Dispensing device for I-shaped inductor

Abstract

The utility model discloses a dispensing device for I-shaped inductors, and aims to provide the dispensing device for the I-shaped inductors, which can be used for uniformly dispensing after clamping the inductors in batches. The device comprises a workbench, wherein a storage tray is arranged at one end of the workbench; the transverse moving assembly is installed on the workbench, and the upper end of the transverse moving assembly is arranged above the storage disc; the corner assembly is mounted on the transverse moving assembly; the lifting assembly is mounted on the corner assembly; the clamping assembly is mounted on the lifting assembly; and the dispensing assembly is mounted on the workbench and corresponds to the clamping assembly. The beneficial effects of the utility model are that: can carry out unified dispensing treatment after batch clamping of inductor, can realize transverse movement, can adjust the clamping angle, can realize the clamping function, can clamp inductor pins in batch, and can ensure the stability of the dispensing process.

Description

Technical Field

[0001] This utility model relates to the field of inductor processing technology, and in particular to a dispensing device for an I-shaped inductor. Background Technology

[0002] I-beam inductors are widely used in through-hole assembly due to their low impedance, small size, and ease of installation. This inductor consists of a column and two leads at the top of the column, with two leads extending from the inductor frame. During the manufacturing process, tin plating and adhesive dispensing are required. After tin plating the inductor leads, adhesive is applied to the base of the leads. Most existing dispensing devices clamp individual inductors before dispensing, which can lead to low dispensing efficiency. Utility Model Content

[0003] The present invention aims to overcome the inefficiency of dispensing inductors by clamping them individually in the prior art, and provides a dispensing device for I-shaped inductors that can perform batch dispensing of inductors after clamping them individually.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A dispensing device for an I-shaped inductor, comprising:

[0006] A workbench, one end of which is provided with a storage tray;

[0007] A transverse moving assembly is mounted on a workbench, with its upper end positioned above the storage tray.

[0008] A corner assembly, wherein the corner assembly is mounted on a lateral movement assembly;

[0009] A lifting assembly, wherein the lifting assembly is mounted on a corner assembly;

[0010] A clamping assembly, wherein the clamping assembly is mounted on the lifting assembly;

[0011] A dispensing assembly, which is mounted on a worktable and corresponds to a clamping assembly.

[0012] A tray is installed on the workbench to receive the processed inductors. The clamping component is moved by the traversing component, and then the clamping angle is changed by the corner component. Then the clamping component is extended by the lifting component to cover the inductor leads. The clamping component then holds the inductor leads. The corner component changes the angle of the clamping component to correspond with the dispensing component, and the dispensing component performs dispensing on the inductor. After dispensing, the clamping component is moved to the placement tray by the traversing component, which achieves the purpose of batch clamping of inductors and uniform dispensing.

[0013] Preferably, the lateral movement assembly includes a lifting frame and a lateral movement frame. The lifting frame includes a support frame and a crossbar. Support frames are provided at both ends of the crossbar. One end of each support frame is connected to the crossbar, and the other end is connected to the worktable. The lateral movement frame includes a top plate and side plates. The cross-sectional shape of the lateral movement frame is U-shaped. Two side plates are provided and respectively installed on both sides of the top plate. The top plate is slidably connected to the crossbar. A motor is mounted on the top plate, and a gear is mounted on the motor shaft of the motor. A rack is mounted on the crossbar, and the gear meshes with the rack. The lifting frame of the lateral movement assembly is used to raise the lateral movement frame above the worktable. During lateral movement, the lateral movement frame is slidably connected to the crossbar of the lifting frame through the cooperation of a sliding block and a sliding groove. The lateral movement frame can move on the crossbar. When the motor mounted on the top plate of the lateral movement frame is activated, the motor drives the gear to rotate. The meshing of the gear and the rack moves the lateral movement frame. This design enables lateral movement.

[0014] Preferably, the corner assembly includes a corner shaft and a second motor. Both ends of the corner shaft are equipped with rotating shafts. The corner shaft is rotatably connected to the side plate of the transverse frame via these rotating shafts. A second gear is mounted on one end of the rotating shaft. The second motor is mounted on the side plate, and a third gear is mounted on its motor shaft. The second and third gears mesh. A flat plate is mounted on the corner shaft. The corner shaft is rotatably connected to the side plate of the transverse frame via rotating shafts. Rotation of the corner shaft adjusts the angle of the clamping assembly. The second motor, mounted on the side plate of the transverse frame, actuates, driving the second gear to rotate. The meshing of the second gear with the third gear on the rotating shaft drives the corner shaft to rotate. This design allows for adjustment of the clamping angle.

[0015] Preferably, the lifting assembly includes a pneumatic cylinder and a lifting plate. The pneumatic end of the pneumatic cylinder is connected to the lifting plate. Clamping assemblies are installed at both ends of the lifting plate. Each clamping assembly includes a pneumatic cylinder and a moving block. A mounting frame is installed on the top surface of the lifting plate. The pneumatic cylinder is mounted on the mounting frame. A connecting block is installed at the pneumatic end of the pneumatic cylinder. Moving blocks are provided on both sides of the lifting plate. Sliding blocks are installed on the moving blocks. Sliding grooves are provided on both sides of the lifting plate. The moving blocks are slidably connected to the lifting plate through the cooperation of the sliding blocks and the sliding grooves. A rotating rod is provided on the moving block. One end of the rotating rod is rotatably connected to a rotating rod, and the other end of the rotating rod is rotatably connected to the moving block. The first pneumatic cylinder of the lifting assembly is installed on the flat plate of the corner shaft. The first pneumatic cylinder drives the lifting plate to rise and fall. The clamping assembly is installed on the lifting plate. The clamping assembly clamps the plate by moving the moving blocks on both sides of the lifting plate towards each other. The second pneumatic cylinder, which is installed on the mounting frame, retracts, which moves the connecting block away from the lifting plate. Since the moving block can only move on the lifting plate, it is connected by a rotating rod. When the connecting block rises, the included angle between the two rotating rods decreases, thereby driving the moving block to move towards each other along the sliding groove of the lifting plate, thus realizing the clamping function. This design can realize the clamping function.

[0016] Preferably, clamping plates are provided on both sides of the lifting plate. The two ends of each clamping plate are connected to a moving block on the same side of each of the two clamping components. A contact strip is installed on the opposite side of the clamping plates. The clamping plates are mounted on the moving blocks, and the moving blocks drive the clamping plates on both sides to move towards each other. The long clamping plates allow for batch clamping of inductors. A contact strip, made of flexible material, is installed on the side of the clamping plate facing the opposite side to better clamp the inductor leads and prevent damage. This design allows for batch clamping of inductor leads.

[0017] Preferably, the dispensing assembly includes a slide cylinder and a dispensing machine. A positioning arm is mounted on the slide cylinder, and the dispensing machine is mounted on the positioning arm and corresponds to the clamping assembly. The slide cylinder of the dispensing assembly is mounted on a worktable, and the sliding cylinder drives the clamping arm to move. The clamping arm is a commercially available robotic arm for clamping inductors, used to position the inductor to be dispensed. To ensure stability during the dispensing process, after the inductor is positioned by the positioning arm, the dispensing machine performs the dispensing process. The dispensing machine is also existing technology and can be obtained through normal procurement. This design ensures the stability of the dispensing process.

[0018] The beneficial effects of this utility model are: it can perform batch clamping of inductors and then uniform dispensing, it can achieve lateral movement, it can adjust the clamping angle, it can achieve clamping function, it can clamp inductor pins in batches, and it can ensure the stability of the dispensing process. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 yes Figure 1 Schematic diagram of the middle transverse movement component;

[0021] Figure 3 yes Figure 1 A schematic diagram of the structure of the clamping component;

[0022] Figure 4 yes Figure 1 A schematic diagram of the dispensing assembly.

[0023] In the diagram: 1. Workbench; 11. Storage tray; 2. Transverse assembly; 21. Lifting frame; 22. Transverse frame; 23. Support frame; 24. Crossbar; 25. Top plate; 26. Side plate; 27. Motor 1; 28. Gear 1; 29. ​​Rack; 3. Corner assembly; 31. Corner shaft; 32. Motor 2; 33. Rotating shaft; 34. Gear 2; 35. Gear 3; 36. Flat plate; 4. Lifting assembly; 41. Pneumatic cylinder 1; 42. Lifting plate; 43. Sliding groove; 5. Clamping assembly; 51. Pneumatic cylinder 2; 52. Moving block; 53. Mounting frame; 54. Connecting block; 55. Sliding block; 56. Rotating rod; 57. Clamping plate; 58. Contact strip; 6. Dispensing assembly; 61. Slide table cylinder; 62. Dispensing machine; 63. Positioning arm. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0025] like Figure 1 In the illustrated embodiment, a dispensing apparatus for an I-type inductor includes:

[0026] Workbench 1, with a storage tray 11 at one end;

[0027] The transverse component 2 is installed on the worktable 1, and the upper end of the transverse component 2 is positioned above the storage tray 11.

[0028] Corner assembly 3 is mounted on transverse assembly 2;

[0029] Lifting component 4 is mounted on corner component 3;

[0030] Clamping component 5 is mounted on lifting component 4;

[0031] Dispensing assembly 6 is mounted on worktable 1 and corresponds to clamping assembly 5.

[0032] like Figure 2 As shown, the transverse assembly 2 includes a lifting frame 21 and a transverse frame 22. The lifting frame 21 includes a support frame 23 and a crossbar 24. Both ends of the crossbar 24 are provided with support frames 23. One end of the support frame 23 is connected to the crossbar 24, and the other end of the support frame 23 is connected to the worktable 1. The transverse frame 22 includes a top plate 25 and side plates 26. The cross-sectional shape of the transverse frame 22 is U-shaped. There are two side plates 26, which are respectively installed on both sides of the top plate 25. The top plate 25 is slidably connected to the crossbar 24. A motor 27 is installed on the top plate 25. A gear 28 is installed on the motor shaft of the motor 27. A rack 29 is installed on the crossbar 24. The gear 28 meshes with the rack 29.

[0033] The corner assembly 3 includes a corner shaft 31 and a second motor 32. Both ends of the corner shaft 31 are equipped with rotating shafts 33. The corner shaft 31 is rotatably connected to the side plate 26 of the transverse frame 22 through the rotating shafts 33. A second gear 34 is installed on the rotating shaft 33 at one end of the corner shaft 31. The second motor 32 is installed on the side plate 26. A third gear 35 is installed on the motor shaft of the second motor 32. The second gear 34 and the third gear 35 mesh. A flat plate 36 is installed on the corner shaft 31.

[0034] like Figure 3 As shown, the lifting assembly 4 includes a pneumatic cylinder 41 and a lifting plate 42. The pneumatic end of the pneumatic cylinder 41 is connected to the lifting plate 42. Both ends of the lifting plate 42 are equipped with clamping assemblies 5. The clamping assembly 5 includes a pneumatic cylinder 51 and a moving block 52. The top surface of the lifting plate 42 is equipped with a mounting frame 53. The pneumatic cylinder 51 is mounted on the mounting frame 53. The pneumatic end of the pneumatic cylinder 51 is equipped with a connecting block 54. Both sides of the lifting plate 42 are provided with moving blocks 52. The moving blocks 52 are equipped with sliding blocks 55. Both sides of the lifting plate 42 are provided with sliding grooves 43. The moving blocks 52 are slidably connected to the lifting plate 42 through the cooperation of the sliding blocks 55 and the sliding grooves 43. The moving blocks 52 are equipped with rotating rods 56. One end of the rotating rods 56 is rotatably connected to the moving blocks 52, and the other end of the rotating rods 56 is rotatably connected to the moving blocks 52.

[0035] Both sides of the lifting plate 42 are provided with clamping plates 57. The two ends of the clamping plates 57 are respectively connected to the moving blocks 52 on the same side of the two clamping components 5. The opposite side of the clamping plates 57 is equipped with contact strips 58.

[0036] like Figure 4 As shown, the dispensing assembly 6 includes a slide cylinder 61 and a dispensing machine 62. A positioning arm 63 is mounted on the slide cylinder 61, and the dispensing machine 62 is mounted on the positioning arm 63 and corresponds to the clamping assembly 5.

[0037] When the inductor is heated, motor 27 operates, driving gear 28 to rotate. Gear 28 meshes with rack 29, causing the transverse frame 22 to move on the crossbar 24 of the lifting frame 21, moving the transverse frame 22 to one end of the crossbar 24. Then, motor 32 operates, driving the angle shaft 31 to rotate to correspond with the inductor pins through the meshing of gear 34 and gear 35. Then, pneumatic cylinder 41 pushes the lifting plate 42 to move, covering the inductor pins through clamping plate 57. Then, pneumatic cylinder 51 operates, retracting and causing connecting block 54 to rise, which in turn causes the included angle of rotating rod 56 to decrease. Rotating rod 56 drives moving block 52 to move in the opposite direction. Moving block 52 clamps the inductor pins through the opposite movement of clamping plate 57 and contact bar 58.

[0038] After the inductor is clamped, the rotation of the corner shaft 31 drives the clamping assembly 5 to a vertical position. Then, the slide cylinder 61 drives the positioning arm 63 to move, clamping the inductor sequentially. After clamping the inductor, the dispensing machine 62 performs glue dispensing. After the glue dispensing of the inductor is completed, the movement of the transverse frame 22 on the crossbar 24 moves the clamping assembly 5 above the storage tray 11. Then, the pneumatic cylinder 41 extends to place the inductor on the storage tray 11, and the pneumatic cylinder 51 extends to release the fixation of the inductor leads.

Claims

1. A dispensing device for an I-shaped inductor, characterized in that it comprises: Workbench (1), one end of which is provided with a tray (11); A transverse component (2) is mounted on a workbench (1), with its upper end positioned above the storage tray (11). An angle component (3) is mounted on a transverse component (2); Lifting assembly (4), which is mounted on corner assembly (3); Clamping assembly (5), said clamping assembly (5) is mounted on lifting assembly (4); Dispensing assembly (6), which is mounted on workbench (1) and corresponds to clamping assembly (5).

2. The dispensing device for an I-shaped inductor according to claim 1, characterized in that, The transverse component (2) includes a lifting frame (21) and a transverse frame (22). The lifting frame (21) includes a support frame (23) and a crossbar (24). Both ends of the crossbar (24) are provided with support frames (23). One end of the support frame (23) is connected to the crossbar (24), and the other end of the support frame (23) is connected to the worktable (1). The transverse frame (22) includes a top plate (25) and side plates (26). The cross-sectional shape of the transverse frame (22) is U-shaped. There are two side plates (26) and they are respectively installed on both sides of the top plate (25). The top plate (25) is slidably connected to the crossbar (24). A motor (27) is installed on the top plate (25). A gear (28) is installed on the motor shaft of the motor (27). A rack (29) is installed on the crossbar (24). The gear (28) meshes with the rack (29).

3. The dispensing device for an I-shaped inductor according to claim 2, characterized in that, The corner assembly (3) includes a corner shaft (31) and a second motor (32). Both ends of the corner shaft (31) are equipped with shafts (33). The corner shaft (31) is rotatably connected to the side plate (26) of the transverse frame (22) through the shafts (33). A second gear (34) is installed on the shaft (33) at one end of the corner shaft (31). The second motor (32) is installed on the side plate (26). A third gear (35) is installed on the motor shaft of the second motor (32). The second gear (34) meshes with the third gear (35). A flat plate (36) is installed on the corner shaft (31).

4. The dispensing device for an I-shaped inductor according to claim 3, characterized in that, The lifting assembly (4) includes a pneumatic cylinder (41) and a lifting plate (42). The pneumatic end of the pneumatic cylinder (41) is connected to the lifting plate (42). Both ends of the lifting plate (42) are equipped with clamping assemblies (5). The clamping assembly (5) includes a pneumatic cylinder (51) and a moving block (52). A mounting frame (53) is installed on the top surface of the lifting plate (42). The pneumatic cylinder (51) is mounted on the mounting frame (53). A connecting block (54) is installed on the pneumatic end of the pneumatic cylinder (51). The lifting plate (42) is provided with moving blocks (52) on both sides. The moving blocks (52) are equipped with sliding blocks (55). The lifting plate (42) is provided with sliding grooves (43) on both sides. The moving blocks (52) are slidably connected to the lifting plate (42) through the cooperation of the sliding blocks (55) and the sliding grooves (43). The moving blocks (52) are provided with rotating rods (56). One end of the rotating rods (56) is rotatably connected to the rotating rods (56), and the other end of the rotating rods (56) is rotatably connected to the moving blocks (52).

5. The dispensing device for an I-shaped inductor according to claim 4, characterized in that, The lifting plate (42) is provided with clamping plates (57) on both sides. The two ends of the clamping plates (57) are respectively connected to the moving blocks (52) on the same side of the two clamping components (5). A contact strip (58) is installed on the opposite side of the clamping plates (57).

6. The dispensing device for an I-shaped inductor according to claim 1, characterized in that, The dispensing assembly (6) includes a slide cylinder (61) and a dispensing machine (62). A positioning arm (63) is mounted on the slide cylinder (61), and the dispensing machine (62) is mounted on the positioning arm (63) and corresponds to the clamping assembly (5).

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