Steel ring nesting device of filter bag sewing production line

By designing a steel ring fitting device for a filter bag sewing production line, and employing a guide bar, conveyor wheel set, glue application mechanism, and pressing mechanism, the problem of applying and pasting filter material onto the surface of the steel ring was solved, achieving a highly efficient fitting process.

CN224243402UActive Publication Date: 2026-05-15ZHEJIANG YUBANG FILTER MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG YUBANG FILTER MATERIAL TECH CO LTD
Filing Date
2025-06-10
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

In the filter bag production process, existing technologies are insufficient for efficiently completing the processes of applying adhesive to the filter media and attaching it to the surface of the steel ring.

Method used

A steel ring feeding device for a filter bag sewing production line was designed, including a guide bar, a conveyor wheel set, a gluing mechanism, a pressing mechanism, and a feeding mechanism. The filter material is glued and pasted onto the surface of the steel ring through a continuous wheel set structure.

Benefits of technology

This technology enables efficient adhesive coating and bonding of filter media and steel rings, improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a steel ring nesting device of a filter bag sewing production line. In the production process of a filter bag, after a filter material is cut in sections, the filter material needs to be pasted and covered on the surface of a steel ring, so that a special material sleeving device is needed. According to the steel ring nesting device of the filter bag sewing production line, a material guiding strip is fixedly installed at the middle section position of a rack and serves as a feeding end, a first conveying wheel set is installed above the material guiding strip, a second conveying wheel set is installed at the horizontal position behind the first conveying wheel set, and a gluing mechanism is installed between the second conveying wheel set and the first conveying wheel set and comprises a rubber wheel and a rubber box; the rubber box is installed below the position between the second conveying wheel set and the first conveying wheel set, the rubber wheel is installed in the rubber box, the top of the rubber wheel is slightly higher than the height of the material guiding strip, and a material pressing mechanism used for pressing the filter material and the steel ring is installed behind the second conveying wheel set and comprises a supporting wheel and a pressing wheel. The supporting wheel is installed behind the second conveying wheel set and connected with a first rotating motor, the bottom of the supporting wheel is flush with the material guiding strip, the pressing wheel is installed above the supporting wheel and connected with a second rotating motor, the second rotating motor is installed in an installation piece, and the top of the installation piece is vertically connected with a first push rod motor. The outer ring of the supporting wheel is further provided with a discharging mechanism used for discharging after steel ring sleeving is completed. By arranging the coherent wheel set structure, the sleeving process from gluing of the filter material to sticking and covering of the filter material on the surface of the steel ring can be well completed.
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Description

Technical Field

[0001] This utility model belongs to the field of filter bag production technology, and relates to a steel ring sleeve device for a filter bag sewing production line. Background Technology

[0002] The filter bag possesses excellent chemical stability and heat resistance, representing the highest performance in the filter media industry and the most advanced variety among all commonly used filter materials, achieving high levels of filtration efficiency and precision. In the filter bag production process, after the filter media is cut into sections, it needs to be adhered to the surface of the steel ring. This requires a specialized fitting device; therefore, designing a steel ring fitting device for a filter bag sewing production line is essential. Summary of the Invention

[0003] The purpose of this invention is to address the aforementioned problems in existing technologies by proposing a steel ring feeding device for a filter bag sewing production line.

[0004] The objective of this utility model can be achieved through the following technical solution: A steel ring feeding device for a filter bag sewing production line, comprising a frame, characterized in that a guide strip is fixedly installed in the middle section of the frame as the feeding end, a first conveyor wheel assembly is installed above the guide strip, a second conveyor wheel assembly is installed horizontally behind the first conveyor wheel assembly, and a glue application mechanism is installed between the second conveyor wheel assembly and the first conveyor wheel assembly. The glue application mechanism includes a glue wheel and a glue box, the glue box is installed below the second conveyor wheel assembly and the first conveyor wheel assembly, and the glue wheel is installed inside the glue box. The top of the rubber wheel is slightly higher than the height of the guide bar. A pressing mechanism for pressing the filter material and the steel ring is installed behind the second conveyor wheel assembly. The pressing mechanism includes a support wheel and a pressing wheel. The support wheel is installed behind the second conveyor wheel assembly and connected to a rotary motor. The bottom of the support wheel is flush with the guide bar. The pressing wheel is installed above the support wheel and connected to a rotary motor. The rotary motor is installed inside the mounting component. A push rod motor is vertically connected to the top of the mounting component. The outer ring of the support wheel is also provided with a feeding mechanism for feeding the filter material after the steel ring is fitted.

[0005] The working principle of this utility model is as follows: The cut filter material is introduced through the guide bar and conveyed to the gluing mechanism for single-sided gluing through the first conveyor wheel group. After the gluing is completed, it enters the pressing mechanism under the action of the second conveyor wheel group. Before the filter material enters the pressing mechanism, the steel ring to be fitted is fitted onto the support wheel. Then, the first push rod motor controls the pressure wheel to cooperate with the support wheel to press the filter material and the steel ring together. Under the drive of the first and second rotary motors, they rotate and fit together. After the steel ring rotates several times and is fitted together, the finished steel ring is unloaded through the unloading mechanism.

[0006] The feeding mechanism includes a U-shaped component, a mounting block, and a second push rod motor. The second push rod motor is horizontally mounted below the first rotary motor. The rod of the push rod motor is equipped with a mounting block, and the U-shaped component is mounted on the mounting block.

[0007] With the above structure, the U-shaped component is pushed out by the push rod motor. Since the steel ring is larger than the support wheel, the U-shaped component can contact the hanging part below the steel ring to push it out.

[0008] A bellows is installed above the glue box.

[0009] Using the above structure, the evaporated glue is recovered through a bellows.

[0010] The U-shaped component is mounted on the mounting block using fixing bolts.

[0011] The above structure facilitates disassembly and replacement.

[0012] A stirrer is installed inside the glue tank.

[0013] With the above structure, the fluidity of the glue in the glue tank is ensured by low-speed stirring with a stirrer.

[0014] Compared with the prior art, the steel ring sleeve device of this filter bag sewing production line has the following advantages: This utility model, by setting up a continuous wheel group structure, can well complete the sleeve process from applying glue to the filter material to pasting the filter material onto the surface of the steel ring. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the internal structure of the frame in this utility model.

[0017] Figure 3 This is a schematic diagram of the feeding mechanism in this utility model.

[0018] In the diagram, 1. Frame; 2. Guide bar; 3. Conveyor wheel set one; 4. Conveyor wheel set two; 5. Rubber wheel; 6. Glue box; 7. Support wheel; 8. Pressure wheel; 9. Rotary motor one; 10. Rotary motor two; 11. Mounting component; 12. Push rod motor one; 13. U-shaped component; 14. Mounting block; 15. Push rod motor two; 16. Air box; 17. Fixing bolt; 18. Agitator. Detailed Implementation

[0019] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0020] like Figure 1-3As shown, in the steel ring feeding device of this filter bag sewing production line, a guide bar 2 is fixedly installed in the middle of the frame 1 as the feeding end. A first set of conveyor wheels 3 is installed above the guide bar 2. A second set of conveyor wheels 4 is installed horizontally behind the first set of conveyor wheels 3. A glue applicator is installed between the second set of conveyor wheels 4 and the first set of conveyor wheels 3. The glue applicator includes a rubber wheel 5 and a glue box 6. The glue box 6 is installed below the second set of conveyor wheels 4 and the first set of conveyor wheels 3. The rubber wheel 5 is installed inside the glue box 6, and the top of the rubber wheel 5 is slightly higher than the height of the guide bar 2. A pressing mechanism for pressing the filter material and the steel ring is installed behind the second conveyor wheel assembly 4. The pressing mechanism includes a support wheel 7 and a pressure wheel 8. The support wheel 7 is installed behind the second conveyor wheel assembly 4 and connected to a rotary motor 9. The bottom of the support wheel 7 is flush with the guide bar 2. The pressure wheel 8 is installed above the support wheel 7 and connected to a rotary motor 10. The rotary motor 10 is installed inside the mounting component 11. A push rod motor 12 is vertically connected to the top of the mounting component 11. The outer ring of the support wheel 7 is also provided with a feeding mechanism for unloading the filter material after the steel ring is fitted.

[0021] In this invention, the surface of the guide strip 2 needs to be polished to reduce friction on the filter material.

[0022] In this utility model, both the first conveyor wheel assembly 3 and the second conveyor wheel assembly 4 are composed of a front conveyor wheel A and a rear conveyor wheel B. The conveyor wheel A is mainly responsible for guiding, while the conveyor wheel B is responsible for pressing and positioning. Therefore, in a specific embodiment, the surface of the conveyor wheel A is provided with protruding guiding textures to increase friction, while the surface of the conveyor wheel B is smooth and has a larger width.

[0023] In this utility model, both the first conveyor wheel assembly 3 and the second conveyor wheel assembly 4 are independently connected to corresponding electronically controlled drive structures.

[0024] In this invention, the size of the support wheel 7 is much smaller than the size of the steel ring to be processed. Therefore, when the steel ring is fitted onto the support wheel 7, it is in a swingable state, which facilitates the ejection of the unloading mechanism.

[0025] The feeding mechanism includes a U-shaped part 13, a mounting block 14, and a push rod motor 15. The push rod motor 15 is horizontally mounted below the rotary motor 9. The rod of the push rod motor is mounted with the mounting block 14, and the U-shaped part 13 is mounted on the mounting block 14.

[0026] In practice, to reduce the contact between the U-shaped part 13 and the steel ring, a plastic protective pad can be installed on the surface of the U-shaped part 13.

[0027] A bellows 16 is installed above the plastic box 6.

[0028] The air box 16 in this utility model adopts an existing air suction device product.

[0029] U-shaped part 13 is mounted on mounting block 14 by fixing bolt 17.

[0030] A stirrer 18 is installed inside the glue tank 6.

[0031] The stirrer 18 in this invention is an existing product.

[0032] The working principle of this utility model is as follows: The cut filter material is introduced through the guide bar 2 and conveyed to the gluing mechanism by the first conveyor wheel group 3 for single-sided gluing. After the gluing is completed, it enters the pressing mechanism under the action of the second conveyor wheel group 4. Before the filter material enters the pressing mechanism, the steel ring to be fitted is fitted on the support wheel 7. Then, the push rod motor 12 controls the pressure wheel 8 to cooperate with the support wheel 7 to press the filter material and the steel ring together. Under the drive of the first rotary motor 9 and the second rotary motor 10, they rotate and fit together. After the steel ring rotates several times and is fitted together, the finished steel ring is unloaded by the unloading mechanism.

[0033] In this invention, the various mechanisms are connected and driven using existing technologies, and synchronous control is achieved through a control panel.

[0034] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0035] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. A steel ring feeding device for a filter bag sewing production line, comprising a frame (1), characterized in that, A guide bar (2) is fixedly installed in the middle of the frame (1) as the feeding end. A first conveyor wheel assembly (3) is installed above the guide bar (2). A second conveyor wheel assembly (4) is installed horizontally behind the first conveyor wheel assembly (3). A glue applicator is installed between the second conveyor wheel assembly (4) and the first conveyor wheel assembly (3). The glue applicator includes a glue wheel (5) and a glue box (6). The glue box (6) is installed below the second conveyor wheel assembly (4) and the first conveyor wheel assembly (3). The glue wheel (5) is installed inside the glue box (6), and the top of the glue wheel (5) is slightly higher than the height of the guide bar (2). The second conveyor wheel assembly (4) is installed behind the first conveyor wheel assembly (4). A pressing mechanism is installed to press the filter material and the steel ring together. The pressing mechanism includes a support wheel (7) and a pressure wheel (8). The support wheel (7) is installed behind the second conveyor wheel group (4) and connected to a first rotary motor (9). The bottom of the support wheel (7) is flush with the guide bar (2). The pressure wheel (8) is installed above the support wheel (7) and connected to a second rotary motor (10). The second rotary motor (10) is installed inside the mounting component (11). The top of the mounting component (11) is vertically connected to a first push rod motor (12). The outer ring of the support wheel (7) is also provided with a feeding mechanism for feeding the filter material after the steel ring is fitted.

2. The steel ring feeding device for a filter bag sewing production line according to claim 1, characterized in that, The feeding mechanism includes a U-shaped part (13), a mounting block (14) and a push rod motor (15). The push rod motor (15) is horizontally mounted below the rotary motor (9). The rod of the push rod motor is mounted with the mounting block (14), and the U-shaped part (13) is mounted on the mounting block (14).

3. The steel ring feeding device for a filter bag sewing production line according to claim 1, characterized in that, A bellows (16) is installed above the glue box (6).

4. The steel ring feeding device for a filter bag sewing production line according to claim 2, characterized in that, The U-shaped part (13) is mounted on the mounting block (14) by fixing bolts (17).

5. The steel ring feeding device for a filter bag sewing production line according to claim 1, characterized in that, A stirrer (18) is installed inside the glue box (6).