High-temperature heating pipe performance detection device

Abstract

The utility model relates to the technical field of heating tube detection, in particular to a high-temperature heating tube performance detection device, which comprises a furnace body with an open top surface and a hearth box cover for sealing the top surface of the furnace body, heat insulation plates are arranged on the inner side walls of the furnace body and the surface of the hearth box cover; a carrier plate for fixing the heating rod is arranged in the furnace body; the furnace body is provided with a box cover locking assembly used for fixing the hearth box cover to the top surface of the furnace body. When the device is used, the heating rod is fixed on the support plate and then is put into the furnace body for airtight detection, so that the scald risk is reduced, the detection is safer, and the detected data is more accurate.

Description

Technical Field

[0001] This utility model relates to the field of heating tube testing technology, and in particular to a high-temperature heating tube performance testing device. Background Technology

[0002] Before high-temperature heating elements are used in equipment, their performance must be tested. Directly applying untested heating elements to equipment can lead to various problems, including safety hazards, performance defects, and economic losses. For example, unstable heating elements can cause temperature fluctuations that affect product quality; defective heating elements may suddenly fail, causing equipment downtime and disrupting production plans; degraded heating elements will reduce heating efficiency and increase energy consumption; unstable heating element performance can damage thermocouples, power modules, insulation layers, and other components, shortening the overall equipment lifespan; frequent replacement of heating elements or repair of related components increases equipment maintenance costs, etc. Current heating element testing methods directly connect to electrical equipment, judging the heating element's performance by measuring current, voltage, and other data under energized conditions. However, existing heating element performance measurement equipment typically exposes the heating element, posing safety hazards and making the measured temperature susceptible to external environmental influences, which can easily lead to inaccurate test data. Utility Model Content

[0003] The purpose of this invention is to provide a high-temperature heating tube performance testing device to address the defects and shortcomings of existing technologies.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] The present invention discloses a high-temperature heating tube performance testing device, comprising a furnace body with an open top surface and a furnace chamber cover for sealing the top surface of the furnace body; heat insulation plates are provided on each inner side wall of the furnace body and on the surface of the furnace chamber cover; and a carrier plate for fixing the heating rod is provided inside the furnace body.

[0006] The furnace body is equipped with a cover locking assembly for fixing the furnace chamber cover to the top surface of the furnace body.

[0007] Furthermore, the lid locking assembly includes a locking member disposed on the furnace body and a U-shaped locking plate fixed on the furnace lid; the locking member includes a screw hinged to the furnace body and a handle nut threaded onto the screw.

[0008] Furthermore, a foldable support rod is connected between the furnace body and the furnace chamber cover; the support rod includes a slide rail groove and a slide bar slidably connected to the slide rail groove; the slide rail groove is provided with a threaded hole; a locking bolt is threaded into the threaded hole; one end of the slide rail groove is hinged to the furnace chamber cover; the other end of the slide rail groove is slidably connected to the slide rail groove; the slide bar is hinged to the furnace body; multiple positioning holes are provided on the slide bar; the positioning holes are evenly arranged along the length direction of the slide bar.

[0009] Furthermore, the carrier plate includes a hanging plate and a fixing base; the hanging plate is detachably connected to the fixing base; the fixing base has at least one through hole; after the heating rod is inserted into the through hole, the heating rod is fixed to the carrier plate by the hanging plate.

[0010] Furthermore, the hanging plate has a U-shaped groove; a retaining ring is provided on the body of the heating rod; the heating rod is inserted into the U-shaped groove; after the heating rod is inserted into the through hole, the retaining ring is pressed against the end face of the fixing seat by the hanging plate; the hanging plate is detachably connected to the fixing seat.

[0011] Furthermore, the mounting plate has a strip groove; the end face of the fixing seat has an adjusting threaded hole; the first positioning bolt passes through the strip groove and is threaded onto the first positioning bolt; the first positioning bolt presses the mounting plate tightly onto the adjusting threaded hole.

[0012] Furthermore, the top surface of the fixing base is provided with a positioning groove; a thermocouple is provided in the positioning groove; a fixing plate is provided on the fixing base; after being threaded onto the fixing base by the second positioning bolt, the fixing plate fixes the thermocouple in the positioning groove.

[0013] Furthermore, the base is provided with four corners at its bottom.

[0014] Furthermore, the side surface of the furnace body is provided with a cable outlet; straight guide rails are fixed on both sides of the cable outlet; a gate is slidably connected to the straight guide rail; and a protective cover for sealing the cable outlet is hinged to the furnace body.

[0015] Furthermore, a bottom support is fixed to the bottom of the furnace body; casters are provided at each of the four corners of the bottom support.

[0016] The advantages of this invention with the above structure are as follows: The furnace body has a connector for the heating rod, allowing for quick electrical connection. Before testing, the heating rod is fixed to the carrier plate, then the entire carrier plate is placed into the furnace cavity. The internal connectors are connected to the heating rods, and the furnace chamber cover is then closed. The cover locking assembly seals the furnace chamber cover to the furnace body. Power is then connected, and the current and voltage data of the corresponding heating rods are measured via the circuit. The data is then processed by a chip on a computer to determine if the heating rod is functioning correctly. This structure, by fixing the heating rod to the carrier plate and then placing it into the furnace for sealed testing, reduces the risk of burns, making the testing safer and the data more accurate. Attached Figure Description

[0017] Figure 1 This is a perspective view of the present invention;

[0018] Figure 2 This is a cross-sectional view of the present invention;

[0019] Figure 3 This is a structural diagram of the support rod;

[0020] Figure 4 This is a structural diagram showing the connection between the carrier plate and the heating rod;

[0021] Figure 5 This is an exploded view of the connection between the carrier plate and the heating rod;

[0022] Figure 6 This is a structural diagram of the heating rod;

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Furnace box cover; 2. U-shaped clamping plate; 3. Support rod; 301. Slide rail groove; 302. Locking bolt;

[0025] 303, Sliding bar; 30301, Positioning hole; 4, Furnace body; 401, Cable outlet; 5, Locking component;

[0026] 501. Screw; 502. Handle nut; 6. Electrical box; 7. Carrier plate; 701. Hanging plate;

[0027] 70101, U-shaped groove; 70102, strip groove; 702, first positioning bolt; 703, foot;

[0028] 704. Thermocouple; 705. Fixing plate; 706. Second positioning bolt; 707. Fixing base;

[0029] 70701, Through hole; 70702, Positioning groove; 70703, Adjusting threaded hole; 8, Straight guide rail;

[0030] 9. Casters; 10. Protective cover; 11. Gate; 12. Bottom bracket; 13. Heat insulation board;

[0031] 14. Heating rod; 1401. Retaining ring. Detailed Implementation

[0032] The present invention will be further described below with reference to the accompanying drawings.

[0033] like Figures 1 to 6 As shown, the high-temperature heating tube performance testing device of this utility model includes a furnace body 4 with an open top surface and a furnace chamber cover 1 for sealing the top surface of the furnace body 4; heat insulation plates 13 are provided on each inner side wall of the furnace body 4 and on the surface of the furnace chamber cover 1; a carrier plate 7 for fixing the heating rod 14 is provided inside the furnace body 4.

[0034] The furnace body 4 is provided with a cover locking assembly for fixing the furnace chamber cover 1 to the top surface of the furnace body 4;

[0035] An electrical box 6 is installed on the top of the furnace box cover 1;

[0036] The furnace body 4 has a connector for the heating rod 14, allowing for quick electrical connection. Before testing, the heating rod 14 is fixed to the carrier plate 7, and then the entire carrier plate 7 is placed into the inner cavity of the furnace body 4. The wiring connectors inside the furnace body 4 are then connected to the heating rod 14. The furnace chamber cover 1 is then closed, and the cover locking assembly secures the furnace chamber cover 1 to the furnace body 4. The power is then turned on, and the current and voltage data of the corresponding heating rods are measured through the circuit. The data is then processed by a chip on the computer to determine whether the heating rod 14 is working properly. In this structure, by fixing the heating rod 14 to the carrier plate 7 and then placing it into the furnace body 4 for sealed testing, the risk of burns is reduced, the testing is safer, and the test data is more accurate.

[0037] As a preferred embodiment of the present invention, the box cover locking assembly includes a locking member 5 disposed on the furnace body 4 and a U-shaped card plate 2 fixed on the furnace box cover 1; the locking member 5 includes a screw 501 hinged to the furnace body 4 and a handle nut 502 threadedly connected to the screw 501.

[0038] The furnace chamber cover 1 is flipped and attached to the top surface of the furnace body 4. The screw 501 is flipped and embedded into the inner hole of the U-shaped clamp 2. Then the handle nut 502 is rotated to press and fix it on the U-shaped clamp 2. The downward pressure of the handle nut 502 on the U-shaped clamp 2 presses the furnace chamber cover 1 on the furnace body 4, which plays a role in preventing loosening.

[0039] In a preferred embodiment of this utility model, a foldable support rod 3 connects the furnace body 4 and the furnace chamber cover 1; the support rod 3 includes a slide rail groove 301 and a slide bar 303 slidably connected to the slide rail groove 301; the slide rail groove 301 is provided with a threaded hole; a locking bolt 302 is threaded into the threaded hole; one end of the slide rail groove 301 is hinged to the furnace chamber cover 1; the other end of the slide rail groove 301 is slidably connected to the slide rail groove 301; the slide bar 303 is hinged to the furnace body 4; a plurality of positioning holes 30301 are provided on the slide bar 303; the positioning holes 30301 are evenly arranged along the length direction of the slide bar 303;

[0040] After the locking bolt 302 extends out of the positioning hole 30301, the slide bar 303 can slide in the slide rail groove 301, and the support rod 3 folds along with the opening and closing of the furnace box cover 1.

[0041] After the furnace box cover 1 is opened to the specified angle, rotate the locking bolt 302 so that the locking bolt 302 extends into one of the positioning holes 30301; in this way, the slide bar 303 cannot slide in the slide rail groove 301, and the support rod 3 supports the furnace box cover 1.

[0042] In a preferred embodiment of the present invention, the carrier plate 7 includes a hanging plate 701 and a fixing seat 707; the hanging plate 701 is detachably connected to the fixing seat 707; the fixing seat 707 has at least one through hole 70701; after the heating rod 14 is inserted into the through hole 70701, the heating rod 14 is fixed to the carrier plate 7 by the hanging plate 701.

[0043] Each through hole 70701 can accommodate a heating rod 14. Multiple heating rods 14 are positioned through multiple through holes 70701 on the carrier plate 7. Multiple heating rods 14 can be placed simultaneously in the furnace body 4. Each heating rod 14 is connected to the corresponding wiring connector for separate measurement, thereby improving measurement efficiency.

[0044] In a preferred embodiment of this utility model, the hanging plate 701 is provided with a U-shaped groove 70101; a retaining ring 1401 is provided on the body of the heating rod 14; the heating rod 14 is inserted into the U-shaped groove 70101; after the heating rod 14 is inserted into the through hole 70701, the retaining ring 1401 is pressed against the end face of the fixing base 707 by the hanging plate 701; the hanging plate 701 is detachably connected to the fixing base 707.

[0045] When the heating rod 14 is positioned, the mounting plate 701 presses the retaining ring 1401 against the end face of the fixing seat 707 to fix it. When the mounting plate 701 is removed from the fixing seat 707, the heating rod 14 can be removed from the fixing seat 707.

[0046] In a preferred embodiment of this utility model, the hanging plate 701 is provided with a strip groove 70102; the end face of the fixing seat 707 is provided with an adjusting threaded hole 70703; the first positioning bolt 702 passes through the strip groove 70102 and is threaded onto the first positioning bolt 702; the first positioning bolt 702 presses the hanging plate 701 into the adjusting threaded hole 70703.

[0047] After loosening the first positioning bolt 702, the mounting plate 701 can slide along the length of the strip groove 70102 until the U-shaped groove 70101 and the through hole 70701 are misaligned. The heating rod 14 can be inserted into the through hole 70701 without removing the mounting plate 701. Moreover, by adjusting the position of the mounting plate 701, heating rods 14 of different diameters can be clamped (the diameter of these heating rods 14 must be smaller than the diameter of the through hole 70701). It can be adapted to the detection of heating rods 14 of various specifications.

[0048] In a preferred embodiment of this utility model, the top surface of the fixing base 707 is provided with a positioning groove 70702; a thermocouple 704 is disposed in the positioning groove 70702; a fixing plate 705 is disposed on the fixing base 707; after being threaded onto the fixing base 707 by a second positioning bolt 706, the fixing plate 705 fixes the thermocouple 704 in the positioning groove 70702; the fixing plate 705 is connected and fixed by the second positioning bolt 706, which facilitates the disassembly and replacement of the thermocouple 704; the thermocouple 704 is used to measure the temperature of the fixing base 707, and multiple through holes 70701 require multiple thermocouples 704 to measure the temperature of the corresponding heating rod 14 separately, and then the data is recorded on a computer.

[0049] As a preferred embodiment of this utility model, the four corners of the bottom of the fixed base 707 are provided with feet 703; the feet 703 are used to support the fixed base 707 and are fixed to the fixed base 707 by means of threaded connection, which facilitates the leveling of the fixed base 707.

[0050] In a preferred embodiment of this utility model, the side surface of the furnace body 4 is provided with a cable outlet 401; straight guide rails 8 are fixed on both sides of the cable outlet 401; a gate 11 is slidably connected to the straight guide rails 8; a protective cover 10 for sealing the cable outlet 401 is hinged to the furnace body 4; the protective cover 10 is provided with a magnetic attraction device, which can be attracted and fixed to the surface of the furnace body 4; the gate 11 is a heat insulation plate; in the detection state, the gate 11 seals the cable outlet 401; the protective cover 10 covers the gate 11, and when it is necessary to replace the cable or the test connector, the protective cover 10 and the gate 11 can be opened to remove the cable and the test connector.

[0051] In a preferred embodiment of this utility model, a bottom support 12 is fixed to the bottom of the furnace body 4; casters 9 are provided at each of the four corners of the bottom support 12.

[0052] The above description is only a preferred embodiment of the present utility model. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of the present utility model patent application are included in the scope of the present utility model patent application.

Claims

1. A high-temperature heating tube performance testing device, characterized in that: It includes a furnace body (4) with an open top surface and a furnace chamber cover (1) for sealing the top surface of the furnace body (4); heat insulation plates (13) are provided on each inner side wall of the furnace body (4) and on the surface of the furnace chamber cover (1); a carrier plate (7) for fixing the heating rod (14) is provided inside the furnace body (4). The furnace body (4) is provided with a cover locking assembly for fixing the furnace chamber cover (1) to the top surface of the furnace body (4).

2. The high-temperature heating tube performance testing device according to claim 1, characterized in that: The box cover locking assembly includes a locking member (5) disposed on the furnace body (4) and a U-shaped clamping plate (2) fixed on the furnace box cover (1); the locking member (5) includes a screw (501) hinged to the furnace body (4) and a handle nut (502) threaded to the screw (501).

3. The high-temperature heating tube performance testing device according to claim 1, characterized in that: A foldable support rod (3) connects the furnace body (4) and the furnace chamber cover (1); the support rod (3) includes a slide rail groove (301) and a slide bar (303) slidably connected to the slide rail groove (301); a threaded hole is provided on the slide rail groove (301); a locking bolt (302) is threadedly connected to the threaded hole; one end of the slide rail groove (301) is hinged to the furnace chamber cover (1); the other end of the slide rail groove (301) is slidably connected to the slide rail groove (301); the slide bar (303) is hinged to the furnace body (4); a plurality of positioning holes (30301) are provided on the slide bar (303); the positioning holes (30301) are evenly arranged along the length direction of the slide bar (303).

4. The high-temperature heating tube performance testing device according to claim 1, characterized in that: The carrier plate (7) includes a hanging plate (701) and a fixing seat (707); the hanging plate (701) is detachably connected to the fixing seat (707); the fixing seat (707) has at least one through hole (70701); after the heating rod (14) is inserted into the through hole (70701), the heating rod (14) is fixed on the carrier plate (7) by the hanging plate (701).

5. The high-temperature heating tube performance testing device according to claim 4, characterized in that: The hanging plate (701) has a U-shaped groove (70101); the heating rod (14) has a retaining ring (1401) on its body; the heating rod (14) is inserted into the U-shaped groove (70101); after the heating rod (14) is inserted into the through hole (70701), the retaining ring (1401) is pressed against the end face of the fixing seat (707) by the hanging plate (701); the hanging plate (701) is detachably connected to the fixing seat (707).

6. The high-temperature heating tube performance testing device according to claim 5, characterized in that: The mounting plate (701) has a strip groove (70102); the end face of the fixing seat (707) is provided with an adjusting threaded hole (70703); the first positioning bolt (702) passes through the strip groove (70102) and is threaded onto the first positioning bolt (702); the first positioning bolt (702) presses the mounting plate (701) into the adjusting threaded hole (70703).

7. The high-temperature heating tube performance testing device according to claim 4, characterized in that: The top surface of the fixed base (707) is provided with a positioning groove (70702); a thermocouple (704) is provided in the positioning groove (70702); a fixing plate (705) is provided on the fixed base (707); after being threaded onto the fixed base (707) by the second positioning bolt (706), the fixing plate (705) fixes the thermocouple (704) in the positioning groove (70702).

8. The high-temperature heating tube performance testing device according to claim 4, characterized in that: The fixed base (707) is provided with feet (703) at the four corners of its bottom.

9. The high-temperature heating tube performance testing device according to claim 1, characterized in that: The furnace body (4) has a cable outlet (401) on its side surface; straight guide rails (8) are fixed on both sides of the cable outlet (401); a gate (11) is slidably connected on the straight guide rails (8); and a protective cover (10) for sealing the cable outlet (401) is hinged on the furnace body (4).

10. The high-temperature heating tube performance testing device according to claim 1, characterized in that: The bottom of the furnace body (4) is fixed with a bottom support (12); casters (9) are provided on the four corners of the bottom support (12).

Images