3C electronic product stamping die

By introducing a scraper and protective cover system into the stamping die, the problem of waste residue affecting product precision was solved, and the automatic cleaning and recycling of waste was realized, improving production efficiency and safety.

CN224254024UActive Publication Date: 2026-05-19KUNSHAN JUXIANDA PRECISION MOULD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNSHAN JUXIANDA PRECISION MOULD CO LTD
Filing Date
2025-06-04
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing stamping equipment for 3C electronic products generates waste material that falls onto the lower die during the stamping process, affecting the product processing accuracy.

Method used

A stamping die with a scraper and a protective cover was designed. The scraper is driven by a servo motor to rotate and clean the waste material on the surface of the die. The waste material is collected by the protective cover and screened on a filter screen to prevent waste material residue from affecting the precision and to realize the recycling of waste material.

Benefits of technology

Effectively removes waste material from the lower mold, ensuring product processing accuracy, enabling graded recycling of waste material, and improving production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a stamping die for 3C electronic products, which is applied to the technical field of stamping of electronic products and realizes that a scraping brush is inserted into a through hole through a threaded shaft in advance and is fixed through screw cap threads, then a product raw material is placed in a lower die, an oil cylinder is started through a controller, an upper die is driven to perform stamping forming on the product, and after stamping, the scraping brush is fixed through screw cap threads. When the upper die resets, the servo motor is automatically started through the controller to drive the rotating shaft to drive the scraping brush located on the side edge of the lower die to rotate, the scraping brush rotates to sweep waste materials generated by stamping on the surface of the lower die, and the waste materials fall on the working platform. Waste materials on the working platform can be swept into the protective cover and fall on the filter screen to be filtered, so that powder dust is filtered to the bottom of the protective cover, large-particle waste materials are filtered on the filter screen, powder falls into the recycling barrel from the discharging opening to be collected, and then the waste materials on the filter screen are independently collected to be conveniently recycled.
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Description

Technical Field

[0001] This utility model relates to a stamping die, and more particularly to a stamping die for 3C electronic products applied in the field of electronic product stamping technology. Background Technology

[0002] The term "3C products" is a collective term for computer, communication and consumer electronics products, also known as "information appliances". The casing parts produced by these products are generally stamped using molds during the manufacturing process.

[0003] Chinese patent CN221734608U discloses a stamping die for 3C electronic products. In this utility model, a suction cup is used to carry out the stamped part when the lifting plate rises. This automatic removal process reduces manual intervention, lowers the labor intensity of operators, and avoids the risk of accidental damage. This automated removal method improves production efficiency, makes it easy to remove the stamped parts, and further ensures the smoothness and efficiency of the production process.

[0004] Existing stamping equipment for 3C electronic products will generate waste during the stamping process. However, the waste falling on the lower die will affect the precision of product processing. Utility Model Content

[0005] The technical problem that this utility model aims to solve in view of the above-mentioned prior art is that existing stamping equipment for 3C electronic products will generate waste material during the stamping process. However, the waste material falling on the lower mold will affect the precision of product processing.

[0006] To address the aforementioned issues, this utility model provides a stamping die for 3C electronic products, comprising a base with a working platform, a support plate mounted on the top of the base, a hydraulic cylinder fixedly connected to the top of the base, and an upper die connected to the output end of the hydraulic cylinder via a connecting shaft, a lower die fixedly connected to the working platform directly below the support plate, a support shaft fixedly connected to the side of the lower die on the working platform, a rotating shaft rotatably connected to the middle of the support shaft extending into the base, a scraper detachably connected to the rotating shaft, the scraper contacting the top of the lower die, a through hole on the side wall of the rotating shaft, a threaded shaft fixedly connected to one end of the scraper near the rotating shaft, the threaded shaft passing through the through hole and secured by a nut thread, a servo motor fixedly connected inside the base, the output end of the servo motor connected to the rotating shaft, a protective cover fitted around the outer ring of the base, and a material discharge port at the bottom of the protective cover.

[0007] In the above-mentioned stamping die, by setting up a scraper that is easy to disassemble and replace, it is convenient to clean the waste left on the lower die after each stamping, so as to avoid the waste residue affecting the stamping accuracy of the product. In addition, a protective cover is set up to collect the waste and screen it through a filter screen for secondary use later.

[0008] As a further improvement of this application, protective pads are fixedly installed at the four corners of the outer ring of the base, and electric actuators are embedded in the top of the protective pads, with the movable end of the electric actuators connected to the bottom of the protective cover.

[0009] As a further improvement of this application, a support plate is fixedly connected to the protective cover wall, and a filter screen is placed on the support plate, and the filter screen is engaged with the inner wall of the protective cover.

[0010] As a further improvement of this application, an air outlet is embedded in the inner wall of the protective cover above the filter screen, and the bottom of the air outlet is flush with the top of the filter screen.

[0011] As another improvement of this application, the air outlet is provided with a connection port, and an air inlet pipe is connected to the connection port by internal thread, and the air inlet pipe is fixed to the side wall of the protective cover by a clamp.

[0012] As a further improvement to this application, a blower is connected to the end of the two adjacent air inlet pipes away from the connection port, and an electric air valve is fixedly connected to the connection point between the two air inlet pipes and the output end of the blower.

[0013] As a further improvement to this application, the top area of ​​the protective cover is the same as the cross-sectional area of ​​the support plate, and the air outlet is flush with the working platform when the top of the protective cover and the bottom of the support plate are in contact.

[0014] In summary, the scraper is first inserted into the through hole through the threaded shaft and fixed with a nut. Then, the product raw material is placed in the lower mold. The controller starts the hydraulic cylinder to drive the upper mold to stamp the product. After stamping, when the upper mold resets, the controller automatically starts the servo motor to drive the rotating shaft to rotate the scraper located on the side of the lower mold. The rotating scraper cleans the waste generated by stamping on the surface of the lower mold and it falls onto the working platform. After processing is completed, a recycling bin is placed at the bottom of the protective cover. The waste on the working platform can be swept into the protective cover and fall onto the filter screen for filtration. Powder and dust are filtered to the bottom of the protective cover, large particles of waste are filtered onto the filter screen, and powder falls from the discharge port into the recycling bin for collection. The waste on the filter screen is then collected separately for recycling. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the non-rising state of the protective cover on the stamping die according to the first embodiment of this application;

[0016] Figure 2 This is a schematic diagram of the protective cover on the stamping die in the raised state according to the first and second embodiments of this application;

[0017] Figure 3 This is a schematic diagram of the scraper installation according to the first embodiment of this application;

[0018] Figure 4 This is a schematic diagram of the scraper mounting structure according to the first embodiment of this application;

[0019] Figure 5 For this application Figure 4 Enlarged view of point A in the middle;

[0020] Figure 6 This is a schematic diagram of the internal structure of the protective cover according to the second embodiment of this application;

[0021] Figure 7 This is a schematic diagram of the filter installation structure according to the second embodiment of this application.

[0022] Explanation of the labels in the diagram:

[0023] 1. Base; 2. Protective cover; 3. Air outlet; 4. Connection port; 5. Electric actuator; 6. Lower mold; 7. Support shaft; 8. Scraper; 9. Air inlet pipe; 10. Rotating shaft; 11. Servo motor; 12. Threaded shaft; 13. Nut; 14. Filter screen; 15. Support plate; 16. Discharge port; 17. Support plate; 18. Clamp; 19. Hydraulic cylinder; 20. Protective pad. Detailed Implementation

[0024] The two embodiments of this application will be described in detail below with reference to the accompanying drawings.

[0025] First implementation method:

[0026] Figures 1-7 A stamping die for 3C electronic products is shown, including a base 1 with a working platform. A support plate 17 is installed on the top of the base 1 above the working platform. A hydraulic cylinder 19 is fixedly connected to the top of the base 1, and the output end of the hydraulic cylinder 19 is connected to an upper die through a connecting shaft. A lower die 6 is fixedly connected to the working platform directly below the support plate 17. A support shaft 7 is fixedly connected to the side of the lower die 6 on the working platform. A rotating shaft 10 extending into the base 1 is rotatably connected to the middle of the support shaft 7. A scraper 8 is detachably connected to the rotating shaft 10 and contacts the top of the lower die 6. A through hole is opened on the side wall of the rotating shaft 10. A threaded shaft 12 is fixedly connected to one end of the scraper 8 near the rotating shaft 10, and the threaded shaft 12 passes through the through hole and is fixed by a nut 13. A servo motor 11 is fixedly connected inside the base 1, and the output end of the servo motor 11 is connected to the rotating shaft 10. A protective cover 2 is fitted around the outer ring of the base 1, and a material discharge port 16 is opened at the bottom of the protective cover 2.

[0027] A support plate 15 is fixedly connected to the wall of the protective cover 2. A filter screen 14 is placed on the support plate 15 and the filter screen 14 is engaged with the inner wall of the protective cover 2. A controller for controlling the electric air valve, blower, electric push rod 5, air outlet 3 and servo motor 11 is fixedly connected to the base 1.

[0028] The servo motor uses existing technology, and those skilled in the art can select a suitable servo motor from the existing technology for installation, such as MINAS-A5.

[0029] Working principle: The scraper 8 is inserted into the through hole through the threaded shaft 12 and fixed by the nut 13. Then, the product raw material is placed in the lower mold 6. The controller opens the oil cylinder 19 to drive the upper mold to stamp the product. After stamping, when the upper mold is reset, the controller automatically opens the servo motor 11 to drive the rotating shaft 10 to rotate the scraper 8 located on the side of the lower mold 6. The scraper 8 rotates to clean the waste generated by the stamping on the surface of the lower mold 6 and it falls onto the working platform. After processing is completed, a recycling bin is placed at the bottom of the protective cover 2 at the discharge port 16. The waste on the working platform can be swept into the protective cover 2 and fall onto the filter screen 14 for filtration. The powder and dust are filtered to the bottom of the protective cover 2, and large particles of waste are filtered onto the filter screen 14. The powder falls from the discharge port 16 into the recycling bin for collection. The waste on the filter screen 14 is then collected separately for recycling.

[0030] The scraper 8 is designed for easy disassembly and replacement, which facilitates the cleaning of waste material left on the lower die 6 after each stamping, thus preventing waste residue from affecting the stamping accuracy of the product. The protective cover 2 is also designed to collect the waste material and sieve it through the filter screen 14. Through the graded filtration design, the problem of waste residue affecting processing accuracy is solved, and the material recycling rate is also improved.

[0031] Second implementation method:

[0032] Figure 2 and Figures 6-7 The base 1 has protective pads 20 fixedly installed at the four corners of its outer ring. The top of the protective pads 20 is embedded with electric push rods 5, and the movable end of the electric push rods 5 is connected to the bottom of the protective cover 2. The inner wall of the protective cover 2 is embedded with an air outlet 3 above the filter screen 14, and the bottom of the air outlet 3 is flush with the top of the filter screen 14. The air outlet 3 is provided with a connection port 4, and the connection port 4 is internally threaded with an air inlet pipe 9. The air inlet pipe 9 is fixed to the side wall of the protective cover 2 by a clamp 18. The ends of two adjacent air inlet pipes 9 away from the connection port 4 are connected to a blower, and electric air valves are fixedly connected to the connection points of the two air inlet pipes 9 and the output ends of the blowers. The top area of ​​the protective cover 2 is the same as the cross-sectional area of ​​the support plate 17, and when the top of the protective cover 2 touches the bottom of the support plate 17, the air outlet 3 is flush with the working platform.

[0033] Working principle: First, the material outlet 16 is blocked with a sealing plug. After the stamping cycle is completed, the controller first starts the electric push rod 5 to lift the protective cover 2 so that it contacts the bottom of the support plate 17, forming a sealed space on the working platform. Then, the blower can be turned on, and the air outlets 3 around the perimeter can be opened in sequence by controlling the electric air valve to blow the waste material on the working platform into the protective cover 2 for screening.

[0034] By adjusting the height of the protective cover 2, the work platform can be made into a sealed space. The air blower 3 is used to clean up the waste falling on it, thus achieving automatic cleaning while preventing dust.

[0035] In light of current practical needs, the above-described embodiments adopted in this application are not limited to these. Any changes made within the scope of knowledge possessed by those skilled in the art without departing from the concept of this application still fall within the protection scope of this utility model.

Claims

1. A stamping die for 3C electronic products, comprising a base (1) with a work platform, characterized in that: The base (1) is mounted with a support plate (17) above the working platform. A hydraulic cylinder (19) is fixedly connected to the top of the base (1), and the output end of the hydraulic cylinder (19) is connected to an upper mold via a connecting shaft. A lower mold (6) is fixedly connected to the working platform directly below the support plate (17). A support shaft (7) is fixedly connected to the side of the lower mold (6) on the working platform. A rotating shaft (10) extending into the base (1) is rotatably connected to the middle of the support shaft (7). A scraper is detachably connected to the rotating shaft (10). 8), and the scraper (8) contacts the top of the lower mold (6). The side wall of the rotating shaft (10) is provided with a through hole. The scraper (8) is fixedly connected to a threaded shaft (12) at one end near the rotating shaft (10). The threaded shaft (12) passes through the through hole and is fixed by the nut (13). The base (1) is fixedly connected to a servo motor (11). The output end of the servo motor (11) is connected to the rotating shaft (10). The outer ring of the base (1) is provided with a protective cover (2). The bottom end of the protective cover (2) is provided with a discharge port (16).

2. The 3C electronic product stamping die according to claim 1, characterized in that: Protective pads (20) are fixedly installed at the four corners of the outer ring of the base (1). An electric push rod (5) is embedded in the top of the protective pad (20), and the movable end of the electric push rod (5) is connected to the bottom end of the protective cover (2).

3. The 3C electronic product stamping die according to claim 1, characterized in that: The protective cover (2) is fixedly connected to a support plate (15), and a filter screen (14) is placed on the support plate (15), and the filter screen (14) is engaged with the inner wall of the protective cover (2).

4. The 3C electronic product stamping die according to claim 3, characterized in that: The inner wall of the protective cover (2) is embedded with an air outlet (3) above the filter screen (14), and the bottom of the air outlet (3) is flush with the top of the filter screen (14).

5. The 3C electronic product stamping die according to claim 4, characterized in that: The air outlet (3) is provided with a connection port (4), and the connection port (4) is internally threaded with an air inlet pipe (9), and the air inlet pipe (9) is fixed to the side wall of the protective cover (2) by a clamp (18).

6. The 3C electronic product stamping die according to claim 5, characterized in that: The two adjacent air inlet pipes (9) are connected to a blower at the end away from the connection port (4), and an electric air valve is fixedly connected at the connection point between the two air inlet pipes (9) and the output end of the blower.

7. The 3C electronic product stamping die according to claim 4, characterized in that: The top area of ​​the protective cover (2) is the same as the cross-sectional area of ​​the support plate (17), and when the top of the protective cover (2) touches the bottom of the support plate (17), the air outlet (3) is flush with the working platform.