Hardware part dead-corner-free energy-saving cooling structure

Abstract

The utility model provides a hardware part dead-corner-free energy-saving cooling structure, and relates to the field of hardware part machining, the hardware part dead-corner-free energy-saving cooling structure comprises a main machine, a table top is arranged on the main machine, a conveying rail is arranged on the table top, a pushing assembly is installed and connected on the table top, and a cooling channel is installed and connected at one end of the conveying rail. A transverse spraying piece is arranged above the cooling channel, and a plurality of nozzles are formed in the transverse spraying piece. By means of the collaborative design of the transversely-arranged spraying piece and the obliquely-arranged baffles, dead-corner-free cooling of hardware parts is achieved, the moving distance of the hardware parts is further prolonged through the obliquely-arranged baffles arranged on the cooling channel in a staggered mode, the parts are continuously turned over to adjust the posture in the rolling process, and the cooling effect is improved. The situation of uneven cooling possibly occurring in a traditional cooling mode is avoided; the unique arch-shaped inner wall jacking design of the dehydration cage is matched with the motor to drive the dehydration cage to rotate at a high speed, cooling liquid on the surface of the hardware part is thrown away through centrifugal force, and the whole process is quite efficient.

Description

Technical Field

[0001] This utility model relates to the field of hardware parts processing, and in particular to a hardware parts energy-saving cooling structure with no dead angle. Background Technology

[0002] In the processing and production of hardware parts, the cooling process is a crucial step, and its effectiveness directly affects the quality and production efficiency of the hardware parts.

[0003] In current processing of hardware parts, direct cooling via water spray is often used to ensure rapid cooling. However, direct spraying during the conveying and descent process often fails to achieve comprehensive, thorough cooling of the hardware parts. Some areas of the hardware parts may not fully contact the coolant, resulting in uneven cooling. This uneven cooling not only affects the performance and quality of the hardware parts but may also lead to deformation and cracking during subsequent use, reducing product yield and lifespan. Furthermore, after cooling, the hardware parts require a long period of rest to dry, resulting in low processing efficiency.

[0004] Therefore, it is necessary to provide a new energy-saving cooling structure for hardware parts with no dead angles to solve the above-mentioned technical problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a hardware parts energy-saving cooling structure with no dead angle.

[0006] This utility model provides a dead-angle-free energy-saving cooling structure for hardware parts, comprising: a main unit, a table on the main unit, a conveyor rail on the table, a pushing component installed on the table, a cooling channel installed at one end of the conveyor rail, a horizontal spray nozzle above the cooling channel, and multiple nozzles on the horizontal spray nozzle; an automatic de-drying mechanism, comprising a bottom annular shell, a mounting base at the lower end of the main unit, the bottom annular shell being fixedly connected to the mounting base, a dehydration cage inside the bottom annular shell, a limiting ring outside the dehydration cage, a support frame fixedly connected to the limiting ring, the support frame being fixedly connected to the inner wall of the bottom annular shell, and a control component between the dehydration cage and the mounting base.

[0007] Preferably, the dehydration cage is composed of a cage body and a partition net, the lower inner wall of the cage body is arched and raised, and the dehydration cage is rotatably connected to a limiting ring.

[0008] Preferably, the control component includes a main shaft, the upper end of which is fixedly connected to the lower end of the dehydration cage, the main shaft being rotatably connected to the middle shell wall of the bottom annular shell, the mounting base having a cavity, a connecting shaft being rotatably connected to the other end of the cavity wall, sprockets being fixedly connected to both the connecting shaft and the main shaft, a chain being installed between the two sprockets, a motor being installed and connected to one end of the mounting base, and the output end of the motor being fixedly connected to the connecting shaft.

[0009] Preferably, a central cylinder is fixedly connected at the middle position of the bottom annular shell, and the main shaft is located inside the central cylinder.

[0010] Preferably, the inner wall of the limiting ring is provided with multiple mounting grooves, and each of the multiple mounting grooves is connected to a stop wheel. The multiple stop wheels are arranged in a ring at equal intervals, and each of the multiple stop wheels abuts against the side wall of the cage.

[0011] Preferably, the cooling channel is provided with multiple inclined baffles, which are arranged in a staggered manner, and each of the multiple inclined baffles is provided with multiple through holes.

[0012] Compared with related technologies, the energy-saving cooling structure for hardware parts without dead angles provided by this utility model has the following beneficial effects:

[0013] This utility model achieves seamless cooling of hardware parts through the coordinated design of horizontal spray nozzles and inclined baffles. The staggered inclined baffles on the cooling channel further extend the moving distance of the hardware parts, allowing the parts to continuously rotate and adjust their posture during the rolling process. This avoids the uneven cooling that may occur in traditional cooling methods, ensuring that all parts of the hardware parts can fully contact the coolant, effectively improving the cooling quality and guaranteeing the performance and quality of the hardware parts.

[0014] 2. This utility model utilizes the unique arched inner wall design of the dehydration cage to ensure that parts accurately fall onto the lower ring wall of the cage, preparing them for subsequent dehydration. The motor drives the dehydration cage to rotate at high speed, using centrifugal force to throw off the coolant from the surface of the hardware parts. The entire process is highly efficient. At the same time, the retaining rollers on the inner wall of the limiting ring ensure the stable rotation of the dehydration cage. This automatic dehydration method not only improves production efficiency but also reduces labor costs and energy consumption. Attached Figure Description

[0015] Figure 1 A schematic diagram of a preferred embodiment of this utility model;

[0016] Figure 2 for Figure 1 The diagram shows the structure of the automatic de-drying mechanism.

[0017] Figure 3 for Figure 2 The diagram shows the structure at point A.

[0018] The following are the labels in the diagram: 1. Main unit; 11. Conveyor rail; 2. Pushing assembly; 3. Cooling channel; 31. Horizontal spray nozzle; 4. Bottom annular shell; 41. Dehydration cage; 42. Limiting ring; 43. Stand; 5. Main shaft; 51. Connecting shaft; 52. Sprocket; 53. Chain; 54. Motor; 6. Central cylinder; 7. Abutment wheel; 8. Inclined baffle. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Please refer to the following: Figures 1 to 3 A dead-angle-free energy-saving cooling structure for hardware parts includes: a main unit 1, a table on the main unit 1, a conveyor rail 11 on the table, a pushing component 2 installed and connected on the table, a cooling channel 3 installed and connected to one end of the conveyor rail 11, a horizontal spray component 31 above the cooling channel 3, and multiple nozzles on the horizontal spray component 31; an automatic de-drying mechanism, including a bottom annular shell 4, a mounting base at the lower end of the main unit 1, the bottom annular shell 4 being fixedly connected to the mounting base, a dehydration cage 41 inside the bottom annular shell 4, a limiting ring 42 outside the dehydration cage 41, a stand 43 fixedly connected to the limiting ring 42, the stand 43 being fixedly connected to the inner wall of the bottom annular shell 4, and a control component between the dehydration cage 41 and the mounting base.

[0021] In the specific implementation process, such as Figure 1 and Figure 2 As shown, the dehydration cage 41 is composed of a cage body and a partition net. The lower inner wall of the cage body is arched and raised. The dehydration cage 41 is rotatably connected to the limiting ring 42.

[0022] It should be noted that this dehydration cage 41 structure, which consists of a cage body and a partition net, not only ensures that the hardware parts can rotate fully inside the cage for dehydration, but also prevents the parts from falling out when rotating at high speed.

[0023] The arched design on the lower inner wall of the cage allows the cooled metal parts to fall naturally onto the lower ring wall of the cage when they enter the dehydration cage 41, facilitating the subsequent dehydration process.

[0024] The dehydration cage 41 is rotatably connected to the limiting ring 42, ensuring that the dehydration cage 41 can rotate flexibly and stably, providing a foundation for efficient dehydration.

[0025] refer to Figure 1 and Figure 2As shown, the control assembly includes a main shaft 5, the upper end of which is fixedly connected to the lower end of the dehydration cage 41. The main shaft 5 is rotatably connected to the middle shell wall of the bottom annular shell 4. A cavity is provided in the mounting base, and a connecting shaft 51 is rotatably connected to the cavity wall at the other end of the cavity. A sprocket 52 is fixedly connected to both the connecting shaft 51 and the main shaft 5. A chain 53 is installed and connected between the two sprockets 52. A motor 54 is installed and connected to one end of the mounting base, and the output end of the motor 54 is fixedly connected to the connecting shaft 51.

[0026] It should be noted that the output end of the motor 54 drives the connecting shaft 51 to rotate, and through the transmission of the sprocket 52 and the chain 53, the power is transmitted to the main shaft 5, which in turn drives the dewatering cage 41 to rotate, ensuring that the dewatering cage 41 rotates at the predetermined speed and direction, and achieving stable dewatering operation.

[0027] refer to Figure 1 and Figure 2 As shown, a central cylinder 6 is fixedly connected to the middle position of the bottom annular shell 4, and the main shaft 5 is located inside the central cylinder 6.

[0028] It should be noted that the central cylinder 6 serves to protect and support the spindle 5. The central cylinder 6 can prevent cooling water from contacting the spindle 5, reduce interference from external factors on the spindle 5, ensure the rotational stability of the spindle 5, and extend its service life.

[0029] refer to Figure 2 and Figure 3 As shown, the inner wall of the limiting ring 42 is provided with multiple mounting grooves, and each mounting groove is connected to a stop wheel 7. The multiple stop wheels 7 are arranged in a ring at equal intervals, and each of the multiple stop wheels 7 abuts against the side wall of the cage.

[0030] It should be noted that the multiple abutment rollers 7 arranged in an equidistant ring on the inner wall of the limiting ring 42 abut against the side wall of the cage, which can limit and support the dewatering cage 41. When the dewatering cage 41 rotates, the abutment rollers 7 can reduce the friction between the cage and the limiting ring 42, ensure the stability of the rotation center of the dewatering cage 41, avoid shaking and deviation, and improve the dewatering effect and the operational stability of the equipment.

[0031] refer to Figure 1 As shown, the cooling channel 3 is provided with multiple inclined baffles 8, which are arranged in a staggered manner, and each of the multiple inclined baffles 8 is provided with multiple through holes.

[0032] It should be noted that the staggered arrangement of the inclined baffles 8 on the cooling channel 3 extends the movement distance of the hardware parts in the cooling channel 3, causing the parts to continuously flip and adjust their posture during the rolling process.

[0033] The through holes on the inclined baffle 8 allow the coolant to be sprayed more evenly onto the hardware parts, providing comprehensive cooling and effectively avoiding uneven cooling, thus improving the cooling quality.

[0034] The working principle of the energy-saving cooling structure for hardware parts without dead angles provided by this utility model is as follows: When the equipment is turned on, the pushing component 2 will start working, pushing the processed hardware parts forward along the conveyor rail 11, so that the hardware parts enter the cooling channel 3 in an orderly manner from the conveyor rail 11. The horizontal spray component 31 above the cooling channel 3 will play its role. Multiple nozzles on the horizontal spray component 31 can spray coolant onto the hardware parts below, thereby achieving cooling of the hardware parts. Multiple staggered inclined baffles 8 are set on the cooling channel 3, which can further extend the moving distance of the hardware parts and make them continuously rotate and adjust their posture while rolling, so that they can be cooled in all directions without dead angles, avoiding uneven cooling.

[0035] After cooling, the hardware parts enter the dehydration cage 41. The lower inner wall of the cage is arched, allowing the parts to fall onto the lower ring wall of the cage. The control motor 54 starts, and its output drives the connecting shaft 51 to rotate. The sprocket 52 on the connecting shaft 51 drives the sprocket 52 on the main shaft 5 to rotate via the chain 53, which in turn drives the main shaft 5 to rotate the dehydration cage 41. Multiple abutment rollers 7, which are equidistantly arranged in a ring on the inner wall of the limiting ring 42, abut against the side wall of the cage, so that the dehydration cage 41 rotates stably. Under the centrifugal force generated by the high-speed rotation of the dehydration cage 41, the coolant on the surface of the hardware parts is thrown out and separated from the dehydration cage 41, achieving automatic dehydration.

[0036] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A dead-angle-free energy-saving cooling structure for hardware parts, characterized in that, include: The host (1) has a table on it, a conveyor rail (11) on it, a pusher (2) on it, a cooling channel (3) on one end of the conveyor rail (11), a horizontal spray nozzle (31) on the upper part of the cooling channel (3), and multiple nozzles on the horizontal spray nozzle (31). An automatic de-drying mechanism is provided, comprising a bottom annular shell (4), a mounting base at the lower end of the main unit (1), the bottom annular shell (4) being fixedly connected to the mounting base, a dehydration cage (41) being provided in the bottom annular shell (4), a limiting ring (42) being provided on the outside of the dehydration cage (41), a stand (43) being fixedly connected on the limiting ring (42), the stand (43) being fixedly connected to the inner wall of the bottom annular shell (4), and a control component being provided between the dehydration cage (41) and the mounting base.

2. The energy-saving cooling structure for hardware parts without dead angles according to claim 1, characterized in that, The dehydration cage (41) is composed of a cage body and a partition net. The lower inner wall of the cage body is arched and raised. The dehydration cage (41) is rotatably connected to the limiting ring (42).

3. The energy-saving cooling structure for hardware parts without dead angles according to claim 1, characterized in that, The control component includes a main shaft (5), the upper end of which is fixedly connected to the lower end of the dehydration cage (41). The main shaft (5) is rotatably connected to the middle shell wall of the bottom annular shell (4). The mounting base has a cavity, and a connecting shaft (51) is rotatably connected to the cavity wall at the other end of the cavity. Both the connecting shaft (51) and the main shaft (5) are fixedly connected to sprockets (52). A chain (53) is installed between the two sprockets (52). A motor (54) is installed and connected to one end of the mounting base. The output end of the motor (54) is fixedly connected to the connecting shaft (51).

4. The energy-saving cooling structure for hardware parts without dead angles according to claim 3, characterized in that, A central cylinder (6) is fixedly connected to the middle of the bottom annular shell (4), and the main shaft (5) is located inside the central cylinder (6).

5. The energy-saving cooling structure for hardware parts without dead angles according to claim 1, characterized in that, The inner wall of the limiting ring (42) is provided with multiple mounting grooves, and each of the multiple mounting grooves is connected to a stop wheel (7). The multiple stop wheels (7) are arranged in a ring at equal intervals, and each of the multiple stop wheels (7) abuts against the side wall of the cage.

6. The energy-saving cooling structure for hardware parts without dead angles according to claim 1, characterized in that, The cooling channel (3) is provided with multiple inclined baffles (8), which are arranged in a staggered manner, and each of the multiple inclined baffles (8) is provided with multiple through holes.

Images