Ion exchange resin treatment device
By designing a transfer, disassembly, and depressurization mechanism for the ion exchange resin treatment device, the problem of difficult resin replacement in existing devices has been solved, enabling convenient resin replacement and device cleaning, and improving the service life and maintenance efficiency of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZIBO HAOFU SYNTHETIC RESIN CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-05-19
AI Technical Summary
Existing ion exchange resin treatment devices lack a structural design for removing ion exchange resin, making it difficult to replace when performance degrades.
An ion exchange resin treatment device was designed, which includes a transmission mechanism, a disassembly mechanism, and a pressure relief mechanism. The transmission mechanism transports oil for filtration, the disassembly mechanism releases the pressure of the blockage, facilitating the extraction of the shell and replacement of the resin, and the pressure relief mechanism prevents excessive pressure inside the treatment tank.
This enables convenient replacement of ion exchange resins and cleaning of the device, improving ease of use and equipment maintenance efficiency.
Smart Images

Figure CN224252839U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ion exchange resin technology, and in particular to an ion exchange resin treatment device. Background Technology
[0002] An ion exchange resin treatment device is a device that uses ion exchange resins to remove specific ions from liquids. It is one of the most commonly used and important separation and purification technologies in many industries such as water treatment, chemical industry, pharmaceutical industry, food and beverage industry, power industry, and metallurgy.
[0003] A search revealed a special ion exchange resin treatment device with authorization announcement number CN215137110U. Its utility model adds a return pipe and a return valve between the storage tank and the filter chamber, which effectively reduces the pressure inside the filter tank. The oil is guided by a flexible guide plate, so that the oil passes through the ion exchange resin evenly, thereby avoiding damage to the ion exchange resin due to excessive local pressure and greatly improving the service life of the equipment.
[0004] However, in actual long-term use, the performance of the ion exchange resin in this device will significantly decline. Because the device lacks a structural design for removing the ion exchange resin, it is difficult to replace it when its performance deteriorates.
[0005] Therefore, it is necessary to provide an ion exchange resin treatment device to solve the above-mentioned technical problems. Utility Model Content
[0006] To address the technical problem of difficulty in replacing ion exchange resins in existing ion exchange resin treatment devices, this utility model provides an ion exchange resin treatment device.
[0007] The ion exchange resin treatment device provided by this utility model includes: a base plate, on the top of which a storage tank and a treatment box are fixedly installed; a housing is slidably and sealed on the treatment box; the bottom of the housing has multiple first filter holes, and the top of the housing has multiple second filter holes; the interior of the housing is provided with ion exchange resin for treating oil; a baffle fixedly installed on the housing, the baffle having an opening; a block fixedly installed on the baffle by bolts, the block corresponding to the opening; a transmission mechanism installed on the base plate for conveying oil; and a disassembly mechanism assembled on the treatment box for squeezing the block.
[0008] Preferably, the transmission mechanism includes: an oil pump fixedly installed on the base plate, a suction pipe fixedly installed on the pump's suction end, one end of the suction pipe extending into the interior of the storage tank; and a discharge pipe fixedly installed on the pump's discharge end, one end of the discharge pipe extending into the interior of the processing tank.
[0009] Preferably, the disassembly mechanism includes: a rotating shaft rotatably mounted on the processing box, a support plate fixedly mounted on the rotating shaft, a screw threadedly mounted on the support plate, a pressure block fixedly mounted at one end of the screw, and the pressure block being adapted to a slot on the block.
[0010] Preferably, the ion exchange resin treatment device further includes a pressure relief mechanism installed on the treatment tank. The pressure relief mechanism includes: a cylinder fixedly installed on the treatment tank, a spring fixedly installed on the inner wall of the cylinder, a sealing plug fixedly installed on the spring, and the sealing plug being slidably connected to the inner wall of the cylinder; and a return pipe fixedly installed on the cylinder, one end of which extends into the interior of the storage tank.
[0011] Preferably, a handwheel is fixedly installed at one end of the screw, and an oil outlet pipe is fixedly installed at the top of the processing box.
[0012] Preferably, a plurality of flow-damping plates are fixedly installed on the inner wall of the processing box, and all of the plurality of flow-damping plates are configured in an S-shape.
[0013] Preferably, two tie rods are fixedly installed on the block, and the two tie rods are arranged symmetrically.
[0014] Compared with related technologies, the ion exchange resin treatment device provided by this utility model has the following beneficial effects:
[0015] This invention provides an ion exchange resin treatment device. Using a transmission mechanism, the oil to be treated, poured into a storage tank, is transported to a treatment tank. The oil then sequentially passes through the second filter hole, the ion exchange resin, and the first filter hole on the shell, finally exiting through the oil outlet pipe. This effectively removes particulate and soluble impurities from the oil. A disassembly mechanism releases the pressure on the blockage. After release, the shell can be pulled out from one side of the treatment tank by pulling the blockage and baffle. After extraction, the bolts on the baffle and blockage are removed using tools, allowing the blockage to be removed from the opening. Once the blockage is removed, the ion exchange resin inside the shell can be poured out for replacement. Furthermore, the device facilitates cleaning of the shell and the multiple first and second filter holes. It is convenient to use and effectively solves the technical problem of difficulty in replacing ion exchange resin in existing ion exchange resin treatment devices. Attached Figure Description
[0016] Figure 1 A cross-sectional view of a preferred embodiment of the ion exchange resin treatment device provided by this utility model.
[0017] Figure 2 yes Figure 1An enlarged schematic diagram of part A is shown below;
[0018] Figure 3 yes Figure 1 The enlarged schematic diagram of part B is shown.
[0019] Labels in the diagram: 1. Base plate; 2. Storage tank; 3. Processing box; 4. Shell; 5. First filter hole; 6. Second filter hole; 7. Ion exchange resin; 8. Baffle; 9. Block; 10. Oil pump; 11. Suction pipe; 12. Discharge pipe; 13. Rotating shaft; 14. Support plate; 15. Screw; 16. Pressure block; 17. Cylinder; 18. Spring; 19. Sealing plug; 20. Return pipe; 21. Oil outlet pipe; 22. Flow buffer plate. Detailed Implementation
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification and the foregoing drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification or the foregoing drawings are used to distinguish different objects, not to describe a specific order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0021] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0022] This utility model provides an ion exchange resin treatment device, such as... Figure 1-3As shown, the ion exchange resin treatment device includes: a base plate 1, a storage tank 2 and a treatment box 3 fixedly installed on the top of the base plate 1, a housing 4 slidably and sealed on the treatment box 3, a plurality of first filter holes 5 opened at the bottom of the housing 4, a plurality of second filter holes 6 opened at the top of the housing 4, and an ion exchange resin 7 for treating oil liquid disposed inside the housing 4; a baffle 8 fixedly installed on the housing 4, the baffle 8 having an opening; a block 9 fixedly installed on the baffle 8 by bolts, the block 9 being arranged corresponding to the opening; a transmission mechanism for conveying oil liquid installed on the base plate 1; and a disassembly mechanism for squeezing the block 9 assembled on the treatment box 3.
[0023] In this embodiment, when using the device, the oil to be processed is poured into the storage tank 2, and then the conveying mechanism is activated to transfer the oil from the storage tank 2 to the processing tank 3. The oil is then filtered through multiple first filter holes 5. After filtration through the first filter holes 5, the oil undergoes adsorption filtration through ion exchange resin 7, effectively removing soluble impurities. Finally, the oil is filtered again through multiple second filter holes 6 and then discharged from the top of the processing tank 3. The treatment effect is good. After use, if replacement of the ion exchange resin is required... The ion exchange resin 7 needs to be removed by a disassembly mechanism to release the pressure on the block 9. After release, the housing 4 can be pulled out from one side of the treatment box 3 by pulling the block 9 and the baffle 8. After being pulled out, the bolts installed on the baffle 8 and the block 9 can be removed with tools. After removal, the block 9 can be removed from the opening. After the block 9 is removed, the ion exchange resin 7 inside the housing 4 can be poured out for replacement. In addition, it is convenient for people to clean the housing 4 and clean the multiple first filter holes 5 and multiple second filter holes 6. It is quite convenient to use.
[0024] In a further preferred embodiment of the present invention, the transmission mechanism includes: an oil pump 10 fixedly installed on the base plate 1, a suction pipe 11 fixedly installed on the liquid suction end of the oil pump 10, one end of the suction pipe 11 extending into the interior of the storage tank 2; and a discharge pipe 12 fixedly installed on the discharge end of the oil pump 10, one end of the discharge pipe 12 extending into the interior of the processing tank 3.
[0025] In this embodiment, the transmission mechanism is used to transport oil. When working, the oil pump 10 draws the oil to be processed in the storage tank 2 through the suction pipe 11. After the oil is pressurized, it is transported from the discharge pipe 12 to the inside of the processing tank 3. Then, it passes through the second filter hole 6, the ion exchange resin 7 and the first filter hole 5 on the shell 4 in sequence. After the ion exchange process is completed, purified oil is formed.
[0026] In a further preferred embodiment of the present invention, the disassembly mechanism includes: a rotating shaft 13 rotatably mounted on the processing box 3, a support plate 14 fixedly mounted on the rotating shaft 13, a screw 15 threadedly mounted on the support plate 14, a pressure block 16 fixedly mounted on one end of the screw 15, and the pressure block 16 being adapted to the slot on the blocking block 9.
[0027] In this embodiment, the disassembly mechanism is used to squeeze the plug 9. When the ion exchange resin 7 needs to be replaced, the screw 15 needs to be rotated. Since the screw 15 is threadedly connected to the support plate 14, the rotation of the screw 15 will drive the pressure block 16 to move until the pressure block 16 disengages from the slot on the plug 9. After disengagement, by rotating the shaft 13, the support plate 14, screw 15 and pressure block 16 can be rotated downwards. At this time, the housing 4 can be pulled out from one side of the processing box 3 by pulling the plug 9 and the baffle 8. After being pulled out, the bolts installed on the baffle 8 and the plug 9 can be removed with a tool. After removal, the plug 9 can be removed from the opening. After the plug 9 is removed, the ion exchange resin 7 inside the housing 4 can be poured out for replacement. In addition, it is convenient for people to clean the housing 4 and clean the multiple first filter holes 5 and multiple second filter holes 6. It is quite convenient to use.
[0028] In a further preferred embodiment of this utility model, the ion exchange resin treatment device further includes a pressure relief mechanism installed on the treatment tank 3. The pressure relief mechanism includes: a cylinder 17 fixedly installed on the treatment tank 3, a spring 18 fixedly installed on the inner wall of the cylinder 17, a sealing plug 19 fixedly installed on the spring 18, and the sealing plug 19 slidably connected to the inner wall of the cylinder 17; and a return pipe 20 fixedly installed on the cylinder 17, one end of the return pipe 20 extending into the interior of the storage tank 2.
[0029] In this embodiment, during use, when the oil pressure inside the treatment tank 3 exceeds a set threshold, the hydraulic pressure overcomes the resistance of the spring 18 and pushes the sealing plug 19 to move, causing the sealing plug 19 to slide on the inner wall of the cylinder 17. When it slides to a suitable position, the oil in the treatment tank 3 will enter the return pipe 20 from the cylinder 17. The return pipe 20 will guide this oil back to the storage tank 2. In this way, the pressure inside the treatment tank 3 can be effectively prevented from being too high. After the pressure returns to normal, the spring 18 pushes the sealing plug 19 to reset and reseal, so as to prevent the oil from continuing to enter the return pipe 20.
[0030] In a further preferred embodiment of the present invention, a handwheel is fixedly installed at one end of the screw 15, and an oil outlet pipe 21 is fixedly installed on the top of the processing box 3.
[0031] In this embodiment, the use of a handwheel makes it convenient for people to rotate the screw 15.
[0032] In a further preferred embodiment of the present invention, a plurality of flow-retarding plates 22 are fixedly installed on the inner wall of the processing box 3, and the plurality of flow-retarding plates 22 are all configured as S-shaped.
[0033] In this embodiment, with the use of multiple S-shaped flow buffers 22, when the oil enters the treatment tank 3 through the discharge pipe 12, it first impacts the curved surface of the S-shaped flow buffer 22 to generate a flow split. The oil forms a spiral flow path along the S-shaped plate surface, and the flow speed is slowed down and evenly dispersed. The oil that has undergone the flow buffer treatment smoothly contacts the second filter hole 6 of the housing 4, avoiding direct impact that could disturb the ion exchange resin 7.
[0034] In a further preferred embodiment of this utility model, two pull rods are fixedly installed on the block 9, and the two pull rods are symmetrically arranged.
[0035] In this embodiment, the use of two levers allows people to easily pull the block 9 and the baffle 8 by hand, which can pull the housing 4 out from one side of the processing box 3.
[0036] In summary, compared with related technologies, this solution, through the use of a transmission mechanism, can transport the oil to be treated from the storage tank 2 to the treatment tank 3, allowing the oil to sequentially pass through the second filter hole 6, ion exchange resin 7, and first filter hole 5 on the shell 4, and finally be discharged from the oil outlet pipe 21. This effectively removes particulate and soluble impurities from the oil. The disassembly mechanism releases the pressure on the block 9, allowing the shell 4 to be pulled out from one side of the treatment tank 3 by pulling the block 9 and baffle 8. After extraction, the bolts installed on the baffle 8 and block 9 can be removed using tools, allowing the block 9 to be removed from the opening. With the block 9 removed, the ion exchange resin 7 inside the shell 4 can be poured out for replacement. Furthermore, it facilitates cleaning of the shell 4 and the multiple first filter holes 5 and second filter holes 6. The solution is convenient to use and effectively solves the technical problem of difficulty in replacing ion exchange resin in existing ion exchange resin treatment devices.
[0037] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.
[0038] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. An ion exchange resin treatment device, characterized in that, include: The base plate has a storage tank and a processing box fixedly installed on its top. A housing is slidably installed on the processing box. The bottom of the housing has multiple first filter holes, and the top of the housing has multiple second filter holes. The interior of the housing is provided with ion exchange resin for treating oil. A baffle plate is fixedly installed on the housing, and the baffle plate has an opening; A blocking block is fixedly installed on the baffle by bolts, and the blocking block is arranged corresponding to the opening; A transmission mechanism for conveying oil is installed on the base plate; A disassembly mechanism for squeezing out blockages is mounted on the processing box.
2. The ion exchange resin treatment apparatus according to claim 1, characterized in that, The transmission mechanism includes: An oil pump is fixedly installed on the base plate, and a suction pipe is fixedly installed on the pumping end of the oil pump, with one end of the suction pipe extending into the interior of the storage tank. A discharge pipe is fixedly installed on the discharge end of the oil pump, with one end of the discharge pipe extending into the interior of the treatment tank.
3. The ion exchange resin treatment apparatus according to claim 1, characterized in that, The disassembly mechanism includes: A rotating shaft mounted on the processing box is rotated, a support plate is fixedly mounted on the rotating shaft, a screw is threaded onto the support plate, a pressure block is fixedly mounted on one end of the screw, and the pressure block is adapted to the slot on the block.
4. The ion exchange resin treatment apparatus according to claim 1, characterized in that, The ion exchange resin treatment device further includes a pressure relief mechanism installed on the treatment tank, the pressure relief mechanism comprising: A cylindrical body is fixedly installed on the processing box. A spring is fixedly installed on the inner wall of the cylindrical body. A sealing plug is fixedly installed on the spring. The sealing plug is slidably connected to the inner wall of the cylindrical body. A return pipe is fixedly installed on the cylinder, with one end of the return pipe extending into the interior of the storage tank.
5. The ion exchange resin treatment apparatus according to claim 3, characterized in that, A handwheel is fixedly installed at one end of the screw, and an oil outlet pipe is fixedly installed on the top of the processing box.
6. The ion exchange resin treatment apparatus according to claim 1, characterized in that, Multiple flow-damping plates are fixedly installed on the inner wall of the processing box, and all of the multiple flow-damping plates are S-shaped.
7. The ion exchange resin treatment apparatus according to claim 1, characterized in that, Two tie rods are fixedly installed on the block, and the two tie rods are arranged symmetrically.