Static mixing equipment facilitating rapid mixing of gas

By introducing a support frame, static mixing cylinder, air outlet assembly, air extraction assembly, and flow equalization plate into the static mixing equipment, the problem of slow gas mixing is solved, enabling rapid gas mixing and efficient exhaust, thus improving the equipment's efficiency.

CN224252559UActive Publication Date: 2026-05-19XUNLAI FLUID TECH (SHANGHAI) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XUNLAI FLUID TECH (SHANGHAI) CO LTD
Filing Date
2025-05-29
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing static mixing equipment cannot achieve rapid mixing during gas mixing, which affects the efficiency of the equipment.

Method used

A static mixing device is designed, comprising a support frame, a static mixing cylinder, an air outlet component, an exhaust component, a flow equalization plate, and a slag discharge component. The air inlet component distributes the gas evenly within the mixing cylinder, the exhaust component drives the gas mixing, the flow equalization plate achieves uniform gas flow, and the air outlet component discharges the mixed gas.

Benefits of technology

It enables rapid mixing and efficient discharge of gases, improving the utilization efficiency of static mixing equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of static mixing equipment, in particular to static mixing equipment convenient for quickly mixing gas, which comprises a support frame, and rolling components are arranged at four corners of the bottom of the support frame; a static mixing cylinder is embedded in the supporting frame, an air outlet assembly is arranged on the side wall of one end of the static mixing cylinder, and an air draft assembly is arranged at the other end of the static mixing cylinder; a plurality of first connecting grooves are formed in the static mixing cylinder, a plurality of air supply pipes are embedded in the first connecting grooves at equal intervals, and air inlet assemblies are arranged at the outer ends of the air supply pipes; a flow equalizing plate is fixedly arranged in the static mixing barrel on one side of the first connecting groove, the flow equalizing plate is arranged in the static mixing barrel on one side close to the air outlet assembly, a plurality of ventilation holes are formed in the flow equalizing plate, and a slag discharging assembly is arranged at the bottom of the static mixing barrel on one side of the flow equalizing plate; according to the utility model, the gas can be effectively, conveniently and quickly mixed, so that the static mixing equipment can be conveniently used.
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Description

Technical Field

[0001] This utility model relates to the field of static mixing equipment, specifically a static mixing equipment that facilitates rapid gas mixing. Background Technology

[0002] A static mixing device is used to mix, disperse, and homogenize fluids (liquids or gases) without the need for any moving parts. Through a specially designed internal structure, it creates effects such as segmentation, shearing, and rotation in the fluid as it passes through, thus achieving a mixing effect.

[0003] Currently, in the process of gas mixing in a static mixing drum, the rapid mixing of gases cannot be achieved by introducing gas into the mixing drum, thus affecting the use of the mixing equipment. Utility Model Content

[0004] The purpose of this invention is to provide a static mixing device that facilitates rapid gas mixing, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A static mixing device for rapid gas mixing includes a support frame with rolling components at the four bottom corners for easy movement. A static mixing cylinder is embedded in the support frame, with an air outlet component on one side wall and an exhaust component at the other end. The static mixing cylinder has several equally spaced first connecting grooves inside, each containing several equally spaced air supply pipes with an air inlet component at the outer end. A flow equalizing plate is fixedly installed inside the static mixing cylinder on one side of the first connecting grooves, near the air outlet component. The flow equalizing plate has several ventilation holes, and a slag discharge component is located at the bottom of the static mixing cylinder on one side of the flow equalizing plate.

[0007] Preferably, the air outlet assembly includes an air outlet nozzle formed on the inner wall of the static mixing cylinder, an air outlet pipe is provided at the outer end of the air outlet nozzle, and a first control valve is installed on the air outlet pipe.

[0008] Preferably, the exhaust assembly includes an exhaust pump fixedly installed on the outer wall of the support frame. One end of the exhaust pump is connected to a blower hood through an exhaust pipe. The blower hood is located inside the static mixing cylinder. The other end of the exhaust pump is provided with a connecting pipe, and the end of the connecting pipe is provided with a second connecting flange.

[0009] Preferably, the air inlet assembly includes an air inlet bend that is connected to the air supply pipe, and the outer end of the air inlet bend is provided with a first connecting flange.

[0010] Preferably, the slag discharge assembly includes a second connecting groove equally spaced on the bottom outer wall of the static mixing cylinder, a dust discharge pipe is provided inside the second connecting groove, the top of the dust discharge pipe is conductively connected to the static mixing cylinder, and a second control valve is installed on the dust discharge pipe.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model adds the gas to be mixed into the static mixing cylinder through the air inlet bend. Since the air supply pipes are evenly spaced in various positions of the static mixing cylinder, the added gas collides with each other and is mixed. During the mixing process, the gas is moved towards the mixed gas by the exhaust component. The gas flow equalization plate and ventilation holes realize the flow equalization of the flowing gas, which can facilitate the rapid mixing of the gas. The mixed gas is lifted and discharged by the air outlet component, which can facilitate the rapid mixing of the gas and thus facilitate the use of the static mixing equipment. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a static mixing device that facilitates rapid gas mixing according to this utility model.

[0013] Figure 2 This is a front sectional view of a static mixing device that facilitates rapid gas mixing according to this utility model.

[0014] Figure 3 This is a right sectional view of a static mixing device that facilitates rapid gas mixing according to this utility model.

[0015] 1. Support frame; 2. Support leg; 3. Roller; 4. Brake; 5. Static mixing cylinder; 6. Air outlet; 7. Air outlet duct; 8. First control valve; 9. Flow equalization plate; 10. Ventilation hole; 11. Exhaust pump; 12. Exhaust duct; 13. Blower hood; 14. First connecting groove; 15. Air supply duct; 16. Air inlet bend; 17. First connecting flange; 18. Second connecting groove; 19. Dust exhaust pipe; 20. Second control valve; 21. Connecting pipe; 22. Second connecting flange. Detailed Implementation

[0016] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the various embodiments of this utility model will be described in detail below with reference to the accompanying drawings. However, those skilled in the art will understand that many technical details have been presented in the various embodiments of this utility model to enable the reader to better understand this application. However, the technical solutions claimed in this application can be implemented even without these technical details and with various changes and modifications based on the following embodiments.

[0018] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0019] See Figure 1-3 In this embodiment of the present invention, a static mixing device for facilitating rapid gas mixing includes a support frame 1. Rolling components are provided at the four corners of the bottom of the support frame 1 to facilitate movement of the device. A static mixing cylinder 5 is embedded in the support frame 1. An air outlet component is provided on one side wall of the static mixing cylinder 5, and an exhaust component is provided at the other end of the static mixing cylinder 5. A plurality of first connecting grooves 14 are equally spaced inside the static mixing cylinder 5. A plurality of air supply pipes 15 are equally spaced inside the first connecting grooves 14, and an air inlet component is provided at the outer end of each air supply pipe 15. A flow equalization plate 9 is fixedly installed inside the static mixing cylinder 5 on one side of the first connecting grooves 14. The flow equalization plate 9 is located inside the static mixing cylinder 5 near the air outlet component. A plurality of ventilation holes 10 are opened on the flow equalization plate 9, and a slag discharge component is provided at the bottom of the static mixing cylinder 5 on one side of the flow equalization plate 9.

[0020] This invention connects the air inlet assembly to various pipes that require gas mixing. The gases to be mixed are simultaneously added to various positions of the static mixing cylinder 5. The exhaust assembly draws the mixed gases into the static mixing cylinder 5. The gas pushes the mixed gases sequentially through the ventilation holes 10 on several flow equalization plates 9 toward the air outlet assembly. The gases are then mixed inside the static mixing cylinder 5 and mixed by the air flow. With the flow equalization treatment of the flow equalization plates 9, the gas can be quickly mixed. The mixed gas is then discharged through the air outlet assembly.

[0021] See Figure 1 In one embodiment of this utility model, the rolling assembly includes a support leg 2 fixedly connected to the bottom of the support frame 1. A roller 3 is provided at the bottom of the support leg 2, and a brake 4 is provided at the outer end of the roller 3. The roller 3 and the brake 4 facilitate the adjustment of the movement position of the device, thereby facilitating the use of the device.

[0022] See Figure 2In one embodiment of the present invention, the air outlet assembly includes an air outlet 6 formed on the inner wall of the static mixing cylinder 5, and an air outlet pipe 7 is provided at the outer end of the air outlet 6. A first control valve 8 is installed on the air outlet pipe 7. By opening the first control valve 8, the air outlet 6 and the air outlet pipe 7 can conveniently discharge the rapidly mixed gas.

[0023] See Figure 2 In one embodiment of this utility model, the exhaust assembly includes an exhaust pump 11 fixedly installed on the outer wall of the support frame 1. One end of the exhaust pump 11 is connected to the blower hood 13 through an exhaust pipe 12. The blower hood 13 is opened inside the static mixing cylinder 5. The other end of the exhaust pump 11 is provided with a connecting pipe 21. The end of the connecting pipe 21 is provided with a second connecting flange 22, which is connected to the mixed gas pipeline. When the exhaust pump 11 is working, the exhaust pump 11 adds the mixed gas into the blower hood 13 through the connecting pipe 21 and the exhaust pipe 12. The extracted gas is pushed and mixed towards the gas added by each air supply pipe 15, thereby realizing the rapid mixing of gas and the movement of the mixed gas.

[0024] See Figure 2 In one embodiment of this utility model, the air inlet assembly includes an air inlet bend 16 that is connected to the air supply pipe 15. The outer end of the air inlet bend 16 is provided with a first connecting flange 17. The first connecting flange 17 is connected to the pipeline of the mixed gas. The mixed gas to be mixed is connected to each of the first connecting flanges 17 in sequence. The mixed gas is added into each of the static mixing cylinders 5 in sequence, thereby facilitating rapid mixing of the gas.

[0025] See Figure 2 In one embodiment of the present invention, the slag discharge assembly includes a second connecting groove 18 equally spaced on the bottom outer wall of the static mixing cylinder 5. A dust discharge pipe 19 is provided inside the second connecting groove 18. The top of the dust discharge pipe 19 is connected to the static mixing cylinder 5. A second control valve 20 is installed on the dust discharge pipe 19. By opening the second control valve 20, the dust discharge pipe 19 can conveniently discharge the impurities inside the static mixing cylinder 5.

[0026] Working principle: This utility model connects the gas to be mixed with each of the first connecting flanges 17 and the second connecting flanges 22. The exhaust pump 11 operates, and the connecting pipe 21 introduces the gas into the blower hood 13 through the exhaust pipe 12. The gas is introduced into various locations inside the static mixing cylinder 5 at equal intervals. The blower hood 13 blows the gas into the static mixing cylinder 5 to mix with the introduced gas. The mixed air is then blown onto the flow equalization plate 9 and moves sequentially towards the air outlet 6 through the ventilation holes 10, and is discharged through the air outlet pipe 7. This allows for rapid gas mixing, facilitating gas mixing in the static mixing cylinder 5 and simplifying equipment use.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A static mixing device for facilitating rapid gas mixing, comprising a support frame (1), characterized in that, The bottom four corners of the support frame (1) are provided with rolling components to facilitate the movement of the equipment; A static mixing cylinder (5) is embedded in the support frame (1). An air outlet assembly is provided on one side wall of the static mixing cylinder (5), and an exhaust assembly is provided on the other end of the static mixing cylinder (5). The static mixing cylinder (5) has several first connecting grooves (14) evenly spaced inside, and several air supply pipes (15) are evenly embedded inside the first connecting grooves (14), with an air inlet assembly at the outer end of the air supply pipes (15). A flow equalization plate (9) is fixedly installed inside the static mixing cylinder (5) located on one side of the first connecting groove (14). The flow equalization plate (9) is installed inside the static mixing cylinder (5) near the air outlet assembly. Several ventilation holes (10) are opened on the flow equalization plate (9). A slag discharge assembly is installed at the bottom of the static mixing cylinder (5) located on one side of the flow equalization plate (9).

2. The static mixing device for rapid gas mixing according to claim 1, characterized in that, The rolling assembly includes a support leg (2) fixedly connected to the bottom of the support frame (1), and a roller (3) is provided at the bottom of the support leg (2), with a brake (4) provided at the outer end of the roller (3).

3. The static mixing device for rapid gas mixing according to claim 1, characterized in that, The air outlet assembly includes an air outlet nozzle (6) opened on the inner wall of the static mixing cylinder (5), and an air outlet pipe (7) is provided at the outer end of the air outlet nozzle (6), and a first control valve (8) is installed on the air outlet pipe (7).

4. The static mixing device for rapid gas mixing according to claim 1, characterized in that, The exhaust assembly includes an exhaust pump (11) fixedly installed on the outer wall of the support frame (1). One end of the exhaust pump (11) is connected to the blower hood (13) through an exhaust pipe (12). The blower hood (13) is opened inside the static mixing cylinder (5). The other end of the exhaust pump (11) is provided with a connecting pipe (21), and the end of the connecting pipe (21) is provided with a second connecting flange (22).

5. A static mixing device for rapid gas mixing according to claim 1, characterized in that, The air intake assembly includes an air intake bend (16) that is connected to the air supply pipe (15), and the outer end of the air intake bend (16) is provided with a first connecting flange (17).

6. A static mixing device for rapid gas mixing according to claim 1, characterized in that, The slag discharge assembly includes a second connecting groove (18) evenly spaced on the bottom outer wall of the static mixing cylinder (5). A dust discharge pipe (19) is provided inside the second connecting groove (18). The top of the dust discharge pipe (19) is connected to the static mixing cylinder (5). A second control valve (20) is installed on the dust discharge pipe (19).