High-corrosion-resistance alloy pipe cutting waste recovery device

By introducing negative pressure collection, pushing, and extrusion processing into the high corrosion-resistant alloy tube cutting device, the waste recycling problem was solved, achieving efficient collection and compression of waste, and reducing environmental pollution and costs.

CN224254873UActive Publication Date: 2026-05-19JIANGSU XINGRONG HI TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU XINGRONG HI TECH
Filing Date
2025-07-18
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing high corrosion-resistant alloy pipe cutting equipment lacks waste recycling capabilities, resulting in the waste of large amounts of metal shavings and waste, environmental pollution, and increased raw material costs for enterprises.

Method used

A waste recycling device for cutting high corrosion-resistant alloy pipes was designed, comprising a worktable, a collection hole, a collection box, a negative pressure generating device, a pushing mechanism, an extrusion box, and an extrusion roller group. The waste is collected and compressed through negative pressure collection, pushing, and extrusion.

Benefits of technology

It effectively prevents waste from scattering and drifting, improves the comprehensiveness and efficiency of waste collection, reduces environmental pollution, lowers recycling costs, and increases the economic benefits of waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-corrosion-resistance alloy pipe cutting waste recovery device, which relates to the technical field of metal pipe processing, and has the technical key points that the high-corrosion-resistance alloy pipe cutting waste recovery device comprises a working table, a cutting mechanism is arranged on the working table through a mounting frame, a plurality of collecting holes are formed in the working table, a collecting box is arranged at the bottom of the working table, and the collecting holes are communicated with the collecting box; a negative pressure generating device is connected to one side of the collecting box, a filter screen is arranged at the joint of the negative pressure generating device and the collecting box, a pushing mechanism used for pushing waste at the bottom of the collecting box is arranged on one side of the collecting box, an extrusion box is arranged at the bottom of the side, away from the pushing mechanism, of the collecting box, and an extrusion roller set is arranged at the top of the extrusion box. A cleaning door is arranged at the bottom of the extrusion box; according to the utility model, waste can be recycled, and waste is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of metal pipe processing technology, and in particular to a device for recycling cutting waste from high corrosion-resistant alloy pipes. Background Technology

[0002] In modern industrial production, high corrosion-resistant alloy pipes are widely used in important fields such as chemical industry, petroleum, and marine engineering due to their excellent corrosion resistance.

[0003] Existing high-corrosion-resistant alloy pipe cutting equipment lacks waste recycling capabilities. The cutting of high-corrosion-resistant alloy pipes generates a large amount of metal shavings and waste. This waste not only contains valuable alloy materials, but also, if not properly handled, can pollute the environment. Furthermore, the lack of an effective waste recycling mechanism means that companies need to spend more on raw material costs, as some reusable materials are wasted. Utility Model Content

[0004] In order to solve the above-mentioned technical problems, the purpose of this utility model is to provide a high corrosion-resistant alloy pipe cutting waste recycling device, which can recycle waste.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A high corrosion-resistant alloy pipe cutting waste recycling device includes a workbench with a cutting mechanism mounted on it via a mounting bracket. Multiple collection holes are provided on the workbench, and a collection box is located at the bottom of the workbench. The collection holes are connected to the collection box. A negative pressure generating device is connected to one side of the collection box, and a filter screen is installed at the connection between the negative pressure generating device and the collection box. A pushing mechanism for pushing the waste at the bottom of the collection box is provided on one side of the collection box. A squeezing box is located at the bottom of the collection box on the side away from the pushing mechanism. A squeezing roller assembly is installed at the top of the squeezing box, and a cleaning door is installed at the bottom of the squeezing box.

[0007] Preferably, the pushing mechanism includes a pushing electric cylinder fixedly connected to the side wall of the collection box, and a pushing plate is fixedly connected to the movable part of the pushing electric cylinder, with the bottom of the pushing plate slidingly attached to the bottom surface of the collection box.

[0008] Preferably, the extrusion roller assembly includes a driving roller and a driven roller, and an extrusion motor for driving the driving roller to rotate is provided on the outer wall of the extrusion box.

[0009] Preferably, the side walls of the compression box and the collection box are provided with a vertical strip-shaped observation window.

[0010] Preferably, the cleaning door is provided with a sealing frame, and a sealing gasket is adhered to the edge of the sealing frame. The sealing gasket is used to fill the gap between the sealing frame and the bottom opening of the squeezing box.

[0011] Preferably, the cutting mechanism includes a lifting assembly fixedly connected to the fixed frame, a cutting motor connected to the bottom movable part of the lifting assembly, and a cutting blade fixedly connected to the output shaft of the cutting motor.

[0012] This utility model has the following beneficial effects:

[0013] I. Multi-stage waste collection: This high-corrosion-resistant alloy pipe cutting waste recycling device achieves initial waste collection during the cutting process by opening multiple collection holes on the worktable and connecting them to a collection box at the bottom. When the cutting mechanism cuts the high-corrosion-resistant alloy pipe, the generated waste can fall directly into the collection box through the collection holes, avoiding waste accumulation on the worktable and providing a basis for waste recycling. This effectively prevents the random scattering of waste, ensures a clean working environment, and facilitates subsequent centralized waste processing.

[0014] II. Negative Pressure Assisted Collection: A negative pressure generator is connected to one side of the collection box. This device generates negative pressure, further enhancing the waste collection capacity. Under negative pressure, not only can waste on the workbench flow more smoothly into the collection box through the collection holes, but also some small, lightweight waste materials can be effectively adsorbed and collected, greatly improving the comprehensiveness and efficiency of waste collection, reducing waste dispersion in the air, and lowering pollution to the surrounding environment. Simultaneously, a filter screen is installed at the connection between the negative pressure generator and the collection box to prevent waste from entering the negative pressure generator, ensuring its normal operation and extending the equipment's service life.

[0015] III. Optimized Material Pushing Mechanism: A material pushing mechanism located on one side of the collection box moves a pusher plate via the movable part of a pusher cylinder, pushing the waste material at the bottom of the collection box to a designated position. This design avoids uneven accumulation or blockage of waste material within the collection box, ensuring that the waste material can smoothly enter subsequent processing stages, improving the smoothness and stability of waste recycling, and making the waste recycling process more efficient and orderly.

[0016] IV. Compression Processing Facilitates Recycling: A compression box is located at the bottom of the collection box on the side away from the pushing mechanism, and a compression roller assembly is installed at the top of the compression box. When waste material enters the compression box, the compression roller assembly (composed of a drive roller and a driven roller, with the drive roller driven by a compression motor) can compress the waste material. Through compression, loose waste material can be compressed into blocks or strips, reducing the volume of waste material, facilitating subsequent storage, transportation, and processing, reducing recycling costs, and improving the economic benefits of waste recycling.

[0017] V. Easy Waste Removal via Cleaning Door: A cleaning door is located at the bottom of the compression chamber. After the waste has been compressed inside the chamber, it can be removed by opening the cleaning door. The sealing frame and gasket on the cleaning door fill the gap between the sealing frame and the bottom opening of the compression chamber when the door is closed, ensuring the chamber's airtightness and preventing waste leakage and the entry of external impurities. This also does not hinder the normal removal of waste, facilitating waste recycling operations. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a cross-sectional view of the first embodiment of the present invention.

[0020] Figure 2 This is a front view of the first embodiment of the present invention.

[0021] In the diagram: 1. Workbench; 101. Collection hole; 2. Mounting frame; 301. Collection box; 302. Negative pressure generating device; 303. Filter screen; 401. Pushing cylinder; 402. Push plate; 501. Extrusion box; 521. Driving roller; 522. Driven roller; 523. Extrusion motor; 503. Cleaning door; 504. Sealing frame; 505. Sealing gasket; 6. Strip observation window; 701. Lifting assembly; 702. Cutting motor; 703. Cutting blade. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1 to 2As shown, a high corrosion-resistant alloy pipe cutting waste recycling device includes a workbench 1, on which a cutting mechanism is mounted via a mounting bracket 2. Multiple collection holes 101 are provided on the workbench 1, and a collection box 301 is located at the bottom of the workbench 1. The collection holes 101 are connected to the collection box 301. A negative pressure generating device 302 is connected to one side of the collection box 301. A filter screen 303 is provided at the connection between the negative pressure generating device 302 and the collection box 301. A pushing mechanism for pushing the waste at the bottom of the collection box 301 is provided on one side of the collection box 301. A squeezing box 501 is located at the bottom of the collection box 301 on the side away from the pushing mechanism. A squeezing roller assembly is provided at the top of the squeezing box 501, and a cleaning door 503 is provided at the bottom of the squeezing box 501.

[0024] like Figures 1 to 2 As shown, at the start of the cutting operation, the cutting mechanism performs a cutting operation on the high corrosion-resistant alloy tube placed on the worktable 1, and the waste generated during the cutting process will scatter onto the worktable 1. Since the worktable 1 has multiple collection holes 101, and these collection holes 101 are connected to the collection box 301 at the bottom of the worktable 1, a negative pressure is generated inside the collection box 301 under the action of the negative pressure generating device 302. This negative pressure creates a suction force, drawing the waste from the worktable 1 into the collection box 301 through the collection holes 101, achieving initial collection of the waste. The filter screen 303 installed at the connection between the negative pressure generating device 302 and the collection box 301 can prevent waste from entering the negative pressure generating device 302, ensuring its normal operation. As the cutting operation continues, the amount of waste in the collection box 301 gradually increases, which may lead to uneven accumulation or blockage of the waste. At this time, the pushing mechanism on one side of the collection box 301 starts working. The pushing electric cylinder 401 in the pushing mechanism drives the push plate 402 connected to its movable part to move. The bottom of the push plate 402 slides and fits against the bottom surface of the collection box 301, which can push the waste at the bottom of the collection box 301 towards the extrusion box 501 on the side away from the pushing mechanism, ensuring that the waste is evenly distributed in the collection box 301 and can smoothly enter the extrusion box 501. After the waste enters the extrusion box 501, the extrusion roller group on the top of the extrusion box 501 starts working. The extrusion roller group is usually composed of a driving roller 521 and a driven roller 522. Driven by the extrusion motor 523, the driving roller 521 rotates, driving the driven roller 522 to cooperate in extruding the waste. Through extrusion, the originally loose waste is compressed into blocks or strips, reducing the volume of the waste and facilitating subsequent storage, transportation and processing. After the waste material in the compression chamber 501 has been compressed, the operator can open the cleaning door 503 at the bottom of the compression chamber 501 to remove the compressed waste material. After removing the waste material, close the cleaning door 503 to begin the next round of waste material recycling. Throughout the process, the strip observation windows 6 on the side walls of the compression chamber 501 and the collection box 301 allow the operator to observe the collection and compression of the waste material at any time, so as to adjust the equipment operation status in a timely manner.

[0025] like Figures 1 to 2 As shown, the pushing mechanism includes a pushing electric cylinder 401 fixedly connected to the side wall of the collection box 301. A push plate 402 is fixedly connected to the movable part of the pushing electric cylinder 401, and the bottom of the push plate 402 slides against the inner bottom surface of the collection box 301. The pushing electric cylinder 401 is fixedly connected to the side wall of the collection box 301. When uneven accumulation occurs in the collection box 301 due to continuous entry of cutting waste, or when the waste material moves poorly at the bottom, affecting subsequent processing, the pushing electric cylinder 401 is activated. Its movable part begins to move linearly, and because the movable part of the pushing electric cylinder 401 is fixedly connected to the push plate 402, the push plate 402 moves accordingly. Furthermore, the bottom of the push plate 402 slides and fits against the bottom surface of the collection box 301. This design allows the push plate 402 to stably push the waste at the bottom of the collection box 301 in the designated direction during movement, preventing the waste from accumulating locally in the collection box 301 and ensuring that the waste can smoothly enter the subsequent processing stages such as the squeezing box 501, thus maintaining the smoothness of the waste recycling process.

[0026] like Figures 1 to 2 As shown, the extrusion roller assembly includes a drive roller 521 and a driven roller 522. An extrusion motor 523, which drives the drive roller 521 to rotate, is installed on the outer wall of the extrusion chamber 501. The extrusion motor 523 is mounted on the outer wall of the extrusion chamber 501. When waste material enters the extrusion chamber 501, the extrusion motor 523 starts and drives the drive roller 521 to rotate. During rotation, the drive roller 521 cooperates with the driven roller 522, using the extrusion force between them to compress the incoming waste material. Under the combined action of the drive roller 521 and the driven roller 522, the originally loose waste material is compressed into blocks or strips, thereby reducing the volume of the waste material and facilitating subsequent storage, transportation, and processing, thus improving the efficiency and economy of waste recycling.

[0027] like Figures 1 to 2 As shown, a vertical strip-shaped observation window 6 is provided on the side wall of the extrusion box 501 and the collection box 301. This observation window allows operators to directly observe the waste collection process within the collection box 301, such as the waste's height and distribution; it also allows them to observe the extrusion process within the extrusion box 501, such as whether the waste smoothly enters the extrusion roller assembly and the shape of the extruded waste. Through this observation window, operators can promptly understand the equipment's operating status and adjust or take appropriate measures as needed to ensure the normal operation of the entire waste recycling device.

[0028] like Figures 1 to 2As shown, a sealing frame 504 is provided on the cleaning door 503, and a sealing gasket 505 is bonded to the edge of the sealing frame 504. The sealing gasket 505 is used to fill the gap between the sealing frame 504 and the bottom opening of the extrusion box 501. When the cleaning door 503 is closed, the sealing gasket 505 fills the gap between the sealing frame 504 and the bottom opening of the extrusion box 501. This sealing design can effectively prevent waste material in the extrusion box 501 from leaking out during equipment operation, avoiding pollution to the surrounding environment. It also prevents external dust and impurities from entering the extrusion box 501, ensuring the cleanliness of the inside of the extrusion box 501, maintaining the normal operation of the equipment, and extending the service life of the equipment.

[0029] like Figures 1 to 2 As shown, the cutting mechanism includes a lifting assembly 701 fixedly connected to a fixed frame. A cutting motor 702 is connected to the bottom movable part of the lifting assembly 701, and a cutting blade 703 is fixedly connected to the output shaft of the cutting motor 702. The lifting assembly 701 is fixedly connected to the fixed frame. When cutting the high corrosion-resistant alloy tube, the lifting assembly 701 is activated, and its bottom movable part drives the connected cutting motor 702 to move up and down, thereby adjusting the height of the cutting blade 703 so that it can accurately align with the part of the alloy tube that needs to be cut. After the cutting motor 702 is activated, its output shaft drives the fixedly connected cutting blade 703 to rotate at high speed. The high-speed rotating cutting blade 703 performs cutting operations on the alloy tube, generating cutting waste, which provides a source of waste for subsequent waste recycling.

[0030] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.

Claims

1. A high corrosion-resistant alloy pipe cutting waste recycling device, comprising a workbench (1), wherein a cutting mechanism is mounted on the workbench (1) via a mounting frame (2), characterized in that: The workbench (1) has multiple collection holes (101) and a collection box (301) is provided at the bottom of the workbench (1). The collection holes (101) are connected to the collection box (301). A negative pressure generating device (302) is connected to one side of the collection box (301). A filter screen (303) is provided at the connection between the negative pressure generating device (302) and the collection box (301). A pushing mechanism for pushing the waste material at the bottom of the collection box (301) is provided on one side of the collection box (301). A squeezing box (501) is provided at the bottom of the side of the collection box (301) away from the pushing mechanism. A squeezing roller group is provided at the top of the squeezing box (501). A cleaning door (503) is provided at the bottom of the squeezing box (501).

2. The high corrosion-resistant alloy pipe cutting waste recycling device according to claim 1, characterized in that: The pushing mechanism includes a pushing electric cylinder (401) fixedly connected to the side wall of the collection box (301). The moving part of the pushing electric cylinder (401) is fixedly connected to a push plate (402). The bottom of the push plate (402) slides against the bottom surface of the inner side of the collection box (301).

3. The high corrosion-resistant alloy pipe cutting waste recycling device according to claim 1, characterized in that: The extrusion roller assembly includes a drive roller (521) and a driven roller (522), and an extrusion motor (523) for driving the drive roller (521) to rotate is provided on the outer wall of the extrusion box (501).

4. The high corrosion-resistant alloy pipe cutting waste recycling device according to claim 1, characterized in that: The side walls of the extrusion box (501) and the collection box (301) are provided with a vertical strip-shaped observation window (6).

5. The high corrosion-resistant alloy pipe cutting waste recycling device according to claim 1, characterized in that: A sealing frame (504) is provided on the cleaning door (503), and a sealing gasket (505) is glued to the edge of the sealing frame (504). The sealing gasket (505) is used to fill the gap between the sealing frame (504) and the bottom opening of the extrusion box (501).

6. The high corrosion-resistant alloy pipe cutting waste recycling device according to claim 1, characterized in that: The cutting mechanism includes a lifting assembly (701) fixedly connected to a fixed frame. The bottom movable part of the lifting assembly (701) is connected to a cutting motor (702), and the output shaft of the cutting motor (702) is fixedly connected to a cutting blade (703).