Ceramic filter plate cleaning equipment

By combining ultrasonic vibration box and water pump-driven liquid flushing with a modular disassembly and assembly structure, the problem of pore blockage in ceramic filter plates is solved, achieving efficient cleaning and convenient installation, thus improving the equipment's efficiency and applicability.

CN224252345UActive Publication Date: 2026-05-19JIANGXI FUDE ENVIRONMENTAL PROTECTION EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI FUDE ENVIRONMENTAL PROTECTION EQUIPMENT CO LTD
Filing Date
2025-07-01
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

When processing tailings containing high-hardness slurry for extended periods, existing ceramic filter plates are prone to pore blockage due to the embedding of slag particles and chemical crystals in the micropores. Simple soaking and cleaning is ineffective, affecting permeability and efficiency, requiring frequent disassembly and replacement, which increases costs.

Method used

The system employs an ultrasonic vibrating box for high-frequency vibration combined with a water pump-driven liquid circulation flushing, along with a modular assembly and disassembly structure, including connecting frames, hooks, and guide rods, to achieve efficient cleaning and convenient installation of ceramic plates.

Benefits of technology

It improves the transparency of ceramic slabs and the efficiency of cleaning equipment, reduces the frequency of disassembly and assembly, extends the service life of ceramic slabs, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of solid-liquid separation equipment in the metallurgical industry, in particular to ceramic filter plate cleaning equipment which mainly comprises a supporting frame, a lifting adjusting table is fixedly installed at the top end of the supporting frame, a motor is installed in front of the top end of the supporting frame, and an efficient cleaning assembly comprises a cleaning box. An ultrasonic vibration box is arranged on the inner side of the cleaning box, a water spraying pipe is connected to the rear end of the cleaning box, the disassembly and assembly adjusting assembly comprises a ceramic plate body, a connecting frame is connected to the top end of the ceramic plate body, a hook is connected to the top end of the connecting frame, and an attaching push block is connected to the rear end of the hook. According to the ceramic filter plate cleaning equipment, the ultrasonic vibration boxes are arranged on the inner side of the ceramic plate body at intervals to conduct ultrasonic high-frequency vibration to strip scale in deep layers of pores, the water pump is matched to drive liquid in the cleaning box to conduct circulating directional washing, and the permeability of the cleaned ceramic plate body is improved; and the use efficiency of the cleaning equipment is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of solid-liquid separation equipment in the metallurgical industry, specifically to a ceramic filter plate cleaning device. Background Technology

[0002] As a core dewatering equipment in the metallurgical industry, ceramic filters use ceramic filter plates as their core component to achieve vacuum filtration through micron-level pores on the surface. When processing tailings containing high-hardness slurry for a long time, slag particles and chemical crystals are easily embedded in the micropores of the ceramic plate, causing pore blockage and reduced water permeability. Therefore, a specific cleaning device is required for cleaning.

[0003] Existing cleaning processes rely on backwashing systems and chemical acid washing to clean scale through static soaking. This requires disassembling and reassembling the ceramic plates in the ceramic filter. Soaking alone is insufficient to remove hard scale deep within the pores, and the gradual accumulation of residues leads to permanent blockage of the pores. Solely using reagent soaking to clean ceramic plates requires frequent disassembly and reassembly, which affects work efficiency and results in poor cleaning effects. The permeability recovery rate of ceramic plates after conventional cleaning is not high, and they need to be replaced entirely every 8-10 months on average, increasing production costs and reducing the efficiency of cleaning equipment. Optimization and improvement are needed. Utility Model Content

[0004] The purpose of this invention is to provide a ceramic filter plate cleaning device to solve the problem that the single soaking cleaning method mentioned in the background art is difficult to completely clean the ceramic plate, resulting in low permeability of the ceramic plate after cleaning and affecting the efficiency of use.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a ceramic filter plate cleaning device, comprising: a support frame, a lifting adjustment platform fixedly installed at the top of the support frame, a motor installed at the front of the top of the support frame, and further comprising a high-efficiency cleaning component and a disassembly and adjustment component.

[0006] The high-efficiency cleaning component is located inside the support frame. The high-efficiency cleaning component includes a cleaning tank, an ultrasonic vibration box inside the cleaning tank, and a water spray pipe connected to the rear end of the cleaning tank. The high-efficiency cleaning component is used for thorough cleaning of the ceramic filter plate. The disassembly and adjustment component is located inside the lifting adjustment platform. The disassembly and adjustment component includes a ceramic plate body, a connecting frame connected to the top of the ceramic plate body, a hook connected to the top of the connecting frame, and a fitting push block connected to the rear end of the hook. The disassembly and adjustment component is used for convenient replacement of the ceramic plate body.

[0007] Preferably, the cleaning tank is fixedly installed on the inner side of the support frame, and a water pump is fixedly installed on one side of the cleaning tank, with a water inlet connected to the front end of the water pump.

[0008] Preferably, the water spray pipe is installed at the rear end of the water pump, and a diversion pipe is fixedly connected to the outside of the water spray pipe, and three diversion pipes are provided.

[0009] Preferably, a hanger is connected to the top of the lifting adjustment platform, and a vision sensor is fixedly installed on one side of the lifting adjustment platform.

[0010] Preferably, the ultrasonic transducer is fixedly installed at the bottom end of the hanger, and the hook is connected to the bottom of the hanger.

[0011] Preferably, a insert is inserted into the inner side of the hook, the connecting frame is connected to the bottom end of the insert, and the ceramic plate body is connected to the bottom end of the connecting frame.

[0012] Preferably, a connecting block is fixedly installed at the rear end of the hook, a guide rod is slidably connected to the inner side of the connecting block, a positioning plate is fixedly connected to the top end of the guide rod, and a threaded connecting rod is threadedly connected to the inner side of the positioning plate.

[0013] Preferably, a pressure baffle is fixedly connected to the bottom end of the guide rod, and a support rod is slidably connected to the inner side of the pressure baffle, and the fitting push block is fixedly connected to the inner side of the support rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention utilizes ultrasonic vibrating boxes spaced apart on the inner side of the ceramic plate body to remove deep-seated scale from the pores through high-frequency ultrasonic vibration. Combined with a water pump, the liquid inside the cleaning tank is circulated and directionally flushed, increasing the permeability of the ceramic plate body after cleaning and improving the efficiency of the cleaning equipment.

[0016] The installation of the ceramic plate body is modularly designed, with a connecting frame, inserts and hooks at the top that interlock for positioning. A guide rod drives the push block for limit adjustment, improving installation stability and facilitating the removal of ceramic plate bodies of different models, thereby improving the applicability of the cleaning equipment. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional structural diagram of the present invention from another perspective;

[0019] Figure 3 This is a schematic diagram of a partially separated three-dimensional structure of the ceramic plate body and connecting frame of this utility model;

[0020] Figure 4 This is a schematic diagram of the partial separation of the disassembly and adjustment component of this utility model.

[0021] In the diagram: 1. Support frame; 2. Lifting and adjusting platform; 3. Motor; 4. Cleaning tank; 5. Hanger; 6. Vision sensor; 7. Ultrasonic vibrating box; 8. Ceramic plate body; 9. Water pump; 10. Water inlet; 11. Spray pipe; 12. Diverter pipe; 13. Connecting frame; 14. Insert; 15. Hook; 16. Connecting block; 17. Guide rod; 18. Positioning plate; 19. Threaded connecting rod; 20. Downward pressure baffle; 21. Support rod; 22. Adhesive push block. Detailed Implementation

[0022] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0023] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0024] like Figure 1 - Figure 4 As shown, this application provides a ceramic filter plate cleaning device, including: a support frame 1, a lifting adjustment platform 2 fixedly installed at the top of the support frame 1, a motor 3 installed at the front of the top of the support frame 1, and also including a high-efficiency cleaning component and a disassembly and adjustment component.

[0025] The support frame 1 is equipped with a high-efficiency cleaning component, which includes a cleaning tank 4. The cleaning tank 4 is equipped with an ultrasonic vibration box 7 inside, and the rear end of the cleaning tank 4 is connected to a water spray pipe 11. The high-efficiency cleaning component is used for thorough cleaning of the ceramic filter plate.

[0026] Specifically, such as Figure 2 As shown, the cleaning tank 4 is fixedly installed on the inner side of the support frame 1, and the water pump 9 is fixedly installed on one side of the cleaning tank 4. The front end of the water pump 9 is connected to the water inlet 10. The water pump 9 is connected to the water inlet 10 and inserted into the cleaning tank 4 to pump water.

[0027] Specifically, such as Figure 2 As shown, the water spray pipe 11 is installed at the rear end of the water pump 9. A diversion pipe 12 is fixedly connected to the outside of the water spray pipe 11, and there are three diversion pipes 12. The liquid that flows out through the water pump 9 flows back to the cleaning tank 4 through the water spray pipe 11 and the diversion pipe 12 to spray the ceramic plate body 8, accelerate the internal solution flow rate, and improve the cleaning effect.

[0028] Specifically, such as Figure 1 As shown, a hanger 5 is connected to the top of the lifting adjustment platform 2, and a vision sensor 6 is fixedly installed on one side of the lifting adjustment platform 2. The vision sensor 6 is used to monitor the lifting position of the hanger 5.

[0029] Specifically, such as Figure 2 As shown, the ultrasonic vibrating box 7 is fixedly installed at the bottom of the hanger 5. The ultrasonic vibrating box 7 is set on the outside of the ceramic plate body 8 to vibrate, further driving the cleaning inside the gap of the ceramic plate body 8. The hook 15 is connected to the bottom of the hanger 5.

[0030] The inner side of the lifting adjustment platform 2 is provided with a disassembly and adjustment assembly, which includes a ceramic plate body 8. The top of the ceramic plate body 8 is connected to a connecting frame 13, the top of the connecting frame 13 is connected to a hook 15, and the rear end of the hook 15 is connected to a fitting push block 22. The disassembly and adjustment assembly is used for the convenient disassembly and replacement of the ceramic plate body 8.

[0031] Specifically, such as Figure 3 As shown, a insert 14 is inserted into the inner side of the hook 15, a connecting bracket 13 is connected to the bottom end of the insert 14, the ceramic plate body 8 is connected to the bottom end of the connecting bracket 13, the connecting bracket 13 is inserted into the inner side of the insert 14, and the insert 14 cooperates with the connecting bracket 13 to be snapped and fixed on the hook 15.

[0032] Specifically, such as Figure 4 As shown, a connecting block 16 is fixedly installed at the rear end of the hook 15. A guide rod 17 is slidably connected to the inner side of the connecting block 16. A positioning plate 18 is fixedly connected to the top end of the guide rod 17. A threaded connecting rod 19 is threadedly connected to the inner side of the positioning plate 18. The guide rod 17 slides and adjusts inside the connecting block 16. When it is necessary to limit the insertion piece 14, the threaded connecting rod 19 is screwed into the connecting block 16 to lock the guide rod 17.

[0033] Specifically, such as Figure 4 As shown, a pressure baffle 20 is fixedly connected to the bottom end of the guide rod 17, and a support rod 21 is slidably connected to the inner side of the pressure baffle 20. The fitting push block 22 is fixedly connected to the inner side of the support rod 21, and a spring is connected to the inner side of the fitting push block 22. The other end of the spring is fixedly connected to the pressure baffle 20, which forms a compression on the fitting push block 22.

[0034] In this embodiment: Ultrasonic vibrating boxes 7 are spaced apart on the inner side of the ceramic plate body 8 to remove deep scale from the pores by ultrasonic high-frequency vibration. In conjunction with the water pump 9, the liquid inside the cleaning tank 4 is circulated and directionally flushed to increase the permeability of the ceramic plate body 8 after cleaning. The top is provided with a connecting frame 13, insert 14 and hook 15 that are interlocked and positioned. In conjunction with the guide rod 17, the fitting push block 22 is driven to perform limit adjustment, which is convenient for disassembly and adapts to different models of ceramic plate bodies 8.

[0035] The specific solution is as follows: When cleaning the ceramic plate body 8, the motor 3 drives the hanger 5 inside the lifting adjustment platform 2 to move up and down, placing the ceramic plate body 8 and the ultrasonic vibration box 7 into the cleaning tank 4. Then, the ultrasonic vibration box 7 is intermittently set with the ceramic plate body 8 to improve the internal vibration of the ceramic plate body 8 during cleaning. Then, the water pump 9 and the water inlet 10 are connected to the outside of the cleaning tank 4 to extract liquid, and the liquid is diverted and directionally rinsed through the water spray pipe 11 and the diversion pipe 12, so that the interior of the ceramic plate body 8 is cleaned. The efficiency of cleaning gaps is greatly improved. When installing the ceramic plate body 8, the connecting bracket 13 is first connected to the insert 14, and then the insert 14 with the connecting bracket 13 is inserted into the hook 15. Then the threaded connecting rod 19 is screwed into the connecting block 16 to lock the guide rod 17. At this time, the fitting push block 22 fits against the outside of the insert 14 to limit the movement and prevent the insert 14 from moving out, thus improving the stability during cleaning. The modular installation structure is easy to install, disassemble and replace, and is convenient for cleaning different models of ceramic plate bodies 8.

[0036] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the scope of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.

[0037] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A ceramic filter plate cleaning device, comprising: A support frame (1), wherein a lifting adjustment platform (2) is fixedly installed at the top of the support frame (1), and a motor (3) is installed at the front of the top of the support frame (1), characterized in that it further includes: The high-efficiency cleaning component is located inside the support frame (1). The high-efficiency cleaning component includes a cleaning box (4), an ultrasonic vibration box (7) is provided inside the cleaning box (4), and a water spray pipe (11) is connected to the rear end of the cleaning box (4). The high-efficiency cleaning component is used for thorough cleaning of ceramic filter plates. The disassembly and adjustment assembly is located inside the lifting adjustment platform (2). The disassembly and adjustment assembly includes a ceramic plate body (8). A connecting frame (13) is connected to the top of the ceramic plate body (8). A hook (15) is connected to the top of the connecting frame (13). A fitting push block (22) is connected to the rear end of the hook (15). The disassembly and adjustment assembly is used for the convenient disassembly and replacement of the ceramic plate body (8).

2. The ceramic filter plate cleaning equipment according to claim 1, characterized in that, The cleaning tank (4) is fixedly installed on the inner side of the support frame (1), and one side of the cleaning tank (4) is fixedly installed on the water pump (9). The front end of the water pump (9) is connected to a water inlet (10).

3. The ceramic filter plate cleaning equipment according to claim 2, characterized in that, The water spray pipe (11) is installed at the rear end of the water pump (9). A diversion pipe (12) is fixedly connected to the outside of the water spray pipe (11), and there are three diversion pipes (12).

4. The ceramic filter plate cleaning equipment according to claim 1, characterized in that, The top of the lifting adjustment platform (2) is connected to a hanger (5), and a vision sensor (6) is fixedly installed on one side of the lifting adjustment platform (2).

5. A ceramic filter plate cleaning device according to claim 4, characterized in that, The ultrasonic vibrating box (7) is fixedly installed at the bottom of the hanger (5), and the hook (15) is connected to the bottom of the hanger (5).

6. The ceramic filter plate cleaning equipment according to claim 5, characterized in that, The hook (15) has a insert (14) inserted into its inner side, the connecting frame (13) is connected to the bottom end of the insert (14), and the ceramic plate body (8) is connected to the bottom end of the connecting frame (13).

7. A ceramic filter plate cleaning device according to claim 5, characterized in that, A connecting block (16) is fixedly installed at the rear end of the hook (15). A guide rod (17) is slidably connected to the inner side of the connecting block (16). A positioning plate (18) is fixedly connected to the top end of the guide rod (17). A threaded connecting rod (19) is threadedly connected to the inner side of the positioning plate (18).

8. A ceramic filter plate cleaning device according to claim 7, characterized in that, The bottom end of the guide rod (17) is fixedly connected to a pressure baffle (20), and a support rod (21) is slidably connected to the inner side of the pressure baffle (20). The fitting push block (22) is fixedly connected to the inner side of the support rod (21).