Heat treatment device for flange machining
By designing a heat treatment device for flange processing, the rotation and position adjustment of the flange are achieved using a drive sprocket and chain, which solves the problem of inconsistent internal wall temperature in the heat treatment equipment and realizes uniform heating and efficient processing of the flange.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO KEXIN TEXTILE MASCH ACCESSORIES CO LTD
- Filing Date
- 2025-05-19
- Publication Date
- 2026-05-15
AI Technical Summary
The temperature in different areas of the inner wall of the existing heat treatment equipment is inconsistent, resulting in poor heat treatment effect of the flange and affecting the quality.
A heat treatment device was designed, comprising a housing, a drive sprocket, a chain, a moving frame, a rotating frame, and a heating grid. The drive sprocket and chain work together to achieve the rotation and position adjustment of the flanges, the heating grid provides uniform heating, and the support frame, rollers, and hooks ensure stable operation and simultaneous processing of multiple flanges.
It achieves uniform heating of the flange, avoids uneven heating, improves the quality of heat treatment, and can process multiple flanges at the same time, thus improving work efficiency.
Smart Images

Figure CN224243163U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of heat treatment equipment, specifically a heat treatment device for flange processing. Background Technology
[0002] Flanges are disc-shaped parts, most commonly found in pipeline engineering. During the manufacturing process, flanges require heat treatment in a heat treatment furnace. The main purpose of heat treatment is to improve the mechanical properties of the material, eliminate residual stress, and improve the machinability of the metal. However, the temperature varies in different areas of the inner wall of existing heat treatment equipment, making it difficult to heat the flange from all angles. This results in poor heat treatment effects and affects the quality of the flange. Therefore, we propose a new approach. Utility Model Content
[0003] In view of the above situation and to overcome the defects of the prior art, this utility model provides a heat treatment device for flange processing, which effectively solves the problem that the temperature of different areas of the inner wall of the existing heat treatment equipment is not uniform, making it inconvenient to heat the flange from all directions, resulting in poor heat treatment effect and affecting the quality of the flange.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a heat treatment device for flange processing, comprising a housing, with drive sprockets provided on the front and rear side walls of the housing cavity, and chains provided on the outer walls of the drive sprockets; movable frames provided on the left and right side walls of the housing cavity; rotating frames provided on the left and right sides of the top wall of the movable frames; the bottom ends of the rotating frames penetrate the bottom wall of the movable frames and are provided with driven sprockets, which mesh with the chains; heating meshes provided on the left and right side walls of the housing cavity; and a motor provided on the bottom wall of the housing, with the output end of the motor connected to the bottom end of the front drive sprocket.
[0005] Preferably, support frames are provided on both the left and right sides of the bottom wall of the inner cavity of the outer shell, and grooves are provided on the opposite side walls of the two sets of support frames. Rollers are evenly arranged on the upper and lower side walls of the inner cavity of the groove, and the chain is located on the outer wall of the rollers.
[0006] Preferably, the outer wall of the roller is provided with an annular groove, and the chain is located in the inner cavity of the annular groove.
[0007] Preferably, the outer wall of the rotating frame is evenly provided with hanging racks, the outer wall of the hanging racks is evenly provided with hooks, and the top wall of the rotating frame is provided with fan blades.
[0008] Preferably, the left and right side walls of the inner cavity of the outer shell are provided with slide rails, and the left and right side walls of the movable frame are evenly provided with rotating wheels, which are located in the inner cavity of the slide rails.
[0009] Compared with the prior art, the beneficial effects of this utility model are:
[0010] 1. This heat treatment device for flange processing, through the combination of a housing, a transmission sprocket, and a chain, allows for easy adjustment of the flange's heating position, ensuring uniform heating and preventing uneven heating from affecting the flange's quality.
[0011] 2. The heat treatment device for flange processing, through the combination of support frame, rollers and chain, can facilitate the support and limit of the chain, prevent the chain from deviating, and keep the chain always engaged with the driven sprocket, which is beneficial to the operation of the device.
[0012] 3. This heat treatment device for flange processing, through the combination of brackets, hooks and fan blades, allows for easy placement of multiple flanges and simultaneous processing of multiple flanges, which helps improve work efficiency. The fan blades drive the flow of hot air for uniform heating. Attached Figure Description
[0013] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0014] In the attached diagram:
[0015] Figure 1 This is a schematic diagram of the heat treatment device for flange processing according to this utility model;
[0016] Figure 2 This is a cross-sectional structural diagram of the outer shell of this utility model;
[0017] Figure 3 This utility model Figure 2 Enlarged view of part A in the image;
[0018] In the diagram: 100, outer casing; 101, drive sprocket; 102, chain; 103, moving frame; 104, rotating frame; 105, driven sprocket; 106, heating mesh; 107, motor; 108, support frame; 109, roller; 110, hanging bracket; 111, hook; 112, fan blade; 113, slide rail; 114, rotating wheel. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0020] Depend on Figure 1 , Figure 2 and Figure 3 This invention discloses a heat treatment device for flange processing. A transmission sprocket 101 is rotatably connected to the front and rear side walls of the inner cavity of the outer shell 100. The transmission sprocket 101 supports the chain 102, facilitating its rotation. The chain 102 is sleeved on the outer wall of the transmission sprocket 101, facilitating the rotation of the driven sprocket 105. A movable frame 103 is slidably connected to the left and right side walls of the inner cavity of the outer shell 100, facilitating the movement of a rotating frame 104. Rotating frames 104 are rotatably connected to the left and right sides of the top wall of the movable frame 103. To facilitate the rotation of the flange and ensure uniform heating, the bottom end of the rotating frame 104 passes through the bottom wall of the movable frame 103 and is fixedly connected to a driven sprocket 105. The driven sprocket 105 facilitates the rotation of the rotating frame 104. The driven sprocket 105 meshes with the chain 102. Heating meshes 106 are fixedly connected to the left and right side walls of the inner cavity of the outer shell 100. The heating meshes 106 facilitate the heating of the flange. A motor 107 is fixedly connected to the bottom wall of the outer shell 100. The motor 107 facilitates the rotation of the front drive sprocket 101. The output end of the motor 107 is connected to the bottom end of the front drive sprocket 101.
[0021] In this embodiment: the flange to be processed is placed on the rotating frame 104, and the moving frame 103 is pushed to move the rotating frame 104. The rotating frame 104 then moves the flange to the inner cavity of the outer shell 100. The cover is closed, and the heating mesh 106 is activated for heating. The heating mesh 106 uses heating elements such as resistance wires and heating tubes, and heats the flange by the Joule heat generated when current passes through it. It has the advantages of fast heating speed, precise temperature control, and cleanliness, facilitating heat treatment of the flange. The motor 107 drives the front drive sprocket 101 to rotate, and the front drive sprocket 101 drives the chain 102 to rotate. The driven sprocket 105 of the chain 102 rotates, which in turn drives the rotating frame 104 to rotate. The rotating frame 104 facilitates the rotation of the flange, allowing the heating grid 106 to heat the flange evenly. After heat treatment, the rotating frame 104 is moved by pulling the movable frame 103. The movement of the rotating frame 104 causes the driven sprocket 105 to roll on the chain 102, making it easy to remove the flange from the inner cavity of the outer shell 100. This facilitates the removal and placement of the flange, allows for easy adjustment of the flange's heating position, and ensures even heating, preventing uneven heating from affecting the flange's quality.
[0022] Support frames 108 are fixedly connected to the left and right sides of the bottom wall of the inner cavity of the outer shell 100. The support frames 108 facilitate the support of the rollers 109. The opposite side walls of the two sets of support frames 108 are provided with grooves. The upper and lower side walls of the groove cavity are evenly rotatably connected to the rollers 109. The rollers 109 roll to avoid wear. The chain 102 is located on the outer wall of the rollers 109.
[0023] In this embodiment: the support frame 108 facilitates the support of the roller 109, and the roller 109 facilitates the limiting support of the movement of the chain 102. The rolling of the roller 109 avoids wear, and the device can easily support and limit the chain 102, prevent the chain 102 from deviating, and keep the chain 102 always engaged with the driven sprocket 105.
[0024] The outer wall of the roller 109 has an annular groove, and the chain 102 is located in the inner cavity of the annular groove.
[0025] In this embodiment, the ring groove is provided to facilitate the limiting of the chain 102, prevent the chain 102 from shifting due to gravity, and facilitate the engagement of the chain 102 with the driven sprocket 105.
[0026] The outer wall of the rotating frame 104 is uniformly fixedly connected with a hanger 110, which facilitates the support of the hook 111. The outer wall of the hanger 110 is uniformly fixedly connected with a hook 111, which facilitates the hanging of the flange. The top wall of the rotating frame 104 is fixedly connected with a fan blade 112, which facilitates the flow of hot air and makes the temperature uniform.
[0027] In this embodiment: the rotating frame 104 facilitates the rotation of the hanging frame 110, the hanging frame 110 facilitates the rotation of the hook 111, the hook 111 facilitates the rotation of the flange, and the setting of multiple sets of hooks 111 facilitates the placement of multiple sets of flanges, which facilitates the simultaneous processing of multiple sets of flanges and helps to improve work efficiency. The rotating frame 104 facilitates the rotation of the fan blade 112, and the fan blade 112 facilitates the flow of air in the inner cavity of the outer casing 100.
[0028] The left and right side walls of the inner cavity of the outer shell 100 are provided with slide rails 113, and the left and right side walls of the movable frame 103 are evenly provided with rotating wheels 114, which are located in the inner cavity of the slide rails 113.
[0029] In this embodiment: the slide rail 113 is provided to facilitate the limiting and guiding of the movement of the movable frame 103, and the roller 114 is provided to facilitate rolling, thereby avoiding friction and wear between the movable frame 103 and the slide rail 113, which helps to improve the service life of the device.
Claims
1. A heat treatment apparatus for flange processing, comprising a housing (100), characterized in that: The front and rear side walls of the inner cavity of the outer shell (100) are provided with transmission sprockets (101), and the outer wall of the transmission sprockets (101) is provided with a chain (102). The left and right side walls of the inner cavity of the outer shell (100) are provided with movable frames (103). The left and right sides of the top wall of the movable frame (103) are provided with rotating frames (104). The bottom end of the rotating frame (104) penetrates the bottom wall of the movable frame (103) and is provided with a driven sprocket (105). The driven sprocket (105) meshes with the chain (102). The left and right side walls of the inner cavity of the outer shell (100) are provided with heating grids (106). The bottom wall of the outer shell (100) is provided with a motor (107). The output end of the motor (107) is connected to the bottom end of the front transmission sprocket (101).
2. The heat treatment apparatus for flange processing according to claim 1, characterized in that: Support frames (108) are provided on both the left and right sides of the bottom wall of the inner cavity of the outer shell (100). The opposite side walls of the two sets of support frames (108) are provided with grooves. Rollers (109) are evenly arranged on the upper and lower side walls of the inner cavity of the grooves. The chain (102) is located on the outer wall of the rollers (109).
3. The heat treatment apparatus for flange processing according to claim 2, characterized in that: The outer wall of the roller (109) is provided with an annular groove, and the chain (102) is located in the inner cavity of the annular groove.
4. The heat treatment apparatus for flange processing according to claim 1, characterized in that: The outer wall of the rotating frame (104) is uniformly provided with hanging racks (110), the outer wall of the hanging racks (110) is uniformly provided with hooks (111), and the top wall of the rotating frame (104) is provided with fan blades (112).
5. A heat treatment apparatus for flange processing according to claim 1, characterized in that: The left and right side walls of the inner cavity of the outer shell (100) are provided with slide rails (113), and the left and right side walls of the movable frame (103) are evenly provided with rotating wheels (114), and the rotating wheels (114) are located in the inner cavity of the slide rails (113).