Fine powder filtering device for carbon black production
By designing a detachable filter screen structure and a vibration motor drive, the problem of inconvenient cleaning caused by fixed filter screen installation was solved, and the efficiency of the carbon black production filtration device was improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINJIANG DEXIN NEW MATERIALS CO LTD
- Filing Date
- 2025-06-19
- Publication Date
- 2026-05-19
AI Technical Summary
In existing carbon black production filtration devices, the fixed installation of the filter screen makes it inconvenient to disassemble and clean, thus affecting the efficiency of use.
A detachable filter structure was designed. The filter screen can be easily disassembled and cleaned by driving the housing to vibrate through a vibration motor and combining a threaded rod and handwheel mechanism.
It enables easy disassembly and cleaning of the filter screen, improving filtration efficiency and ease of use of the device.
Smart Images

Figure CN224253483U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of carbon black production technology, specifically to a fine powder filtration device for carbon black production. Background Technology
[0002] Carbon black is an amorphous carbon, generally a light, loose, and extremely fine black powder with a very large surface area. It is a product obtained by incomplete combustion or thermal decomposition of carbon-containing substances (coal, natural gas, heavy oil, fuel oil, etc.) under insufficient air conditions. It can be used as a black dye in the manufacture of Chinese ink, ink, and paint, and also as a reinforcing agent for rubber. In the production process of carbon black, filtration devices are often used to filter the carbon black. However, in actual use, the filter screens of existing filtration devices are mostly fixed and not easy to disassemble, making it inconvenient to clean the filter screens, which is detrimental to their use. Therefore, a fine powder filtration device for carbon black production is proposed. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this utility model provides a fine powder filtration device for carbon black production, which has the advantages of easy disassembly of the filter screen. It solves the problem that in the actual use of existing filtration devices, the filter screens inside the device are mostly fixed and not easy to disassemble, which makes it inconvenient to clean the filter screen and thus hinders its use.
[0005] (II) Technical Solution
[0006] To facilitate the disassembly of the filter screen, this utility model provides the following technical solution: A fine powder filtration device for carbon black production includes a base plate and a filter screen. Rectangular frames are provided on both the left and right sides of the top of the base plate. Each rectangular frame has a support block extending to its top. A spring, fixedly connected to the top of the base plate at one end, is provided at the bottom of each support block. Limiting grooves are provided on opposite sides of the support blocks. Limiting blocks, respectively fixedly connected to the inner walls of opposite sides of the rectangular frames at the bottom of each limiting groove, are provided. A housing, fixedly connected to the top of the right support block at one end, is provided on the top of the left support block. A feed hopper, extending into the housing, is provided on the top of the housing. A discharge pipe, extending to the bottom, is provided on the inner bottom wall of the housing. A suction hose, located to the right of the feed hopper and extending into the housing, is provided on the top of the housing. Vibration motors are provided on the bottom of both the left and right sides of the housing. The inner walls of the housing are provided with mounting grooves on both the left and right sides. A mounting frame is provided between the two mounting grooves, with one end tightly fitted to the rear side of the inner wall of the housing. The filter screen is located inside the top of the mounting frame. A sealed door is provided on the front side of the housing, with one end tightly fitted to the front side of the mounting frame. Rectangular blocks are provided on both the left and right sides of the housing, located above the vibration motor. Rectangular grooves are provided on opposite sides of the two rectangular blocks. A first threaded rod is provided on the opposite sides of the two rectangular blocks, with one end extending into the two rectangular grooves. A first handwheel is provided on the opposite sides of the two first threaded rods. Fixing grooves are provided on both the left and right sides of the mounting frame. Fixing blocks are provided inside the two rectangular grooves, with one end threaded to the outside of the two first threaded rods and the other end extending into the two fixing grooves. Positioning grooves are provided on the top of the two fixing blocks. Positioning components are provided on the top of the two rectangular blocks, with one end extending into the two positioning grooves.
[0007] Preferably, the positioning component includes a housing, with a housing fixedly installed on the top of each of the two rectangular blocks, a slider movably installed on the bottom of each of the two housings, a positioning block fixedly installed on the bottom of each of the two sliders with one end extending into the interior of each of the two positioning slots, a second threaded rod threadedly connected to the top of each of the two housings with one end extending into its interior and movably connected to the top of each of the two sliders, and a second handwheel fixedly installed on the top of each of the two second threaded rods.
[0008] Preferably, each of the two rectangular blocks has a circular hole on its opposite side, and a first bearing is fixedly installed inside each of the two circular holes. The first threaded rod is rotatably connected to the rectangular block through the first bearing.
[0009] Preferably, the two fixing blocks are provided with threaded grooves on opposite sides that are adapted to the two first threaded rods, and the left and right sides of the housing are provided with first through holes adapted to the fixing blocks.
[0010] Preferably, the inner bottom walls of both housings are provided with a second through hole adapted to the positioning block, and the tops of both rectangular blocks are provided with a third through hole adapted to the positioning block.
[0011] Preferably, the top of each of the two housings is provided with threaded holes that are adapted to the two second threaded rods respectively, and the top of each of the two sliders is fixedly installed with a second bearing, and the second threaded rod is rotatably connected to the top of the slider through the second bearing.
[0012] (III) Beneficial Effects
[0013] Compared with the prior art, this utility model provides a fine powder filtration device for carbon black production, which has the following beneficial effects:
[0014] This fine powder filtration device for carbon black production uses two second handwheels to rotate two second threaded rods, which in turn move two sliders and two positioning blocks upwards. This causes the two positioning blocks to move out of their respective positioning slots, thus releasing the positional restriction on the two fixed blocks. Then, the two first handwheels are turned to rotate the two first threaded rods, causing the two fixed blocks to move in opposite directions, thus moving them out of their respective fixing slots and releasing the mounting frame. At this point, the sealed box door can be opened, and the mounting frame can be pulled forward to remove the filter screen. This facilitates easy removal and cleaning of the filter screen. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This utility model Figure 1 Enlarged view of point A in the middle;
[0017] Figure 3 This is a front view of the present utility model.
[0018] In the diagram: 1. Base plate, 2. Rectangular frame, 3. Support block, 4. Spring, 5. Limiting groove, 6. Limiting block, 7. Box body, 8. Feed hopper, 9. Discharge pipe, 10. Dust suction hose, 11. Vibration motor, 12. Mounting groove, 13. Mounting frame, 14. Filter screen, 15. Sealed box door, 16. Rectangular block, 17. Rectangular groove, 18. First threaded rod, 19. First handwheel, 20. Fixing groove, 21. Fixing block, 22. Positioning groove, 23. Positioning assembly, 231. Housing, 232. Slider, 233. Positioning block, 234. Second threaded rod, 235. Second handwheel. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-3 This utility model provides a technical solution: a fine powder filtration device for carbon black production, including a base plate 1 and a filter screen 14. Rectangular frames 2 are fixedly installed on the top left and right sides of the base plate 1. A support block 3 extending to the top of each of the two rectangular frames 2 is movably installed inside each of the two rectangular frames 2. A spring 4 with one end fixedly connected to the top of the base plate 1 is fixedly installed at the bottom of each of the two support blocks 3. Limiting grooves 5 are opened on the opposite sides of the two support blocks 3. A limiting block 6 with one end fixedly connected to the inner wall of the opposite side of each of the two limiting grooves 5 is movably installed at the bottom of each of the two limiting grooves 5.
[0021] A box 7 is fixedly installed on the top of the left support block 3, with one end fixedly connected to the top of the right support block 3. A feed hopper 8 is fixedly installed on the top of the box 7, with one end extending into its interior. A discharge pipe 9 is fixedly installed on the inner bottom wall of the box 7, with one end extending to its bottom. A vacuum suction hose 10 is fixedly installed on the top of the box 7, located to the right of the feed hopper 8 and with one end extending into the box 7. One end of the vacuum suction hose 10 is fixedly connected to an external vacuum cleaner. Vibration motors 11 are fixedly installed on the bottom of both the left and right sides of the box 7. The vibration motor 11 can be of model YZS-75-6. The vibration motor 11 is connected to an external main controller and 220V AC mains power. The main controller can be a computer or other conventional known control device.
[0022] The inner wall of the box 7 has mounting grooves 12 on both the left and right sides. A mounting frame 13 is movably installed between the two mounting grooves 12, with one end tightly fitted to the rear side of the inner wall of the box 7. The filter screen 14 is fixedly installed inside the top of the mounting frame 13. A sealed box door 15 is movably installed on the front side of the box 7, with one end tightly fitted to the front side of the mounting frame 13.
[0023] Rectangular blocks 16 are fixedly installed on both the left and right sides of the housing 7, located above the vibration motor 11. Rectangular slots 17 are opened on the opposite sides of the two rectangular blocks 16. A first threaded rod 18 is movably installed on the opposite sides of the two rectangular blocks 16, with one end extending into the interior of the two rectangular slots 17 respectively. A round hole is opened on the opposite sides of the two rectangular blocks 16, and a first bearing is fixedly installed inside the two round holes. The first threaded rod 18 is rotatably connected to the rectangular block 16 through the first bearing. A first handwheel 19 is fixedly installed on the opposite sides of the two first threaded rods 18. Fixing slots 20 are opened on both the left and right sides of the mounting frame 13. Fixing blocks 21 are movably installed inside the two rectangular slots 17, with one end threadedly connected to the outside of the two first threaded rods 18 respectively and the other end extending into the interior of the two fixing slots 20 respectively. Threaded slots that are adapted to the two first threaded rods 18 are opened on the opposite sides of the two fixing blocks 21 respectively. A first through hole that is adapted to the fixing block 21 is opened on both the left and right sides of the housing 7.
[0024] Each of the two fixed blocks 21 has a positioning groove 22 on its top. Each of the two rectangular blocks 16 has a positioning component 23 fixedly installed on its top, with one end extending into the two positioning grooves 22 respectively. The positioning component 23 includes a housing 231. Each of the two rectangular blocks 16 has a housing 231 fixedly installed on its top. Each of the two housings 231 has a slider 232 movably installed on its bottom. Each of the two sliders 232 has a positioning block 233 fixedly installed on its bottom, with one end extending into the two positioning grooves 22 respectively. Each of the two housings 231 has a second through hole that matches the positioning block 233. The top of each of the two rectangular blocks 16 is provided with a third through hole that matches the positioning block 233. The top of each of the two housings 231 is threaded with a second threaded rod 234 that extends into its interior and is movably connected to the top of each of the two sliders 232. The top of each of the two housings 231 is provided with a threaded hole that matches the two second threaded rods 234. The top of each of the two sliders 232 is fixedly mounted with a second bearing. The second threaded rod 234 is rotatably connected to the top of the slider 232 through the second bearing. The top of each of the two second threaded rods 234 is fixedly mounted with a second handwheel 235.
[0025] In use, carbon black is injected into the chamber 7 through the feed hopper 8, causing it to accumulate on top of the filter screen 14. Then, the two vibration motors 11 are activated to vibrate the entire chamber 7, thereby improving filtration efficiency. The filtered carbon black powder is then discharged through the discharge pipe 9. During filtration, a vacuum cleaner can be used to clean the inside of the chamber 7. When cleaning the filter screen 14, the two second handwheels 235 are turned to rotate the two second threaded rods 234, which in turn rotate the two sliders 232 and... The two positioning blocks 233 move upwards, so that the two positioning blocks 233 move out of the two positioning grooves 22 respectively, thereby releasing the position restriction on the two fixing blocks 21. Then, the two first handwheels 19 can be turned to drive the two first threaded rods 18 to rotate, thereby driving the two fixing blocks 21 to move in opposite directions, so that the two fixing blocks 21 move out of the two fixing grooves 20 respectively, thereby releasing the fixation on the mounting frame 13. At this time, the sealing box door 15 can be opened, and the mounting frame 13 can be pulled forward to remove the filter screen 14, thus facilitating the cleaning operation of the filter screen 14.
[0026] In summary, this fine powder filtration device for carbon black production rotates two second threaded rods 234 by turning two second handwheels 235, thereby moving two sliders 232 and two positioning blocks 233 upwards. This causes the two positioning blocks 233 to move out of the two positioning slots 22, thus releasing the positional restriction on the two fixed blocks 21. Then, turning two first handwheels 19 rotates two first threaded rods 18, causing the two fixed blocks 21 to move in opposite directions, moving them out of the two fixing slots 20. This releases the fixation on the mounting frame 13. At this point, opening the sealed door 15 and pulling the mounting frame 13 forward allows the filter screen 14 to be disassembled. This achieves the goal of easily disassembling the filter screen 14, facilitating cleaning and solving the problem that existing filtration devices often have fixed filter screens that are difficult to disassemble, making cleaning inconvenient and hindering usability.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fine powder filtration device for carbon black production, comprising a base plate (1) and a filter screen (14), wherein rectangular frames (2) are provided on the top left and right sides of the base plate (1), and a support block (3) extending to the top of each of the two rectangular frames (2) is provided inside the two rectangular frames (2), and a spring (4) with one end fixedly connected to the top of the base plate (1) is provided at the bottom of each of the two support blocks (3), and a limiting groove (5) is provided on the opposite side of each of the two support blocks (3), and a spring (4) with one end respectively connected to the inner wall of the opposite side of each of the two limiting grooves (5) is provided at the bottom of the two limiting grooves (5). A fixedly connected limiting block (6), a box (7) with one end fixedly connected to the top of the right support block (3) is provided on the top of the left support block (3), a feeding hopper (8) with one end extending into the top of the box (7) is provided on the top of the box (7), a discharge pipe (9) with one end extending into the bottom of the box (7) is provided on the inner bottom wall of the box (7), a vacuum hose (10) located on the right side of the feeding hopper (8) and with one end extending into the top of the box (7) is provided on the top of the box (7), and a vibration motor (11) is provided on the bottom of both the left and right sides of the box (7). The box (7) is characterized by: The inner walls of the housing (7) are provided with mounting grooves (12) on both the left and right sides. A mounting frame (13) with one end tightly fitted to the rear side of the inner wall of the housing (7) is provided between the two mounting grooves (12). The filter screen (14) is located at the top inside the mounting frame (13). A sealed door (15) with one end tightly fitted to the front side of the mounting frame (13) is provided on the front side of the housing (7). A rectangular block (16) is provided on both the left and right sides of the housing (7) above the vibration motor (11). A rectangular groove (17) is provided on the opposite side of the two rectangular blocks (16). A groove extending from the opposite side of the two rectangular blocks (16) is provided on each side. The first threaded rod (18) is connected to the inside of the two rectangular slots (17). The opposite sides of the two first threaded rods (18) are provided with first handwheels (19). The left and right sides of the mounting frame (13) are provided with fixing slots (20). The inside of the two rectangular slots (17) is provided with a fixing block (21) whose one end is threaded to the outside of the two first threaded rods (18) and whose other end extends into the inside of the two fixing slots (20). The top of the two fixing blocks (21) is provided with a positioning slot (22). The top of the two rectangular blocks (16) is provided with a positioning component (23) whose one end extends into the inside of the two positioning slots (22).
2. The fine powder filtration device for carbon black production according to claim 1, characterized in that: The positioning component (23) includes a housing (231), the top of each of the two rectangular blocks (16) is fixedly mounted with a housing (231), the bottom of each of the two housings (231) is movably mounted with a slider (232), the bottom of each of the two sliders (232) is fixedly mounted with a positioning block (233) with one end extending into the two positioning grooves (22), the top of each of the two housings (231) is threadedly connected with a second threaded rod (234) with one end extending into its interior and movably connected to the top of each of the two sliders (232), and the top of each of the two second threaded rods (234) is fixedly mounted with a second handwheel (235).
3. The fine powder filtration device for carbon black production according to claim 1, characterized in that: Both rectangular blocks (16) have circular holes on their opposite sides, and a first bearing is fixedly installed inside each of the two circular holes. The first threaded rod (18) is rotatably connected to the rectangular block (16) through the first bearing.
4. The fine powder filtration device for carbon black production according to claim 1, characterized in that: The two fixing blocks (21) are provided with threaded grooves on opposite sides that are adapted to the two first threaded rods (18), and the box body (7) is provided with first through holes adapted to the fixing blocks (21) on both the left and right sides.
5. A fine powder filtration device for carbon black production according to claim 2, characterized in that: The inner bottom walls of both housings (231) are provided with a second through hole that matches the positioning block (233), and the tops of both rectangular blocks (16) are provided with a third through hole that matches the positioning block (233).
6. A fine powder filtration device for carbon black production according to claim 2, characterized in that: The top of each of the two housings (231) is provided with threaded holes that are adapted to the two second threaded rods (234), and the top of each of the two sliders (232) is fixedly mounted with a second bearing. The second threaded rod (234) is rotatably connected to the top of the slider (232) through the second bearing.