High-pressure homogenizing equipment for fruit juice beverage processing
By designing the hydraulic cylinder and speed-increasing tube of the high-pressure homogenizer, and combining it with the shearing impeller and stirring function of the pretreatment unit, the problems of insufficient pressure and low flow rate in fruit juice beverage processing are solved, achieving efficient refinement and uniform mixing of fruit juice and pulp, and improving the homogenization effect and beverage quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG QUXIANGYUAN TECH CO LTD
- Filing Date
- 2025-04-07
- Publication Date
- 2026-05-19
AI Technical Summary
Existing fruit juice processing equipment suffers from insufficient pressure and low flow rate during homogenization, resulting in poor homogenization effects. Furthermore, it lacks multiple processing steps, leading to insufficient refinement of the fruit juice and pulp.
The high-pressure homogenizer includes a hydraulic cylinder, a speed-increasing tube, a homogenizer, and a pretreatment unit. The hydraulic cylinder pressurizes the fruit juice liquid, and the speed-increasing tube and inner core design increase the flow rate and pressure. The triangular blocks cut the pulp, and the pretreatment unit performs preliminary refining and stirring of the pulp to prevent sedimentation.
It achieves efficient homogenization of fruit juice and pulp, improves the homogenization effect, ensures uniform mixing of pulp and juice, prevents sedimentation, and enhances the taste and stability of fruit juice beverages.
Smart Images
Figure CN224252656U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fruit juice beverage processing technology, specifically a high-pressure homogenizing device for fruit juice beverage processing. Background Technology
[0002] With the continuous development of food technology, the variety of beverages has become increasingly rich. Compared with carbonated beverages, fruit juice not only tastes better but is also more beneficial to human health, so fruit juice is also favored by consumers. In the production process of fruit juice, the fineness of the fruit particles has an important impact on the taste. For fruit juice beverages, fine homogenization can prevent sedimentation and maintain taste and stability.
[0003] Existing equipment for processing fruit juice beverages often faces insufficient pressure and low flow rate of the juice liquid during homogenization, resulting in poor homogenization effect. Furthermore, it only has one processing step, which is not fine enough for refining and homogenizing the juice pulp. Therefore, we propose a high-pressure homogenizing device for processing fruit juice beverages. Utility Model Content
[0004] The technical problem this invention aims to solve is to overcome existing defects and provide a high-pressure homogenizing device for processing fruit juice beverages. This device features a reliable high-pressure homogenizing unit. When the hydraulic cylinder pushes the piston forward, it pressurizes the liquid inside the chamber. The pressurized fruit juice then flows upward through an acceleration tube, which gradually narrows at its upper end, further pressurizing and accelerating the liquid to improve subsequent homogenization. The high-speed, high-pressure fruit juice is blocked by baffles upon entering the homogenizer, changing its flow direction and diffusing outward from the center of the core. The rapidly diffusing pulp is cut into finer particles by slender, sharp triangular blocks, achieving efficient homogenization of the fruit juice and pulp. The device also includes pretreatment measures for the fruit juice raw materials, which can initially refine larger particles in the beverage pulp entering the equipment, improving the effect of subsequent pressure homogenization. A temporary storage tank is used to temporarily store the pre-refined fruit juice. During storage, a second electric motor drives a stirring frame to agitate the juice, preventing pulp sedimentation and ensuring uniform mixing of the pulp and juice. This effectively solves the problems in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-pressure homogenizing device for processing fruit juice beverages, comprising a temporary storage tank, a high-pressure homogenizing unit, and a pretreatment unit;
[0006] Temporary storage tank: vertically installed, with a main pipeline fixedly connected to its lower right side;
[0007] High-pressure homogenizing unit: includes a booster box, inner cavity, hydraulic cylinder, piston, speed-increasing tube, homogenizer, inner core, and stop block. The booster box is located above the main pipeline. The booster box has three T-shaped inner cavities. The longer section of the T-shaped inner cavity faces backward, and the shorter section is vertically opened on the front side. Three hydraulic cylinders are embedded in the rear side of the booster box. A piston is fixedly installed on the front extension section of each hydraulic cylinder. The piston is slidably connected in the longitudinal section of the inner cavity. A vertical speed-increasing tube is fixedly connected to the upper side of the booster box and at the upper port of each inner cavity. The upper section of the speed-increasing tube gradually narrows, and its upper end is inserted into the lower end of the homogenizer. An inner core is fixedly connected to the inner wall of the homogenizer. The inner core is composed of multiple slender and sharp triangular blocks arranged in a circular array along the inner wall of the homogenizer. The tips of the inner core face outward, and there are small gaps between adjacent blocks. The upper center of the inner core protrudes upward, and a circular stop block is fixedly connected inside the protruding end.
[0008] Pretreatment unit: installed inside and on the left side of the temporary storage tank.
[0009] The pretreatment unit is used to initially refine larger particles in the beverage pulp. The pre-treated juice is temporarily stored in a storage tank and then further homogenized in the pressurization tank. When the hydraulic cylinder pulls the piston backward, the juice is drawn into the inner cavity through a negative pressure environment. When the hydraulic cylinder pushes the piston forward, it can pressurize the liquid in the cavity. The pressurized juice flows upward through the speed-increasing tube, which gradually narrows at the top, further pressurizing and accelerating the juice to improve the subsequent homogenization effect. After the high-speed, high-pressure juice enters the homogenizer, it is blocked by the baffle and then changes its flow direction and diffuses outward from the center of the inner core. The rapidly diffused pulp is cut into smaller particles by the slender, sharp triangular blocks, thereby achieving efficient homogenization of the juice and pulp.
[0010] Furthermore, the high-pressure homogenizing unit also includes a distribution pipe, a one-way valve, and an outlet pipe. Three distribution pipes extend from the upper side of the main pipe, each vertically upward and fixedly connected to the lower port of one of the three inner cavities. A one-way valve is installed on each distribution pipe near the booster box. A horizontal outlet pipe is installed on the upper side of the homogenizer, with its opening facing right. The upper end of the homogenizer is connected to the outlet pipe. The distribution pipes are used to direct the juice into each inner cavity. The one-way valve can close the lower port of the inner cavity when the hydraulic cylinder pushes the piston to pressurize the liquid, thereby allowing the liquid juice to be pressurized and flow upward. The juice passing through the homogenizer converges upward to the outlet pipe and is output from the right port of the outlet pipe.
[0011] Furthermore, the pretreatment unit includes a mounting base, a pretreatment box, an inner cylinder, a shear impeller, and a connecting pipe. The mounting base is fixedly connected to the outer side of the upper left part of the temporary storage tank. A disc-shaped pretreatment box is fixedly connected to the front side of the mounting base. An inner cylinder is fixedly connected inside the pretreatment box, with a gap between the inner cylinder and the inner wall of the pretreatment box. A ring of circular through holes is arranged around the outer circumference of the inner cylinder. A shear impeller is rotatably connected to the center of the pretreatment box. The pretreatment box is connected to the interior of the temporary storage tank via a connecting pipe on the upper right side. The mounting base is used for installing the pretreatment box. The juice raw material enters from the front port of the pretreatment box and enters the inner cylinder. When the shear impeller rotates, it cuts the coarse pulp, achieving preliminary processing of the pulp. Simultaneously, the shear impeller pushes the finely cut pulp and liquid outwards. The juice and pulp flow through the circular through holes and within the annular flow channel between the inner cylinder and the inner wall of the pretreatment box. When passing through the port of the connecting pipe, they enter the interior of the temporary storage tank along the connecting pipe.
[0012] Furthermore, the pretreatment unit also includes a first motor, a fixing ring, a second motor, and a stirring frame. The first motor is mounted on the rear side of the mounting base. The fixing ring is fastened to the outside of the first motor, and its lower end is fixedly connected to the mounting base. The output shaft of the first motor faces forward and is fixedly connected to the shaft of the shear impeller. The stirring frame is rotatably connected inside the temporary storage tank. The second motor is mounted on the lower side of the temporary storage tank, and its output shaft is fixedly connected to the lower shaft of the stirring frame. The fixing ring is used to fix the first motor, which drives the shear impeller to rotate. The temporary storage tank is used to temporarily store the pre-refined juice. During temporary storage, the second motor drives the stirring frame to rotate, stirring the juice, preventing pulp sedimentation, and ensuring uniform mixing of the pulp and juice.
[0013] Furthermore, it also includes support columns, mounting brackets, clamping brackets, clamping blocks, and feet. The pressure booster box is installed and fixed inside the frame-type mounting bracket. Two support columns are fixedly connected to the lower end of the mounting bracket, and a foot is fixedly connected to the lower end of each support column. Two F-shaped clamping brackets are fixedly connected to the upper end of the mounting bracket. The outlet pipe is installed and clamped inside the upper end of the clamping bracket. A clamping block is fixedly connected to the rear side of the pressure booster box, located at the tail of each hydraulic cylinder. The support columns are used to support the mounting bracket. The feet increase the ground contact area to make the frame more stable. The mounting bracket is used for the installation and fixation of the pressure booster box. The clamping brackets are used to clamp the outlet pipe. The clamping blocks are used to fix the tail of the hydraulic cylinder.
[0014] Furthermore, it also includes supports, brackets, and fixing blocks. Four folded supports are arranged in a circular array on the lower side of the temporary storage tank. A ring-shaped bracket is fixedly connected to the upper end of each support, supporting the bottom of the temporary storage tank. The second motor is installed at the midpoint of the horizontal sections of the four supports. The fixing block is fixedly connected to the lower outer side of the second motor, and is secured to the supports with bolts. The brackets support the temporary storage tank, the supports support both the brackets and the temporary storage tank, the folded structure of the supports makes the temporary storage tank more stable, and the fixing blocks secure the second motor.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This high-pressure homogenizing equipment for processing fruit juice beverages has the following advantages:
[0016] 1. It has a reliable high-pressure homogenizing unit. When the hydraulic cylinder pushes the piston forward, it can pressurize the liquid in the chamber. The pressurized juice liquid flows upward through the speed-increasing tube. The upper end of the speed-increasing tube gradually narrows, which can further pressurize and speed up the juice liquid to improve the subsequent homogenization effect. After the high-speed and high-pressure juice liquid enters the homogenizer, it is blocked by the baffle and then changes its flow direction and diffuses outward from the center of the core. The high-speed diffusion of pulp is cut into smaller particles by the slender and sharp triangular blocks, thereby achieving efficient homogenization of juice and pulp.
[0017] 2. It also has a pretreatment measure for fruit juice raw materials. The fruit juice raw materials are introduced from the front port of the pretreatment tank and enter the inner cylinder. When the shear impeller rotates, it will cut the coarse pulp, realizing the initial treatment of the pulp. While the shear impeller rotates, it will push the cut pulp and liquid outward. The fruit juice and pulp flow through the circular through hole and in the annular flow channel between the inner cylinder and the inner wall of the pretreatment tank. When passing through the port of the connecting pipe, it will enter the temporary storage tank along the connecting pipe. The second motor drives the agitator to rotate to stir the fruit juice, prevent pulp sedimentation, and make the pulp and fruit juice evenly mixed.
[0018] 3. This utility model features a reliable high-pressure homogenizing unit. When the hydraulic cylinder pushes the piston forward, it pressurizes the liquid inside the chamber. The pressurized juice flows upward through the speed-increasing tube, which gradually narrows at the top, further pressurizing and accelerating the juice to improve the subsequent homogenization effect. After entering the homogenizer, the high-speed, high-pressure juice is blocked by the baffles, then changes its flow direction and diffuses outward from the center of the core. The rapidly diffused pulp is cut into smaller particles by the slender, sharp triangular blocks, thus achieving efficient homogenization of the juice and pulp. It also has pretreatment measures for the juice raw materials, which can initially refine larger particles in the beverage pulp entering the equipment, so as to improve the effect of subsequent pressure homogenization. The temporary storage tank is used to temporarily store the juice after the initial refining treatment. During the temporary storage process, the second motor drives the stirring frame to rotate to stir the juice, prevent pulp sedimentation, and ensure that the pulp and juice are mixed evenly. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the rear structure of this utility model;
[0021] Figure 3 This is a partial structural diagram of the present invention;
[0022] Figure 4 This is a schematic diagram of the internal structure of the homogenizer in this utility model;
[0023] Figure 5 This is a schematic diagram of the preprocessing unit in this utility model.
[0024] In the diagram: 1 Temporary storage tank, 2 Main pipeline, 3 High-pressure homogenizing unit, 31 Booster box, 32 Diverter pipe, 33 Check valve, 34 Inner cavity, 35 Hydraulic cylinder, 36 Piston, 37 Speed-increasing pipe, 38 Homogenizer, 39 Inner core, 310 Stop block, 311 Outlet pipe, 4 Pretreatment unit, 41 Mounting base, 42 Pretreatment box, 43 Inner cylinder, 44 Shear impeller, 45 Connecting pipe, 46 Motor I, 47 Fixing ring, 48 Motor II, 49 Agitator, 5 Support column, 6 Mounting bracket, 7 Clamping bracket, 8 Clamping block, 9 Foot, 10 Bracket, 11 Support bracket, 12 Fixing block. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figures 1-5 This embodiment provides a technical solution: a high-pressure homogenizing device for processing fruit juice beverages, including a temporary storage tank 1, a high-pressure homogenizing unit 3, and a pretreatment unit 4;
[0027] Temporary storage tank 1: It is set vertically and the main pipeline 2 is fixedly connected to its lower right side;
[0028] High-pressure homogenizing unit 3: includes a booster box 31, an inner cavity 34, hydraulic cylinders 35, pistons 36, speed-increasing pipes 37, a homogenizer 38, an inner core 39, and a stop block 310. The booster box 31 is located above the main pipeline 2. The booster box 31 has three T-shaped inner cavities 34 inside. The longer sections of the T-shaped inner cavities 34 face longitudinally backward, while their shorter sections are vertically positioned towards the front. Three hydraulic cylinders 35 are embedded in the rear side of the booster box 31. Each hydraulic cylinder 35 has a piston 36 fixedly installed at its front telescopic section. The pistons 36 are slidably connected to the longitudinal section of the inner cavity 34. In the long section, a vertical speed-increasing tube 37 is fixedly connected to the upper side of the booster box 31 and at the upper port of each inner cavity 34. The upper section of the speed-increasing tube 37 gradually narrows, and its upper end is inserted into the lower end of the homogenizer 38. An inner core 39 is fixedly connected to the inner wall of the homogenizer 38. The inner core 39 is formed by multiple slender and sharp triangular blocks arranged in a circular array along the inner wall of the homogenizer 38. The tip of the inner core 39 faces outward, and there are small gaps between adjacent blocks. The upper center of the inner core 39 protrudes upward, and a circular stop block 310 is fixedly connected inside the protruding end.
[0029] Pretreatment unit 4: installed inside and on the left side of temporary storage tank 1.
[0030] The pretreatment unit 4 is used to initially refine the larger particles in the beverage pulp. The pre-treated juice is temporarily stored in the temporary storage tank 1, and then further homogenized in the pressurization box 31. When the hydraulic cylinder 35 pulls the piston 36 backward, the juice is sucked into the inner cavity 34 through the negative pressure environment. When the hydraulic cylinder 35 pushes the piston 36 forward, it can pressurize the liquid in the cavity. The pressurized juice liquid flows upward through the speed-increasing tube 37. The upper end of the speed-increasing tube 37 gradually narrows, which can further pressurize and speed up the juice liquid to improve the subsequent homogenization effect. After the high-speed and high-pressure juice liquid enters the homogenizer 38, it is blocked by the baffle 310, and then changes its flow direction and diffuses outward from the center of the inner core 39. The high-speed diffused pulp is cut into smaller particles by the slender and sharp triangular blocks, thereby achieving efficient homogenization of the juice pulp.
[0031] The high-pressure homogenizing unit 3 also includes a diversion pipe 32, a one-way valve 33, and an outlet pipe 311. Three diversion pipes 32 extend from the upper side of the main pipe 2. The three diversion pipes 32 are vertically upward and fixedly connected to the lower ports of the three inner cavities 34. A one-way valve 33 is installed near the pressurization box 31 of each diversion pipe 32. A horizontal outlet pipe 311 is installed on the upper side of the homogenizer 38. The outlet pipe 311 opens to the right, and the upper end of the homogenizer 38 is connected to the outlet pipe 311. The diversion pipes 32 are used to direct the juice to each inner cavity 34. The one-way valve 33 can close the lower port of the inner cavity 34 when the hydraulic cylinder 35 pushes the piston 36 to pressurize the liquid, thereby pressurizing the liquid juice and allowing it to flow upward. The juice passing through the homogenizer 38 converges upward to the outlet pipe 311 and is output from the right port of the outlet pipe 311.
[0032] The pretreatment unit 4 includes a mounting base 41, a pretreatment box 42, an inner cylinder 43, a shear impeller 44, and a connecting pipe 45. The mounting base 41 is fixedly connected to the outer side of the upper left part of the temporary storage tank 1. The disc-shaped pretreatment box 42 is fixedly connected to the front side of the mounting base 41. The inner cylinder 43 is fixedly connected to the inside of the pretreatment box 42. A gap is left between the inner cylinder 43 and the inner wall of the pretreatment box 42. A circular through hole is arranged in a circular array on the outer side of the inner cylinder 43. The shear impeller 44 is rotatably connected to the center of the inside of the pretreatment box 42. The pretreatment box 42 is connected to the inside of the temporary storage tank 1 through the connecting pipe 45 on the upper right side. Mounting base 41 is used for mounting the pretreatment tank 42. The juice raw material is introduced from the front port of the pretreatment tank 42 and enters the inner cylinder 43. When the shear impeller 44 rotates, it will cut the coarse pulp, realizing the initial processing of the pulp. While the shear impeller 44 is rotating, it will push the cut pulp and liquid outward. The juice and pulp flow through the circular through hole and in the annular flow channel between the inner cylinder 43 and the inner wall of the pretreatment tank 42. When it passes through the port of the connecting pipe 45, it will enter the interior of the temporary storage tank 1 along the connecting pipe 45.
[0033] The pretreatment unit 4 also includes a first motor 46, a fixing ring 47, a second motor 48, and a stirring frame 49. The first motor 46 is mounted on the rear side of the mounting base 41. The fixing ring 47 is fastened to the outside of the first motor 46, and its lower end is fixedly connected to the mounting base 41. The output shaft of the first motor 46 faces forward and is fixedly connected to the shaft of the shear impeller 44. The stirring frame 49 is rotatably connected inside the temporary storage tank 1. The second motor 48 is mounted on the lower side of the temporary storage tank 1, and its output shaft is fixedly connected to the lower shaft of the stirring frame 49. The fixing ring 47 is used to fix the first motor 46, which drives the shear impeller 44 to rotate. The temporary storage tank 1 is used to temporarily store the juice after preliminary refining. During temporary storage, the second motor 48 drives the stirring frame 49 to rotate, stirring the juice, preventing pulp sedimentation, and ensuring uniform mixing of the pulp and juice.
[0034] It also includes support columns 5, mounting brackets 6, clamping brackets 7, clamping blocks 8, and feet 9. The pressure box 31 is installed and fixed inside the frame-type mounting bracket 6. The lower end of the mounting bracket 6 is fixedly connected to two left and right support columns 5, and the lower end of each support column 5 is fixedly connected to a foot 9. The upper end of the mounting bracket 6 is fixedly connected to two front and rear F-shaped clamping brackets 7. The outlet pipe 311 is installed and clamped inside the upper end of the clamping bracket 7. A clamping block 8 is fixedly connected to the rear side of the pressure box 31 and at the tail of each hydraulic cylinder 35. The support columns 5 are used to support the mounting bracket 6. The feet 9 make the frame more stable by increasing the ground contact area. The mounting bracket 6 is used for the installation and fixation of the pressure box 31. The clamping brackets 7 are used to clamp the outlet pipe 311. The clamping blocks 8 are used to fix the tail of the hydraulic cylinder 35.
[0035] It also includes a bracket 10, a support 11, and a fixing block 12. Four folded brackets 10 are arranged in a circular array on the lower side of the temporary storage tank 1. A ring-shaped support 11 is fixedly connected to the upper end of each bracket 10, supporting the bottom of the temporary storage tank 1. A second motor 48 is installed at the midpoint of the horizontal section of the four brackets 10. The fixing block 12 is fixedly connected to the lower outer side of the second motor 48, and is fixedly connected to the bracket 10 by bolts. The support 11 supports the temporary storage tank 1, the brackets 10 support both the support 11 and the temporary storage tank 1, and the folded structure of the brackets 10 makes the placement of the temporary storage tank 1 more stable. The fixing block 12 is used to fix the second motor 48.
[0036] The working principle of the high-pressure homogenizing equipment for fruit juice processing provided by this utility model is as follows: In this equipment, the pretreatment unit 4 is used to initially refine the larger particles in the fruit pulp of the beverage. The pre-treated fruit juice is temporarily stored in the temporary storage tank 1, and then further homogenized in the pressurization box 31. When the hydraulic cylinder 35 pulls the piston 36 backward, the fruit juice is sucked into the inner cavity 34 through the negative pressure environment. When the hydraulic cylinder 35 pushes the piston 36 forward, it can pressurize the liquid in the cavity. The pressurized fruit juice flows upward through the speed-increasing tube 37. The upper end of the speed-increasing tube 37 gradually narrows, which can further pressurize and accelerate the fruit juice to improve the subsequent processing speed. Homogenization effect: After the high-speed, high-pressure fruit juice enters the homogenizer 38, it is blocked by the baffle 310, and then changes its flow direction and diffuses outward from the center of the inner core 39. The high-speed diffusion of fruit pulp is cut into smaller particles by the slender and sharp triangular blocks, thereby achieving efficient homogenization of the fruit juice and pulp. The diversion pipe 32 is used to direct the fruit juice to each inner cavity 34. The one-way valve 33 can close the lower port of the inner cavity 34 when the hydraulic cylinder 35 pushes the piston 36 to pressurize the liquid, so that the liquid fruit juice can be pressurized and flow upward. The fruit juice passing through the homogenizer 38 converges upward to the outlet pipe 311 and is output from the right port of the outlet pipe 311. This equipment also has pretreatment measures for fruit juice raw materials: the mounting base 41 is used for the installation of the pretreatment tank 42. The fruit juice raw materials are introduced from the front port of the pretreatment tank 42 and enter the inner cylinder 43. When the shear impeller 44 rotates, it will cut the coarse pulp, realizing the preliminary treatment of the pulp. While the shear impeller 44 is rotating, it will push the cut and refined pulp and liquid outward. The fruit juice and pulp flow through the circular through hole and in the annular flow channel between the inner cylinder 43 and the inner wall of the pretreatment tank 42. When passing through the port of the connecting pipe 45, it will enter the interior of the temporary storage tank 1 along the connecting pipe 45. The fixing ring 47 is used to fix the motor 46. The motor 46 is used to drive the shear impeller 44 to rotate. The temporary storage tank 1 is used to temporarily store the fruit juice after preliminary refinement. During the temporary storage process, the motor 48 drives the stirring frame 49 to rotate to stir the fruit juice, prevent pulp sedimentation, and make the pulp and fruit juice evenly mixed. In addition, the support column 5 is used to support the mounting frame 6, the foot 9 makes the frame more stable by increasing the ground contact area, the mounting frame 6 is used to install and fix the pressure box 31, the clamping frame 7 is used to clamp the outlet pipe 311, the clamping block 8 is used to fix the tail of the hydraulic cylinder 35; the bracket 11 is used to support the temporary storage tank 1, the support 10 is used to support the bracket 11 and the temporary storage tank 1, the folded structure of the support 10 can make the placement of the temporary storage tank 1 more stable, and the fixing block 12 is used to fix the motor 48.
[0037] It is worth noting that the input terminals of the hydraulic cylinder 35, the first motor 46, and the second motor 48 disclosed in the above embodiments are all electrically connected to the output terminal of the external power supply through the PLC controller. The PLC controller controls the operation of the hydraulic cylinder 35, the first motor 46, and the second motor 48 using methods commonly used in the prior art.
[0038] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A high pressure homogenization apparatus for processing of fruit juice beverages, characterized by: Including temporary storage tank (1), high pressure homogenization unit (3) and pretreatment unit (4); Temporary storage tank (1): vertically arranged, and the right end is fixedly connected with main pipeline (2) on the lower side; High pressure homogenization unit (3): containing booster box (31), inner cavity (34), hydraulic cylinder (35), piston (36), speed-up tube (37), homogenizer (38), inner core (39) and stop block (310), the upper side of the main pipeline (2) is provided with booster box (31), three T-shaped inner cavities (34) are arranged in the booster box (31), the long section of the T-shaped inner cavity (34) is longitudinally rearward, and the short section is vertically arranged on the front side, three hydraulic cylinders (35) are embeddedly arranged on the rear side of the booster box (31), one piston (36) is fixedly arranged on the front side of each hydraulic cylinder (35), and the piston (36) is slidably connected in the longitudinal long section of the inner cavity (34), one vertical speed-up tube (37) is fixedly connected to the upper side of the booster box (31) and located at the upper end of each inner cavity (34), the upper section of the speed-up tube (37) is gradually narrowed, and the upper side end is inserted into the lower end of the homogenizer (38), the inner wall of the homogenizer (38) is fixedly connected with the inner core (39), the inner core (39) is formed by a plurality of slender triangular blocks arranged along the inner wall of the homogenizer (38), the tip of the inner core (39) is outward, a small gap is left between adjacent blocks, and the upper end center of the inner core (39) is protruded upward, and the inner core (39) is fixedly connected with the circular stop block (310) in the protruded end; The pretreatment unit (4) is installed in the inside and left side of the temporary storage tank (1).
2. A high pressure homogenizing apparatus for processing of fruit juice beverage as claimed in claim 1, wherein: The high pressure homogenization unit (3) further comprises a shunt pipe (32), a one-way valve (33) and a discharge pipeline (311), the upper side of the main pipeline (2) leads out three shunt pipes (32), the three shunt pipes (32) are vertically upward and are fixedly connected to the lower ports of the three inner cavities (34), respectively, each shunt pipe (32) is provided with a one-way valve (33) near the booster box (31), the upper side of the homogenizer (38) is provided with a transverse discharge pipeline (311), the opening of the discharge pipeline (311) faces right, and the upper end of the homogenizer (38) is communicated with the discharge pipeline (311).
3. A high pressure homogenizing apparatus for processing of fruit juice beverage as claimed in claim 1, wherein: The pretreatment unit (4) comprises a mounting seat (41), a pretreatment box (42), an inner cylinder (43), a shear impeller (44) and a connecting pipe (45), the outer side of the upper left part of the temporary storage tank (1) is fixedly connected with the mounting seat (41), the front side of the mounting seat (41) is fixedly connected with the circular cake-shaped pretreatment box (42), the inner cylinder (43) is fixedly connected in the pretreatment box (42), a gap is left between the inner cylinder (43) and the inner wall of the pretreatment box (42), and a circular through hole is arranged on the outer side of the inner cylinder (43) in a circumferential array, the inner cylinder (43) is rotatably connected to the center part of the inside of the pretreatment box (42), the pretreatment box (42) is communicated with the inside of the temporary storage tank (1) through the connecting pipe (45) on the upper right side.
4. A high pressure homogenizing apparatus for processing of fruit juice beverage according to claim 3, characterized in that: The pre-processing unit (4) further comprises a first motor (46), a fixed ring (47), a second motor (48) and an agitating frame (49), the rear side of the mounting base (41) is provided with the first motor (46), the fixed ring (47) is clamped on the outer side of the first motor (46), and the lower end is fixedly connected with the mounting base (41), the output shaft of the first motor (46) is forward and fixedly connected with the shaft body of the shearing impeller (44), the inside of the temporary storage tank (1) is rotatably connected with the agitating frame (49), the lower side of the temporary storage tank (1) is provided with the second motor (48), and the output shaft of the second motor (48) is fixedly connected with the lower end shaft body of the agitating frame (49).
5. The high pressure homogenizing apparatus for processing of fruit juice beverage according to claim 2, wherein: It also includes a support column (5), a mounting frame (6), a clamping frame (7), a clamping block (8) and a foot base (9), the booster tank (31) is fixedly installed in the inside of the frame-shaped mounting frame (6), the lower end of the mounting frame (6) is fixedly connected with two left and right support columns (5), the lower end of each support column (5) is fixedly connected with a foot base (9), the upper end of the mounting frame (6) is fixedly connected with two front and rear F-shaped clamping frames (7), the outlet pipeline (311) is installed and clamped in the upper end of the clamping frame (7), and one clamping block (8) is fixedly connected to the rear side of the booster tank (31) and located at the tail of each hydraulic cylinder (35).
6. A high pressure homogenizing apparatus for processing of fruit juice beverage as claimed in claim 4 wherein: It also includes a bracket (10), a bracket (11) and a fixed block (12), the lower side of the temporary storage tank (1) is circumferentially arranged with four folded brackets (10), the upper end of the bracket (10) is fixedly connected with an annular bracket (11), the bracket (11) is supported on the bottom of the temporary storage tank (1), the second motor (48) is installed at the middle junction of the horizontal section of the four brackets (10), the fixed block (12) is fixedly connected to the lower position outside the second motor (48), and the fixed block (12) is fixedly connected with the bracket (10) through bolts.