Rapid wall building equipment

By designing an automated clamping and feeding mechanism, combined with electric guide rails and infrared sensors, the automatic conveying and clamping of bricks was achieved, solving the problems of increased labor costs and low efficiency caused by manual feeding in existing technologies, and improving masonry efficiency.

CN224244457UActive Publication Date: 2026-05-15SHANDONG CHENGGUI ENGINEERING TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG CHENGGUI ENGINEERING TECHNOLOGY CO LTD
Filing Date
2025-06-04
Publication Date
2026-05-15

AI Technical Summary

Technical Problem

Existing building wall masonry equipment requires manual material loading, which increases labor costs and is inefficient.

Method used

A rapid bricklaying device was designed, comprising a clamping mechanism, an adjusting mechanism, a feeding mechanism, and a conveying mechanism. The device automatically detects the position of bricks using an infrared beam sensor, automatically feeds bricks using an electric push rod and a motor, and adjusts the position of the clamping mechanism using an electric guide rail to achieve automatic conveying and clamping of bricks.

Benefits of technology

No manual material loading is required, reducing labor costs and improving wall construction efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224244457U_ABST
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Abstract

The utility model relates to the technical field of building devices, and discloses rapid wall building equipment which comprises a device base and further comprises a clamping mechanism, an adjusting mechanism, a feeding mechanism and a conveying mechanism, the conveying mechanism is arranged at the top of the device base, and the adjusting mechanism and the feeding mechanism are arranged at the top of the device base and located above the conveying mechanism. The adjusting mechanism is located in front of the feeding mechanism, the clamping mechanism is installed on the adjusting mechanism, whether bricks near the second baffles exist or not can be detected through an infrared correlation sensor, and once the bricks in a to-be-clamped area are clamped away, the telescopic end of an electric push rod can contract inwards, so that the two first baffles are stored in a storage box. At the moment, the bricks in the material storage box enter the conveying mechanism through the material guide frame, and then the bricks are placed in the to-be-clamped area of the clamping mechanism through the conveying mechanism. According to the building device, manual feeding is not needed, the labor cost is reduced, and the wall building efficiency is greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of masonry equipment technology, and more specifically to a rapid wall-building device. Background Technology

[0002] Masonry walls are walls constructed from bricks or blocks. They are one of the main building components, serving both enclosure and load-bearing functions. Brick walls are composed of two materials: bricks and mortar. The mortar binds the bricks together to form the wall or blocks. Wall construction is crucial for buildings, providing numerous benefits such as structural support, thermal and sound insulation, safety protection, and aesthetic enhancement.

[0003] While existing bricklaying equipment can move bricks to the work area, workers must first place the bricks in the clamping area before the clamping mechanism can clamp and move them. Although this reduces the number of steps workers need to take to place the bricks, manual loading still increases labor costs and is inefficient. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a rapid wall-building device to solve the above problems.

[0005] This utility model provides the following technical solution:

[0006] A rapid wall-building device includes a device base, a clamping mechanism, an adjusting mechanism, a feeding mechanism, and a conveying mechanism. The conveying mechanism is located on top of the device base. The adjusting mechanism and the feeding mechanism are located on top of the device base and above the conveying mechanism. The adjusting mechanism is located in front of the feeding mechanism. The clamping mechanism is mounted on the adjusting mechanism.

[0007] Furthermore, the adjustment mechanism includes a support frame. The support frame is fixedly installed on the top of the device base. An electric guide rail is fixedly installed on the side of the support frame. A moving part seat is provided on the outer side of the electric guide rail. An electric guide rail is fixedly installed on the side of the moving part seat. A moving part seat is provided on the outer side of the electric guide rail. A mounting frame is fixedly installed on the side of the moving part seat. An electric guide rail is fixedly installed on the bottom of the mounting frame. A moving part seat is provided on the outer side of the electric guide rail. The clamping mechanism is fixedly installed on the bottom of the moving part seat.

[0008] Furthermore, the clamping mechanism includes a clamping frame, a clamping frame is fixedly installed on the top of the moving base three, a motor one is fixedly installed on the side of the clamping frame, a threaded rod is fixedly installed on the output shaft of the motor one, a clamping plate is slidably installed inside the clamping frame, two clamping plates are arranged side by side, the threads at both ends of the threaded rod have opposite directions, and the two ends of the threaded rod are respectively threadedly connected to the two clamping plates.

[0009] Furthermore, a limiting rod is fixedly installed inside the clamping frame, and the two clamping plates are slidably connected to the limiting rod.

[0010] Furthermore, the conveying mechanism includes a fixed frame, a fixed frame is fixedly installed on the top of the device base, a second motor is fixedly installed on the side of the fixed frame, a roller is fixedly installed on the output shaft of the second motor, a conveyor belt is installed on the surface of the roller, and a second baffle is fixedly installed on the inner side of the fixed frame.

[0011] Furthermore, the feeding mechanism includes a storage box, which is fixedly installed on the top of the device base and above the fixed frame. A feed hopper is fixedly installed on the top of the storage box. An electric push rod is provided inside the storage box. A movable plate is fixedly installed on the telescopic end of the electric push rod. A baffle is fixedly installed on the side of the movable plate away from the electric push rod. A guide frame is fixedly installed at the bottom of the storage box.

[0012] Furthermore, an infrared beam sensor is provided on the inner side of the fixing frame and above the conveyor belt, and the infrared beam sensor is electrically connected to the electric push rod and the motor.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] By using a combination of a feeding mechanism and a conveying mechanism, this bricklaying device can automatically complete the brick feeding process. An infrared beam sensor detects the presence of bricks near the second baffle. Once a brick in the clamping area is removed, the telescopic end of the electric push rod retracts inward, causing both baffles to retract into the storage bin. At this point, the bricks in the storage bin enter the conveying mechanism via a guide frame, and the conveying mechanism places the bricks into the clamping area of ​​the clamping mechanism. This bricklaying device eliminates the need for manual feeding, reducing labor costs and significantly improving wall construction efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a partial structural diagram of the present invention. Figure 1 (Regulating mechanism);

[0017] Figure 3 This is a partial structural diagram of the present invention. Figure 2 (Cut view of the clamping frame);

[0018] Figure 4 This is a partial structural diagram of the present invention. Figure 3 (Conveying mechanism);

[0019] Figure 5 This is a partial structural diagram of the present invention. Figure 4 (Sectional view of the mounting bracket);

[0020] Figure 6 This is a partial structural diagram of the present invention. Figure 5 (Feeding mechanism);

[0021] Figure 7 This is a partial structural diagram of the present invention. Figure 6 (Sectional view of the storage bin).

[0022] The attached diagram is labeled as follows: 1. Device base; 2. Clamping mechanism; 201. Clamping frame; 202. Threaded rod; 203. Limiting rod; 204. Motor 1; 205. Clamping plate; 3. Adjustment mechanism; 301. Support frame; 302. Electric guide rail 1; 303. Moving seat 1; 304. Electric guide rail 2; 305. Moving seat 2; 306. Mounting frame; 307. Electric guide rail 3; 308. Moving seat 3; 4. Feeding mechanism; 401. Storage box; 402. Feed hopper; 403. Electric push rod; 404. Movable plate; 405. Baffle 1; 406. Guide frame; 407. Infrared beam sensor; 5. Conveying mechanism; 501. Fixed frame; 502. Motor 2; 503. Roller; 504. Conveyor belt; 505. Baffle 2. Detailed Implementation

[0023] The present invention will be further described below with reference to specific embodiments. However, those skilled in the art should understand that the detailed description given here with reference to the accompanying drawings is for better explanation. The structure of the present invention may exceed the limited embodiments described herein. Some equivalent alternatives or common means will not be described in detail here, but they still fall within the protection scope of this application.

[0024] Figures 1-7 This is the preferred embodiment of the present invention, as described below with reference to the accompanying drawings. Figures 1-7 The present invention will be further described below.

[0025] A rapid wall-building device includes a device base 1, a clamping mechanism 2, an adjusting mechanism 3, a feeding mechanism 4, and a conveying mechanism 5. The conveying mechanism 5 is located on the top of the device base 1. The adjusting mechanism 3 and the feeding mechanism 4 are located on the top of the device base 1 and above the conveying mechanism 5. The adjusting mechanism 3 is located in front of the feeding mechanism 4. The clamping mechanism 2 is mounted on the adjusting mechanism 3.

[0026] Specifically, the adjustment mechanism 3 includes a support frame 301. The support frame 301 is fixedly installed on the top of the device base 1. An electric guide rail 302 is fixedly installed on the side of the support frame 301. A moving seat 303 is provided on the outer side of the electric guide rail 302. An electric guide rail 304 is fixedly installed on the side of the moving seat 303. A moving seat 305 is provided on the outer side of the electric guide rail 304. A mounting bracket 306 is fixedly installed on the side of the moving seat 305. An electric guide rail 307 is fixedly installed at the bottom of the mounting bracket 306. A moving seat 308 is provided on the outer side of the electric guide rail 307. A clamping mechanism 2 is fixedly installed at the bottom of the moving seat 308.

[0027] In this embodiment, the position of the moving base 303 can be adjusted by driving the electric guide rail 302, thereby allowing the clamping mechanism 2 to move left and right; the position of the moving base 305 can be adjusted by driving the electric guide rail 304, thereby allowing the clamping mechanism 2 to move up and down; the position of the moving base 308 can be adjusted by driving the electric guide rail 307, thereby allowing the clamping mechanism 2 to move back and forth; by using the electric guide rails 302, 304, and 307 together, the position of the clamping mechanism 2 can be freely adjusted so that the brick can be moved to a suitable position.

[0028] Specifically, the clamping mechanism 2 includes a clamping frame 201. The clamping frame 201 is fixedly installed on the top of the moving base 308. The motor 204 is fixedly installed on the side of the clamping frame 201. The output shaft of the motor 204 is fixedly installed with a threaded rod 202. The clamping frame 201 has two slidably installed clamping plates 205 inside. The two clamping plates 205 are arranged side by side. The threads at both ends of the threaded rod 202 are opposite in direction. The two ends of the threaded rod 202 are threadedly connected to the two clamping plates 205 respectively.

[0029] In this embodiment, the drive motor 204 can drive the threaded rod 202 to rotate, thereby causing the two clamping plates 205 to move inward or outward simultaneously, so as to clamp bricks of different sizes.

[0030] Specifically, a limiting rod 203 is fixedly installed inside the clamping frame 201, and the two clamping plates 205 are slidably connected to the limiting rod 203.

[0031] In this embodiment, the clamping plate 205 can slide on the surface of the limiting rod 203 during the movement process, which can play a limiting role.

[0032] Specifically, the conveying mechanism 5 includes a fixed frame 501. The fixed frame 501 is fixedly installed on the top of the device base 1. A second motor 502 is fixedly installed on the side of the fixed frame 501. A roller 503 is fixedly installed on the output shaft of the second motor 502. A conveyor belt 504 is installed on the surface of the roller 503. A second baffle 505 is fixedly installed on the inner side of the fixed frame 501. The second baffle 505 is located on the front side of the fixed frame 501 and is in the clamping area of ​​the clamping mechanism 2.

[0033] In this embodiment, the second drive motor 502 can drive the roller 503 to rotate, thereby driving the conveyor belt 504 to rotate together, so that the bricks on the conveyor belt 504 can move. Moreover, the second baffle 505 can block the bricks on the conveyor belt 504, so that the bricks on the conveyor belt 504 remain in the clamping area of ​​the clamping mechanism 2.

[0034] Specifically, the feeding mechanism 4 includes a storage box 401. The storage box 401 is fixedly installed on the top of the device base 1 and above the fixed frame 501. A feed hopper 402 is fixedly installed on the top of the storage box 401. An electric push rod 403 is provided inside the storage box 401. A movable plate 404 is fixedly installed on the telescopic end of the electric push rod 403. A baffle 405 is fixedly installed on the side of the movable plate 404 away from the electric push rod 403. A guide frame 406 is fixedly installed at the bottom of the storage box 401.

[0035] In this embodiment, by driving the telescopic end of the electric push rod 403 to move inward and outward, the movable plate 404 and the baffle 405 can move left and right; when the two baffles 405 are below the brick, they can block the brick; when the two baffles 405 are retracted into the storage box 401, the brick can fall into the conveying mechanism 5.

[0036] Specifically, an infrared beam sensor 407 is installed on the inner side of the fixed frame 501 and above the conveyor belt 504. The infrared beam sensor 407 is electrically connected to the electric push rod 403 and the motor 502.

[0037] In this embodiment, the infrared beam sensor 407 can detect whether there are bricks near the second baffle 505. Once the bricks in the clamping area are clamped away, the electric push rod 403 will be driven to retract inward and the second motor 502 will be driven to rotate.

[0038] A PLC controller is installed on the side of the storage bin 401. Motor 204, electric guide rail 302, electric guide rail 304, electric guide rail 307, electric push rod 403, infrared beam sensor 407, and motor 502 are all electrically connected to the PLC controller and an external power supply. The PLC controller can control the switching on and off of motor 204, electric guide rail 302, electric guide rail 304, electric guide rail 307, electric push rod 403, infrared beam sensor 407, and motor 502 respectively.

[0039] The working principle and usage process of this utility model are as follows: During use, the clamping mechanism 2 can be moved to the clamping area by adjusting the mechanism 3. Then, the drive motor 204 drives the threaded rod 202 to rotate, causing the two clamping plates 205 to move inward simultaneously to clamp the brick. Next, the electric guide rails 302, 304, and 307 are driven to move the brick clamped by the clamping mechanism 2 to a suitable position, thus enabling wall construction. When the infrared beam sensor 407 detects… Once a brick in the clamping area is clamped away, the telescopic end of the electric push rod 403 moves inward, causing the two baffles 405 to retract into the storage box 401. This allows the brick to fall into the conveyor mechanism 5. Simultaneously, the drive motor 502 rotates the roller 503, which in turn rotates the conveyor belt 504, causing the bricks on the conveyor belt 504 to move. The baffles 505 can block the bricks on the conveyor belt 504, keeping them in the clamping area of ​​the clamping mechanism 2. The masonry device of this application does not require manual feeding, which not only reduces labor costs but also greatly improves the efficiency of wall construction.

[0040] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from its technical solution shall still fall within the protection scope of this utility model.

Claims

1. A rapid bricklaying device, comprising a device base (1), characterized in that: It also includes a clamping mechanism (2), an adjusting mechanism (3), a feeding mechanism (4) and a conveying mechanism (5). The conveying mechanism (5) is located on the top of the device base (1). The adjusting mechanism (3) and the feeding mechanism (4) are located on the top of the device base (1) and above the conveying mechanism (5). The adjusting mechanism (3) is located in front of the feeding mechanism (4). The clamping mechanism (2) is mounted on the adjusting mechanism (3).

2. The rapid bricklaying equipment according to claim 1, characterized in that: The adjustment mechanism (3) includes a support frame (301). The support frame (301) is fixedly installed on the top of the device base (1). An electric guide rail (302) is fixedly installed on the side of the support frame (301). A moving seat (303) is provided on the outside of the electric guide rail (302). An electric guide rail (304) is fixedly installed on the side of the moving seat (303). A moving seat (305) is provided on the outside of the electric guide rail (304). A mounting frame (306) is fixedly installed on the side of the moving seat (305). An electric guide rail (307) is fixedly installed on the bottom of the mounting frame (306). A moving seat (308) is provided on the outside of the electric guide rail (307). The clamping mechanism (2) is fixedly installed on the bottom of the moving seat (308).

3. The rapid bricklaying equipment according to claim 2, characterized in that: The clamping mechanism (2) includes a clamping frame (201). The clamping frame (201) is fixedly installed on the top of the moving base three (308). The first motor (204) is fixedly installed on the side of the clamping frame (201). The output shaft of the first motor (204) is fixedly installed with a threaded rod (202). The clamping frame (201) is slidably installed with a clamping plate (205). Two clamping plates (205) are arranged side by side. The threads at both ends of the threaded rod (202) are opposite in direction. The two ends of the threaded rod (202) are threadedly connected to the two clamping plates (205) respectively.

4. The rapid bricklaying equipment according to claim 3, characterized in that: The clamping frame (201) is internally fixedly installed with a limiting rod (203), and the two clamping plates (205) are slidably connected to the limiting rod (203).

5. The rapid bricklaying equipment according to claim 1, characterized in that: The conveying mechanism (5) includes a fixed frame (501). The fixed frame (501) is fixedly installed on the top of the device base (1). The second motor (502) is fixedly installed on the side of the fixed frame (501). The output shaft of the second motor (502) is fixedly installed with a roller (503). The surface of the roller (503) is equipped with a conveyor belt (504). The inner side of the fixed frame (501) is fixedly installed with a baffle (505).

6. The rapid bricklaying equipment according to claim 5, characterized in that: The feeding mechanism (4) includes a storage box (401). The storage box (401) is fixedly installed on the top of the device base (1) and above the fixed frame (501). A feed hopper (402) is fixedly installed on the top of the storage box (401). An electric push rod (403) is provided inside the storage box (401). A movable plate (404) is fixedly installed on the telescopic end of the electric push rod (403). A baffle (405) is fixedly installed on the side of the movable plate (404) away from the electric push rod (403). A guide frame (406) is fixedly installed on the bottom of the storage box (401).

7. A rapid bricklaying device according to claim 6, characterized in that: An infrared beam sensor (407) is provided on the inner side of the fixed frame (501) and above the conveyor belt (504). The infrared beam sensor (407) is electrically connected to the electric push rod (403) and the second motor (502).