Corrosion-resistant and weather-resistant processing equipment for diamond net surface

Abstract

The utility model relates to diamond net surface anticorrosion weather-proof processing equipment which comprises a diamond net, an electroplating device, a gum dipping device, a control power supply cabinet and an electrical wire, the electroplating device and the gum dipping device are arranged in parallel, and the control power supply cabinet is arranged on one side of the electroplating device and one side of the gum dipping device. The electroplating device and the gum dipping device are connected with the control power supply cabinet through electrical wires, and the rhombic net is connected in the electroplating device and the gum dipping device in a penetrating mode. According to the utility model, the processing setting of the diamond net is optimized, the traditional electroplating processing mode is changed, the diamond net is improved into a continuous electroplating device, and the impregnation process is added after electroplating, so that the weather resistance and the corrosion resistance of the diamond net are enhanced, the service life of the diamond net is greatly prolonged, and the diamond net is suitable for popularization and use.

Description

Technical Field

[0001] This utility model relates to the field of coal mine consumables processing, and in particular to a diamond mesh surface anti-corrosion and weather-resistant processing equipment. Background Technology

[0002] In response to the unique environment of underground coal mines, characterized by high temperature and humidity, heavy water seepage, and high water hardness, the lifespan of diamond mesh anchors and shotcretes is affected. Especially during layered mining, the diamond mesh used as a false roof is subject to water erosion; ordinary galvanized iron wire mesh gradually rusts, continuously reducing the support strength. This places higher demands on the corrosion resistance of the diamond mesh surface, necessitating research into using better corrosion-resistant diamond mesh as the false roof surface to ensure a relatively intact roof surface during second-layer mining and guarantee the safety of second-layer mining. Traditional processing of diamond mesh involves only simple electroplating, but electroplating for diamond mesh rolls results in poor uniformity and does not significantly improve weather resistance. Therefore, a diamond mesh surface anti-corrosion and weather-resistant processing equipment is designed. Utility Model Content

[0003] The purpose of this utility model is to provide a surface anti-corrosion and weather-resistant processing device for diamond mesh to solve the above-mentioned technical problems. To achieve the above purpose, this utility model adopts the following technical solution:

[0004] A surface anti-corrosion and weather-resistant processing equipment for diamond mesh includes a diamond mesh, an electroplating device, a dipping device, a control power supply cabinet, and electrical wires. The electroplating device and the dipping device are arranged side by side. The control power supply cabinet is located on one side of the electroplating device and the dipping device, and both the electroplating device and the dipping device are connected to the control power supply cabinet through electrical wires. The diamond mesh is inserted and connected inside the electroplating device and the dipping device.

[0005] Based on the above technical solution, the impregnation device comprises an impregnation inlet roller, an inlet floating driven roller, an impregnation outlet roller, an outlet floating driven roller, an inlet roller motor assembly, an outlet roller motor assembly, an impregnation tank, and an outlet cooling fan. The impregnation inlet roller and the inlet floating driven roller are connected to the top edge of the side end of the impregnation tank via bearings arranged vertically side-by-side. The inlet roller motor assembly is fixed to the side wall of the impregnation tank and connected to the side end of the impregnation inlet roller. The impregnation outlet roller and the outlet floating driven roller are connected to the top edge of the other side end of the impregnation tank via bearings arranged vertically side-by-side. The roller motor unit is fixed on the side wall of the impregnation tank, and the lead-out roller motor unit is connected to the side end of the impregnation lead-out roller. The lead-out cooling fan is arranged horizontally on one side of the lead-out floating driven roller, and the lead-out cooling fan is fixed on the upper side of the impregnation tank. The lead-in roller motor unit, the lead-out roller motor unit, and the lead-out cooling fan are all connected to the control power supply cabinet through electrical wires. The diamond mesh is inserted between the lead-in floating driven roller and the impregnation lead-out roller, and between the impregnation lead-out roller and the lead-out floating driven roller. The diamond mesh hangs down naturally in an arc inside the impregnation tank. The diamond mesh is arranged on the bottom side of the lead-out cooling fan.

[0006] Based on the above technical solution, the electroplating apparatus comprises an electroplating tank, an electroplating anode, a cathode floating contact brush, a cathode conductive rod, an electroplating inlet roller, an inlet floating driven roller, an electroplating outlet roller, and an inlet roller motor unit. The electroplating inlet roller and the inlet floating driven roller are connected to the top side of the electroplating tank by bearings arranged side-by-side vertically. The electroplating outlet roller is connected to the other side of the electroplating tank by bearings. The electroplating anode is located on the bottom side of the electroplating tank. Multiple sets of cathode floating contact brushes are provided, and all sets of cathode floating contact brushes... The anode is movably mounted on the cathode conductive rod, which is insulated and fixed to the top side of the electroplating tank. The inlet roller motor unit is fixed to the side wall of the electroplating tank and connected to the side end of the electroplating inlet roller. The electroplating anode, cathode conductive rod, and inlet roller motor unit are all connected to the control power supply cabinet through electrical wires. The diamond mesh is inserted between the electroplating inlet roller, the inlet floating driven roller, and the top side of the electroplating outlet roller. The diamond mesh hangs down naturally in an arc inside the electroplating tank, and the bottom end of the cathode floating contact brush contacts the diamond mesh.

[0007] Compared with the prior art, the present invention has the following advantages: The present invention optimizes the processing settings of diamond mesh, changes the traditional electroplating processing method, improves it into a continuous electroplating device, and adds an impregnation process after electroplating, which enhances the weather resistance and corrosion resistance of diamond mesh, greatly increases the service life of diamond mesh, and is suitable for widespread use. Attached Figure Description

[0008] Figure 1 This is a general appearance diagram of the present utility model.

[0009] Figure 2This is a schematic diagram of the impregnation device of this utility model.

[0010] Figure 3 This is a schematic diagram of the electroplating device of this utility model.

[0011] In the diagram: 1. Diamond mesh; 2. Electroplating device; 3. Dipping device; 4. Control power supply cabinet; 5. Dipping inlet roller; 6. Inlet floating driven roller; 7. Dipping outlet roller; 8. Outlet floating driven roller; 9. Inlet roller motor unit; 10. Outlet roller motor unit; 11. Dipping tank; 12. Outlet cooling fan; 13. Electroplating tank; 14. Electroplating anode; 15. Cathode floating contact brush; 16. Cathode conductive rod; 17. Electroplating inlet roller; 18. Electroplating outlet roller; 19. Detailed Implementation

[0012] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0013] A diamond mesh surface anti-corrosion and weather-resistant processing equipment includes a diamond mesh 1, an electroplating device 2, a glue-impregnation device 3, a control power supply cabinet 4, and electrical wires 5. The electroplating device 2 and the glue-impregnation device 3 are arranged side by side. The control power supply cabinet 4 is located on one side of the electroplating device 2 and the glue-impregnation device 3, and both the electroplating device 2 and the glue-impregnation device 3 are connected to the control power supply cabinet 4 through the electrical wires 5. The diamond mesh 1 is threaded and connected inside the electroplating device 2 and the glue-impregnation device 3.

[0014] The impregnation device 3 consists of an impregnation inlet roller 6, an inlet floating driven roller 7, an impregnation outlet roller 8, an outlet floating driven roller 9, an inlet roller motor assembly 10, an outlet roller motor assembly 11, an impregnation tank 12, and an outlet cooling fan 13. The impregnation inlet roller 6 and the inlet floating driven roller 7 are connected to the top edge of the side end of the impregnation tank 12 by bearings arranged vertically side-by-side. The inlet roller motor assembly 10 is fixed to the side wall of the impregnation tank 12 and connected to the side end of the impregnation inlet roller 6. The impregnation outlet roller 8 and the outlet floating driven roller 9 are connected to the top edge of the other side end of the impregnation tank 12 by bearings arranged vertically side-by-side. The outlet roller motor assembly 11 is fixed... On the side wall of the impregnation tank 12, the lead-out roller motor unit 11 is connected to the side end of the impregnation lead-out roller 8. The lead-out cooling fan 13 is arranged horizontally on one side of the lead-out floating driven roller 9 and is fixed on the upper side of the impregnation tank 12. The lead-in roller motor unit 10, the lead-out roller motor unit 11, and the lead-out cooling fan 13 are all connected to the control power supply cabinet 4 through electrical wires 5. The diamond mesh 1 is inserted between the lead-in floating driven roller 7 and the impregnation lead-out roller 8 and between the impregnation lead-out roller 8 and the lead-out floating driven roller 9. The diamond mesh 1 hangs down naturally in an arc inside the impregnation tank 12. The diamond mesh 1 is arranged on the bottom side of the lead-out cooling fan 13.

[0015] The electroplating apparatus 2 comprises an electroplating tank 14, an electroplating anode 15, a cathode floating contact brush 16, a cathode conductive rod 17, an electroplating inlet roller 18, an inlet floating driven roller 7, an electroplating outlet roller 19, and an inlet roller motor unit 10. The electroplating inlet roller 18 and the inlet floating driven roller 7 are connected to the top side of the electroplating tank 14 by bearings arranged side-by-side. The electroplating outlet roller 19 is connected to the other side of the electroplating tank 14 by bearings. The electroplating anode 15 is located on the bottom side of the electroplating tank 14. Multiple sets of cathode floating contact brushes 16 are provided, and each set of cathode floating contact brushes 16 is movably sleeved on the cathode... The cathode conductive rod 17 is insulated and fixed to the top side of the electroplating tank 14. The inlet roller motor unit 10 is fixed to the side wall of the electroplating tank 14 and is connected to the side end of the electroplating inlet roller 18. The electroplating anode 15, the cathode conductive rod 17, and the inlet roller motor unit 10 are all connected to the control power supply cabinet 4 through electrical wires 5. The diamond mesh 1 is inserted between the electroplating inlet roller 18, the inlet floating driven roller 7, and the top side of the electroplating outlet roller 19. The diamond mesh 1 hangs down naturally in an arc inside the electroplating tank 14, and the bottom end of the cathode floating contact brush 16 contacts the diamond mesh 1.

[0016] The working principle of this utility model is as follows: The use of this structure is mainly divided into two stages: the electroplating stage and the resin impregnation stage.

[0017] During the electroplating process, the diamond mesh 1 is first placed between the electroplating inlet roller 18 and the inlet floating driven roller 7, and the middle section of the diamond mesh 1 is allowed to hang down naturally into the electroplating tank 14. The upper surface of the diamond mesh 1 inside the electroplating tank 14 needs to contact the cathode floating contact brush 16. At the same time, the corresponding electroplating solution and electroplating material are introduced into the electroplating tank 14. The liquid level of the electroplating solution should exceed the lowest edge of the bent diamond mesh 1. The other end of the diamond mesh 1 should cover the upper side of the electroplating outlet roller 19. The operation of the electroplating inlet roller 18 during the electroplating process controls the speed of the electroplating process.

[0018] During the dipping process, the diamond-shaped mesh 1, drawn from the electroplating tank 14, is passed between the dipping guide roller 6 and the guide floating driven roller 7, allowing the middle section of the electroplated diamond-shaped mesh 1 to naturally droop into the dipping tank 12. Hot melt adhesive is then poured into the dipping tank 12, with the liquid level higher than the lowest edge of the diamond-shaped mesh 1. During operation, the diamond-shaped mesh 1 comes into contact with the adhesive, causing it to adhere to its outer surface. Simultaneously, as the diamond-shaped mesh 1 slides out of the adhesive, it is cooled by the cooling fan 13, ensuring stable adhesion of the adhesive. Finally, the diamond-shaped mesh 1 is drawn out through the dipping guide roller 8 and the guide floating driven roller 9, completing the entire processing step.

[0019] The above description is a preferred embodiment of the present utility model. For those skilled in the art, any changes, modifications, substitutions and variations made to the implementation methods without departing from the principles and spirit of the present utility model, based on the teachings of the present utility model, still fall within the protection scope of the present utility model.

Claims

1. A surface anti-corrosion and weather-resistant processing equipment for diamond mesh, characterized in that, The device includes a diamond mesh (1), an electroplating device (2), a resin impregnation device (3), a control power supply cabinet (4), and electrical wires (5). The electroplating device (2) and the resin impregnation device (3) are arranged side by side. The control power supply cabinet (4) is located on one side of the electroplating device (2) and the resin impregnation device (3). The electroplating device (2) and the resin impregnation device (3) are both connected to the control power supply cabinet (4) through electrical wires (5). The diamond mesh (1) is inserted and connected inside the electroplating device (2) and the resin impregnation device (3).

2. The anti-corrosion and weather-resistant processing equipment for diamond mesh surface according to claim 1, characterized in that, The impregnation device (3) consists of an impregnation inlet roller (6), an inlet floating driven roller (7), an impregnation outlet roller (8), an outlet floating driven roller (9), an inlet roller motor assembly (10), an outlet roller motor assembly (11), an impregnation tank (12), and an outlet cooling fan (13). The impregnation inlet roller (6) and the inlet floating driven roller (7) are connected to the top edge of the side end of the impregnation tank (12) by bearings arranged vertically side by side. The inlet roller motor assembly (10) is fixed on the side wall of the impregnation tank (12) and is connected to the side end of the impregnation inlet roller (6). The impregnation outlet roller (8) and the outlet floating driven roller (9) are connected to the top edge of the other side end of the impregnation tank (12) by bearings arranged vertically side by side. The outlet roller motor assembly (11) is fixed on the side wall of the impregnation tank (12). On the side wall of the impregnation tank (12), and the lead-out roller motor group (11) is connected to the side end of the impregnation lead-out roller (8), the lead-out cooling fan (13) is arranged horizontally on one side of the lead-out floating driven roller (9), and the lead-out cooling fan (13) is fixed on the upper side of the impregnation tank (12). The lead-in roller motor group (10), the lead-out roller motor group (11), and the lead-out cooling fan (13) are all connected to the control power supply cabinet (4) through electrical wires (5). The diamond mesh (1) is inserted between the lead-in floating driven roller (7), the impregnation lead-out roller (8) and the impregnation lead-out roller (8) and the lead-out floating driven roller (9), and the diamond mesh (1) hangs down naturally in an arc inside the impregnation tank (12). The diamond mesh (1) is arranged on the bottom side of the lead-out cooling fan (13).

3. The anti-corrosion and weather-resistant processing equipment for diamond mesh surface according to claim 1, characterized in that, The electroplating apparatus (2) consists of an electroplating tank (14), an electroplating anode (15), a cathode floating contact brush (16), a cathode conductive rod (17), an electroplating inlet roller (18), an inlet floating driven roller (7), an electroplating outlet roller (19), and an inlet roller motor unit (10). The electroplating inlet roller (18) and the inlet floating driven roller (7) are connected to the top side of the side of the electroplating tank (14) by bearings arranged side by side. The electroplating outlet roller (19) is connected to the other side of the electroplating tank (14) by bearings. The electroplating anode (15) is located on the bottom side of the electroplating tank (14). Multiple sets of cathode floating contact brushes (16) are provided, and multiple sets of cathode floating contact brushes (16) are movably sleeved on the cathode conductive rod. On the electric rod (17), the cathode conductive rod (17) is insulated and fixed on the top side of the electroplating tank (14). The introduction roller motor unit (10) is fixed on the side wall of the electroplating tank (14) and the introduction roller motor unit (10) is connected to the side end of the electroplating introduction roller (18). The electroplating anode (15), cathode conductive rod (17), and introduction roller motor unit (10) are all connected to the control power supply cabinet (4) through electrical wires (5). The diamond mesh (1) is placed between the electroplating introduction roller (18), the introduction floating driven roller (7), and the top side of the electroplating lead-out roller (19). The diamond mesh (1) hangs down naturally in an arc inside the electroplating tank (14), and the bottom end of the cathode floating contact brush (16) contacts the diamond mesh (1).

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