Intelligent detection device for duct piece production data management module
The glass cover and sealed box assembly driven by the lifting component solves the problem of contamination of industrial cameras in complex environments, achieving efficient cleaning and protection, and improving image acquisition quality and detection accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU YINXU TUNNEL MASCH CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-05-15
AI Technical Summary
In existing technologies, the lenses of industrial cameras are easily obstructed by dust, liquids, and particles in the complex environment of the tube sheet production workshop, resulting in poor image acquisition quality and affecting detection accuracy.
An intelligent detection device comprising a lifting assembly, a glass cover assembly, and a sealing box assembly is designed. The lifting assembly drives the glass cover assembly and the sealing box assembly to open and close. The glass cover assembly has an automatic cleaning function to prevent lens contamination, and the sealing box assembly provides protection when not in operation.
It effectively avoids lens contamination, ensures image acquisition quality, reduces costs, and improves detection accuracy.
Smart Images
Figure CN224247598U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of segment production data management, and specifically refers to an intelligent detection device for segment production data management modules. Background Technology
[0002] With social development and progress, urban underground space engineering has also developed rapidly. Tunnel segments for subway and tunnel construction sites are constantly being produced and supplied. The quality of precast tunnel segments is related to the quality of subway and tunnel projects and their subsequent operational safety. In the production process of precast tunnel segments, it is crucial to test and count the burial depth and shape of the precast segments. As tunnel construction operations vary greatly depending on the tunnel depth, the burial depth of the precast tunnel segments to be laid also varies greatly.
[0003] Existing technology 202223049934.3 discloses an intelligent detection device for a segment production data management module. Although it can detect segment data through an industrial camera and an RFID fixed reader, the environment in the segment production workshop is relatively complex. As a result, the lens of the industrial camera is often covered and blocked by dust, liquid, particles, etc., which affects the quality of the images acquired by the industrial camera, making it impossible to obtain accurate and high-definition images, and thus affecting the normal use of the industrial camera. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an intelligent detection device for a segment production data management module.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is: an intelligent detection device for a segment production data management module, comprising a gantry support frame, a lifting assembly disposed in the middle of the top surface of the gantry support frame, an industrial camera disposed on the drive end of the lifting assembly for detecting segments, a glass cover assembly with an automatic cleaning function disposed on the drive end of the lifting assembly for covering the lens of the industrial camera, and a sealing box assembly slidably disposed on the gantry support frame with its drive ends located on both sides of the industrial camera for covering the industrial camera; the drive end of the lifting assembly is hinged to the sealing box assembly; the drive end of the lifting assembly can drive the sealing box assembly to open and close simultaneously with lifting.
[0006] Preferably, the lifting assembly includes a lifting motor mounted on the gantry support frame, a mounting plate mounted on the drive end of the lifting motor, two fixing plates mounted on both sides of the bottom surface of the mounting plate to fix the industrial camera in the middle, and two guide rods mounted on both sides of the lifting motor, with one end of each rod penetrating through the gantry support frame and connecting to the mounting plate.
[0007] Preferably, the glass cover assembly includes a connecting plate disposed on the bottom surface of the two fixed plates, a high-definition glass with an arc shape disposed in the middle of the two plates for covering the industrial camera lens, and a cleaning component disposed on the bottom surface of the connecting plate for cleaning the high-definition glass.
[0008] Preferably, the cleaning assembly includes an arc-shaped cleaning brush that is fitted onto the high-definition glass for cleaning dust and impurities on the surface of the high-definition glass, and a rotary motor that is mounted on the bottom surface of the connecting plate at the middle of one side of the high-definition glass via a connector, with its output end connected to one end of the cleaning brush to drive the cleaning brush to rotate left and right along the arc of the high-definition glass.
[0009] Preferably, the sealing box assembly includes a slide groove on the top surface of the gantry support frame, two sealing boxes with one end slidably disposed in the slide groove and located on both sides of the industrial camera, multiple drive wheels respectively disposed on both sides of the two sealing boxes located in the slide groove, two limiting grooves correspondingly disposed on the inner wall of the slide groove for sliding of the multiple drive wheels, two connecting rods respectively disposed in the lower part of the two sealing boxes, and four docking plates with one end hinged to the mounting plate on both sides of the two sealing boxes and the other end hinged to the two connecting rods respectively.
[0010] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:
[0011] This invention effectively prevents industrial camera lenses from being affected by dust and impurities by setting up an automatically cleanable glass cover assembly. The sealed box assembly can provide sealing protection when the industrial camera is not in operation, preventing it from being exposed to dust and impurities. Furthermore, the sealing box assembly is opened and closed by lifting the lifting end of the lifting component, eliminating the need for additional drive components and reducing costs. Attached Figure Description
[0012] The technical solution of this utility model will be further described below with reference to the accompanying drawings:
[0013] Appendix Figure 1 This is a cross-sectional structural diagram of the sealed box assembly of the intelligent detection device for the segment production data management module of the present invention in the open state.
[0014] Appendix Figure 2 This is a schematic cross-sectional view of the sealed box assembly of the intelligent detection device for the segment production data management module of the present invention in its closed state.
[0015] Appendix Figure 3 This is a schematic diagram of the end face cross-sectional structure of the intelligent detection device for the segment production data management module of this utility model.
[0016] The components include: 1. Gantry support frame; 2. Lifting assembly; 21. Lifting motor; 22. Mounting plate; 23. Fixing plate; 24. Guide rod; 3. Industrial camera; 4. Glass cover assembly; 41. Connecting plate; 42. High-definition glass; 43. Cleaning assembly; 431. Cleaning brush; 432. Rotary motor; 5. Sealing box assembly; 51. Slide groove; 52. Sealing box; 53. Drive wheel; 54. Limit groove; 55. Connecting rod; 56. Docking plate. Detailed Implementation
[0017] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0018] Appendix Figure 1-3The intelligent detection device for the segment production data management module of this utility model includes a gantry support frame 1, a lifting assembly 2 disposed in the middle of the top surface of the gantry support frame 1, an industrial camera 3 disposed on the drive end of the lifting assembly 2 for detecting segments, a glass cover assembly 4 disposed on the drive end of the lifting assembly 2 for covering the lens of the industrial camera 3 and having an automatic cleaning function, and a sealing box assembly 52 slidably disposed on the gantry support frame 1 with its drive ends located on both sides of the industrial camera for covering the industrial camera; the drive end of the lifting assembly 2 is hinged to the sealing box assembly 52 5. The lifting assembly 2's drive end can drive the sealing box 52 assembly 5 to open and close simultaneously with lifting; the lifting assembly 2 includes a lifting motor 21 mounted on the gantry support frame 1, a mounting plate 22 mounted on the drive end of the lifting motor 21, two fixing plates 23 mounted on both sides of the bottom surface of the mounting plate 22 for fixing the industrial camera in the middle, and two guide rods 24 mounted on both sides of the lifting motor 21 with one end passing through the gantry support frame 1 and connecting to the mounting plate 22; the glass cover assembly 4 includes a connecting plate 41 mounted on the bottom surface of the two fixing plates 23, and two guide rods 24 mounted on both sides of the lifting motor 21 for fixing the industrial camera in the middle. The connecting plate 41 includes a centrally located, arc-shaped high-definition glass 42 for covering the lens of an industrial camera, and a cleaning assembly 43 on the bottom surface of the connecting plate 41 for cleaning the high-definition glass 42. The cleaning assembly 43 includes an arc-shaped cleaning brush 431 fitted to the high-definition glass 42 for cleaning dust and impurities from its surface, and a rotary motor 432 connected to one end of the cleaning brush 431 on the bottom surface of the connecting plate 41 via a connector, which drives the cleaning brush 431 to rotate approximately along the arc of the high-definition glass 42. The sealing box 52 is also included. The system includes a slide 51 on the top surface of the gantry support frame 1, two sealed boxes 52 with one end slidably disposed in the slide 51 and located on both sides of the industrial camera 3, multiple drive wheels 53 respectively disposed on both sides of the two sealed boxes 52 located in the slide 51, two limiting grooves 54 correspondingly disposed on the inner wall of the slide 51 for sliding of the multiple drive wheels 53, two connecting rods 55 respectively disposed in the lower part of the two sealed boxes 52, and four docking plates 56 respectively hinged at one end to the mounting plate 22 on both sides of the two sealed boxes 52 and at the other end to the two connecting rods 55.
[0019] In use: When the segment mold is sensed to have moved directly below the gantry support frame 1, the lifting motor 21 is driven. The lifting motor 21 lowers the mounting plate 22, which in turn lowers the fixing plate 23. The fixing plate 23 moves the industrial camera downwards towards the segment mold. Simultaneously, the mounting plate 22 lowers one end of the hinged joint of the two connecting plates 56 on both sides. Since the other end of the connecting plate 56 is hinged to the lower part of the sealing box 52, the mounting plate 22, when descending, opens the two sealing boxes 52 to both sides through the connecting plates 56. After moving into position, the lifting motor 21 is stopped. Then, the industrial camera focuses on the steel reinforcement duct inside the segment mold or the formed segment. The tube segments are inspected and identified. After inspection, the rotary motor 432 is started. The rotary motor 432 drives the cleaning brush 431 to rotate along the arc of the high-definition glass 42 to clean the surface of the high-definition glass 42. Then, the lifting motor 21 is started to reset. The lifting motor 21 drives the mounting plate 22 to rise, and the mounting plate 22 drives the industrial camera to rise. At the same time, the mounting plate 22 drives one end of the docking plate 56 to flip upward. Then, the docking plate 56 pulls the two sealing boxes 52 towards the industrial camera. When the industrial camera is reset to the position, the two sealing boxes 52 close and cover the industrial camera, preventing the industrial camera and the high-definition glass 42 from being continuously exposed to the outside.
[0020] The above are merely specific application examples of this utility model and do not constitute any limitation on the scope of protection of this utility model. All technical solutions formed by equivalent transformations or equivalent substitutions fall within the scope of protection of this utility model.
Claims
1. An intelligent detection device for a segment production data management module, characterized in that: The device includes a gantry support frame, a lifting assembly located in the middle of the top surface of the gantry support frame, an industrial camera for inspecting pipe segments mounted on the drive end of the lifting assembly, a glass cover assembly with an automatic cleaning function mounted on the drive end of the lifting assembly for covering the lens of the industrial camera, and a sealed box assembly slidably mounted on the gantry support frame with its drive ends located on both sides of the industrial camera for covering the industrial camera; the drive end of the lifting assembly is hinged to the sealed box assembly; the drive end of the lifting assembly can drive the sealed box assembly to open and close while lifting.
2. The intelligent detection device for the segment production data management module according to claim 1, characterized in that: The lifting assembly includes a lifting motor mounted on the gantry support frame, a mounting plate mounted on the drive end of the lifting motor, two fixing plates mounted on both sides of the bottom surface of the mounting plate to fix the industrial camera in the middle, and two guide rods mounted on both sides of the lifting motor with one end passing through the gantry support frame and connecting to the mounting plate.
3. The intelligent detection device for the segment production data management module according to claim 1, characterized in that: The glass cover assembly includes a connecting plate disposed on the bottom surface of two fixed plates, a high-definition glass with an arc shape disposed in the middle of the two plates for covering the industrial camera lens, and a cleaning component disposed on the bottom surface of the connecting plate for cleaning the high-definition glass.
4. The intelligent detection device for the segment production data management module according to claim 3, characterized in that: The cleaning assembly includes an arc-shaped cleaning brush that is fitted onto the high-definition glass for cleaning dust and impurities on the surface of the high-definition glass, and a rotary motor (432) that is mounted on the bottom surface of the connecting plate at the middle of one side of the high-definition glass and whose output end is connected to one end of the cleaning brush to drive the cleaning brush to rotate left and right along the arc of the high-definition glass.
5. The intelligent detection device for the segment production data management module according to claim 1, characterized in that: The sealing box assembly includes a slide groove on the top surface of the gantry support frame, two sealing boxes with one end slidably disposed in the slide groove and located on both sides of the industrial camera, multiple drive wheels respectively disposed on both sides of the two sealing boxes located in the slide groove, two limiting grooves corresponding to the inner wall of the slide groove for the multiple drive wheels to slide, two connecting rods respectively disposed in the lower part of the two sealing boxes, and four docking plates with one end hinged to the mounting plate on both sides of the two sealing boxes and the other end hinged to the two connecting rods respectively.