounting sleeve is mounted on the support rod, the spring is located on the front and rear sides of the mounting sleeve, and the spring has a rod hole. The liftable screw B passes through the mounting sleeve and is installed in the screw hole C of the support rod, and the bottom end of the liftable screw B is rotatably installed in the rod sleeve.

8. A foam anti-tipping component for the bottle pushing area of ​​a baggage machine according to claim 1, characterized in that: The limiting pressure plate also includes a limiting screw, a rod sleeve, a nut, a plate body, and a foam block. Limiting screws are provided on the left and right sides of the plate body, and the top of the limiting screw passes through the rod hole and is limited by the nut. A rod sleeve is provided in the middle of the plate body and is connected to the bottom end of the lifting screw B. A foam block with a thin left end and a thick right end is bonded to the bottom of the plate body, and the left end of the foam block is provided with an arc-shaped tail facing upward. A trumpet-shaped groove with an opening facing the left side is provided at the bottom of the plate body.

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