Annular flange machining table capable of being automatically cleaned
By designing a ring flange processing table with synchronous clamping components and soft brushes, the problems of waste flying and manual cleaning in the existing technology have been solved, realizing automatic cleaning and efficient loading and unloading, improving the efficiency of flange processing and the cleanliness of the table.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIZHOU XINYECHEN METAL PRODUCTS CO LTD
- Filing Date
- 2025-06-23
- Publication Date
- 2026-05-19
AI Technical Summary
The existing flange processing workbench has a small waste collection hole, which causes waste to fly around and requires manual cleaning. In addition, loading and unloading ring flanges is labor-intensive and inefficient.
A ring flange processing table was designed, comprising a synchronous clamping component, a transport component, a drilling component, and a moving component. The synchronous clamping component and a soft brush enable automatic cleaning and loading/unloading. The moving component drives the clamping component to move for flange loading/unloading, and the soft brush cleans the waste into a waste trough.
It enables automatic cleaning and loading/unloading of flanges, improving processing efficiency, reducing the labor intensity of manual cleaning and loading/unloading, ensuring a clean processing table, and preventing waste from affecting the processing of the next flange.
Smart Images

Figure CN224254844U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of flange processing tables, specifically to an automatically cleaning annular flange processing table. Background Technology
[0002] A ring flange is a device for connecting pipes. Its structure typically consists of a central hole and multiple threaded holes. The threaded holes are used to connect pipes or other equipment. Flange processing workbenches play an important role in industrial production. Their design and function aim to improve the efficiency of flange processing, ensure processing accuracy, and reduce labor intensity.
[0003] Referring to patent application CN219188674U, a multi-functional flange processing workbench is disclosed, comprising a workbench with a positioning platform fixedly mounted at the center of its upper end. A first sliding groove is formed in the center of the upper surface of the positioning platform. A motor is fixedly mounted on one side inside the positioning platform, and a bidirectional lead screw is fixedly connected to the output end of the motor. Movable sleeves are fitted on both sides of the bidirectional lead screw, and connecting rods are fixedly mounted on the upper ends of the two movable sleeves. Clamping plates are fixedly mounted on the upper ends of the two connecting rods, and buffer pads are fixedly mounted on the inner sides of the two clamping plates. Support rods are fixedly mounted at the four corners of the upper end of the workbench, and top plates are fixedly connected to the upper ends of the four support rods. A collection box is fixedly mounted at the center of the lower end of the workbench. This utility model provides a device for positioning flanges of different sizes and also collects waste materials, thus improving the device's multi-functionality.
[0004] As shown in the prior art, the flange processing workbench in the prior art collects the waste generated during flange processing by opening multiple collection holes on the workbench. However, the collection holes are small, and the waste flies around in a disorderly manner when it is generated, which may result in a large amount of waste remaining on the workbench. Therefore, manual cleaning of the workbench is still required. In addition, in the prior art, most of the loading and unloading of ring flanges is done manually, which is labor-intensive and has low work efficiency.
[0005] Therefore, it is necessary to provide an automatically cleaning annular flange processing table to solve the above-mentioned technical problems. Utility Model Content
[0006] Technical problems to be solved
[0007] To solve the above-mentioned technical problems, this utility model provides an automatically cleaning annular flange processing table.
[0008] Technical solution
[0009] To achieve the above objectives, this utility model provides the following technical solution: an automatically cleanable annular flange processing table, comprising:
[0010] A processing table, wherein a waste trough is provided at the bottom of the inner wall of the processing table, a support plate is fixed above the waste trough, and a three-jaw gripper for fixing an annular flange is installed above the support plate;
[0011] Transport components, located on both sides of the processing table, are used for transporting ring flanges;
[0012] The drilling assembly, mounted directly above the three-jaw gripper, is used for machining annular flanges;
[0013] The synchronous clamping assembly is installed above the processing table to simultaneously clamp the flange located on the transport assembly and the flange located on the three-jaw gripper. The synchronous clamping assembly is equipped with a soft brush for cleaning debris.
[0014] The moving component, installed above the processing table, is used to move the synchronous clamping component, thereby moving the two flanges and completing the loading and unloading of the flanges.
[0015] Preferably, the synchronous clamping assembly includes square slots symmetrically formed on the top of the processing table. A mounting frame is slidably connected to the top of the processing table. A dual-head motor is fixed in the middle of the mounting frame. First screws are symmetrically rotatably connected to the inner wall of the mounting frame. The two ends of the dual-head motor are respectively fixed to the two first screws. Connectors are threaded to the outer wall of the first screws. The upper end of the connector is slidably connected to the inner wall of the mounting frame. Clamping blocks are symmetrically fixed on opposite sides of the lower ends of the two connectors. The connectors are slidably connected to the inner wall of the square slots.
[0016] Preferably, the moving component includes a cover fixed to the top of the processing table, a slider fixed to the top of the mounting frame, the top of the slider being slidably connected to the inner wall of the cover, and a driving component for moving the mounting frame on the top of the processing table is installed on one side of the cover.
[0017] Preferably, the driving assembly includes a first motor fixed to one side of the housing, a second screw rotatably connected to the lower part of the housing, the end of the second screw near the first motor being fixed to the output end of the first motor, and the slider being threadedly connected to the outer wall of the second screw.
[0018] Preferably, the soft brush is connected between the two connecting parts, and the handle of the soft brush is multi-segmented, with the ends of two adjacent handle segments rotatably connected, so that the soft brush has a continuous Z-shaped structure. When the two connecting parts are brought together or extended, the soft brush automatically retracts or extends.
[0019] Preferably, the dual-head motor is a geared motor.
[0020] This invention provides an automatically cleaning annular flange processing table. Compared with the prior art, it has the following advantages:
[0021] 1. This application sets up a synchronous clamping component and a transport component, so that the flange located on the transport component and the flange located on the three-jaw gripper can be synchronously clamped and moved, which can quickly complete the loading and unloading of ring flanges and improve the processing efficiency of ring flanges.
[0022] 2. This application provides a soft brush in the middle of the connector. When the moving component drives the synchronous clamping component to move and perform loading and unloading of the annular flange, the soft brush is immediately driven to move and clean the area above the support plate. This sweeps the processing waste on the support plate into the waste trough, preventing waste residue from affecting the processing of the next flange. Furthermore, the special design of the soft brush can automatically adjust to changes in the spacing of the connector, always maintaining a full-surface cleaning effect. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0024] Figure 2 This is a schematic diagram showing the relationship between the support plate and the drilling assembly of this utility model;
[0025] Figure 3 This is a schematic diagram showing the relationship between the soft brush and the connector of this utility model;
[0026] Figure 4 This is a schematic diagram showing the relationship between the square groove and the connecting parts of this utility model;
[0027] Figure 5 This is a schematic diagram showing the relationship between the slider and the cover of this utility model.
[0028] The following are labeled in the diagram: 1. Processing table; 2. Scrap trough; 3. Support plate; 4. Three-jaw gripper; 5. Transport assembly; 6. Drilling assembly; 7. Square channel; 8. Mounting frame; 9. Dual-head motor; 10. First screw; 11. Connector; 12. Clamping block; 13. Cover; 14. First motor; 15. Second screw; 16. Soft brush; 17. Slider. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] This utility model provides two technical solutions:
[0031] Figures 1 to 5 The first embodiment is shown: an automatically cleanable annular flange processing table 1, comprising:
[0032] A processing table 1 has a waste trough 2 at the bottom of its inner wall. A support plate 3 is fixed above the waste trough 2. A three-jaw gripper 4 for fixing the annular flange is installed above the support plate 3.
[0033] Transport assembly 5, located on both sides of processing table 1, is used for transporting annular flanges;
[0034] Drilling assembly 6, mounted directly above the three-jaw gripper 4, is used for machining annular flanges;
[0035] The synchronous clamping assembly is installed above the processing table 1 to simultaneously clamp the flange located on the transport assembly 5 and the flange located on the three-jaw gripper 4. The synchronous clamping assembly is equipped with a soft brush 16 for cleaning debris.
[0036] The moving component, installed above the processing table 1, is used to move the synchronous clamping component, thereby moving the two flanges and completing the loading and unloading of the flanges.
[0037] The synchronous clamping assembly includes square slots 7 symmetrically opened on the top of the processing table 1. A mounting frame 8 is slidably connected to the top of the processing table 1. A double-headed motor 9 is fixed in the middle of the mounting frame 8. The double-headed motor 9 is a geared motor. A first screw 10 is symmetrically rotatably connected to the inner wall of the mounting frame 8. The two ends of the double-headed motor 9 are respectively fixed to the two first screws 10. A connector 11 is threadedly connected to the outer wall of the first screw 10. The upper end of the connector 11 is slidably connected to the inner wall of the mounting frame 8. A clamping block 12 is symmetrically fixed on one side of the lower end of the two connectors 11. The connector 11 is slidably connected to the inner wall of the square slot 7.
[0038] The moving component includes a housing 13 fixed to the top of the processing table 1, a slider 17 fixed to the top of the mounting frame 8, the top of the slider 17 being slidably connected to the inner wall of the housing 13, and a driving component for moving the mounting frame 8 on the top of the processing table 1 on one side of the housing 13.
[0039] The drive assembly includes a first motor 14 fixed to one side of the housing 13, a second screw 15 rotatably connected to the bottom of the housing 13, one end of the second screw 15 near the first motor 14 fixed to the output end of the first motor 14, and a slider 17 threadedly connected to the outer wall of the second screw 15.
[0040] This application sets up a synchronous clamping component and a transport component 5, so that the flange located on the transport component 5 and the flange located on the three-jaw gripper 4 can be synchronously clamped and moved, which can quickly complete the loading and unloading of ring flanges and improve the processing efficiency of ring flanges.
[0041] Figures 2 to 3The second embodiment is shown. The main difference from the first embodiment is that the soft brush 16 is connected between the two connecting parts 11. The handle of the soft brush 16 is multi-segmented, and the ends of two adjacent handle segments are rotatably connected, so that the soft brush 16 has a continuous Z-shaped structure. When the two connecting parts 11 are brought together or extended, the soft brush 16 automatically retracts or extends.
[0042] This application provides a soft brush 16 in the middle of the connector 11. When the moving component drives the synchronous clamping component to move and perform the loading and unloading of the annular flange, the soft brush 16 is immediately driven to move and clean the area above the support plate 3, thereby sweeping the processing waste on the support plate 3 into the waste trough 2, preventing the waste residue from affecting the processing of the next flange. In addition, the special design of the soft brush 16 can automatically adjust to the changes in the spacing of the connector 11, always maintaining a full-surface cleaning effect.
[0043] Working principle:
[0044] The transport component 5 and the drilling component 6 are existing technologies and will not be described in detail.
[0045] One side of the transport assembly 5 is used for loading, and the other side is used for unloading. The dual-head motor 9 drives the two first screws 10 to rotate, causing the connector 11 to slide on the inner wall of the mounting frame 8 and move towards each other in the square groove 7. This allows the clamping block 12 at the lower end of the connector 11 to simultaneously clamp a flange on the transport assembly 5 and a flange on the three-jaw gripper 4. The first motor 14 drives the second screw 15 to rotate, causing the slider 17 to move on the outer wall of the second screw 15. The mounting frame 8 then moves on top of the processing table 1, causing the two flanges clamped by the clamping block 12 to move. When the processed flange is moved to the unloading transport assembly 5, the flange on the loading transport assembly 5 is moved to the three-jaw gripper 4. Then, the clamping block 12 is released, allowing the processed flange to be transported away. The three-jaw gripper 4 then clamps the flange to be processed, and the drilling assembly 6 is used to process the flange. After the flange is processed, the first motor 14 is driven to move the mounting frame 8 closer to the loading transport assembly 5, and the above clamping and moving steps are repeated.
[0046] During the movement of the connector 11, the soft brush 16 is moved to clean the processing waste above the support plate 3, and the waste falls into the waste trough 2.
[0047] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A ring flange processing table with automatic cleaning capability, characterized in that, include: A processing table, wherein a waste trough is provided at the bottom of the inner wall of the processing table, a support plate is fixed above the waste trough, and a three-jaw gripper for fixing an annular flange is installed above the support plate; Transport components, located on both sides of the processing table, are used for transporting ring flanges; The drilling assembly, mounted directly above the three-jaw gripper, is used for machining annular flanges; The synchronous clamping assembly is installed above the processing table to simultaneously clamp the flange located on the transport assembly and the flange located on the three-jaw gripper. The synchronous clamping assembly is equipped with a soft brush for cleaning debris. The moving component, installed above the processing table, is used to move the synchronous clamping component, thereby moving the two flanges and completing the loading and unloading of the flanges.
2. The automatically cleaning annular flange processing table according to claim 1, characterized in that: The synchronous clamping assembly includes symmetrical square slots on the top of the processing table. A mounting frame is slidably connected to the top of the processing table. A dual-head motor is fixed in the middle of the mounting frame. First screws are symmetrically rotatably connected to the inner wall of the mounting frame. The two ends of the dual-head motor are respectively fixed to the two first screws. Connectors are threaded to the outer wall of the first screws. The upper end of the connector is slidably connected to the inner wall of the mounting frame. Clamping blocks are symmetrically fixed on opposite sides of the lower ends of the two connectors. The connectors are slidably connected to the inner wall of the square slots.
3. The automatically cleaning annular flange processing table according to claim 2, characterized in that: The moving component includes a cover fixed to the top of the processing table, a slider fixed to the top of the mounting frame, the top of the slider being slidably connected to the inner wall of the cover, and a driving component for moving the mounting frame on the top of the processing table installed on one side of the cover.
4. The automatically cleaning annular flange processing table according to claim 3, characterized in that: The drive assembly includes a first motor fixed to one side of the housing, a second screw rotatably connected to the bottom of the housing, the end of the second screw near the first motor being fixed to the output end of the first motor, and the slider being threadedly connected to the outer wall of the second screw.
5. The automatically cleaning annular flange processing table according to claim 2, characterized in that: The soft brush is connected between the two connecting parts. The handle of the soft brush is multi-segmented, and the ends of two adjacent handle segments are rotatably connected, so that the soft brush has a continuous Z-shaped structure. When the two connecting parts are brought together or extended, the soft brush automatically retracts or extends.
6. The automatically cleaning annular flange processing table according to claim 2, characterized in that: The dual-head motor is a geared motor.