Geotextile production bonding device

By introducing a flat roller and eccentric push shaft design into the geotextile production bonding device, the problem of geotextile wrinkles after bonding was solved, achieving higher quality bonding effect, reducing scrap, and improving production efficiency.

CN224256120UActive Publication Date: 2026-05-19DEZHOU HUAXIANG NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DEZHOU HUAXIANG NEW MATERIAL TECH CO LTD
Filing Date
2025-05-17
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing geotextile production bonding equipment is prone to wrinkles after bonding, resulting in multiple wrinkles during compaction, which affects production quality and may lead to scrap.

Method used

The design employs a reciprocating roller mechanism, where a half-gear drives a gear to rotate clockwise and counterclockwise, which in turn drives the rotating frame to move, causing the reciprocating roller to perform a fan-shaped reciprocating motion. Combined with an eccentric push shaft and a motor-driven turntable, this mechanism achieves the reciprocating motion of the half-gear, reducing the occurrence of wrinkles.

Benefits of technology

It significantly reduces wrinkles in geotextiles, improves adhesion and quality, reduces scrap rate, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a geotextile production bonding device, and relates to the technical field of geotextile production. The device comprises a base, a compaction table is fixedly connected to the right side of the top of the base, a flattening assembly is arranged at the center of the upper portion of the base and comprises a flattening roller, a rotating frame is rotationally connected to the outer side of the flattening roller, a gear is fixedly connected to the center of the bottom of the rotating frame, and a limiting shaft is fixedly connected to the bottom of the gear. The outer side of the limiting shaft is rotationally connected with a fixing column. According to the utility model, the reciprocating roller is arranged, specifically, the half gear can drive the gear to rotate clockwise and anticlockwise in a reciprocating manner during movement, the top of the gear drives the rotating frame to move, and the reciprocating roller moves along with the rotating frame, so that the reciprocating roller does fan-shaped reciprocating movement, geotechnical cloth on the reciprocating roller can be flatted, and the occurrence of wrinkles is greatly reduced; the bonding effect and quality of the geotechnical cloth are improved, and economic loss caused by scrapping of the geotechnical cloth is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of geotextile production technology, and in particular relates to a geotextile production bonding device. Background Technology

[0002] A geotextile production bonding device is a mechanical device used to manufacture geotextiles. It processes raw materials into geotextile products with specific functions through specific processes and technologies.

[0003] Existing geotextile bonding equipment typically requires compaction after bonding the geotextile. However, the bonded geotextile is quite wrinkled, resulting in multiple wrinkles during compaction. This not only affects the production quality of the geotextile but can also lead to its scrapping and economic losses in severe cases. Therefore, we propose a geotextile bonding equipment. Utility Model Content

[0004] The purpose of this invention is to provide a geotextile production bonding device. By setting up a smoothing roller, specifically, when the half gear moves, it drives the gear to rotate clockwise and counterclockwise, and the top of the gear drives the rotating frame to move. The smoothing roller moves along with it, so that the smoothing roller makes a fan-shaped reciprocating motion, which can smooth the geotextile on the smoothing roller, greatly reducing the occurrence of wrinkles, improving the bonding effect and quality of the geotextile, reducing the economic losses caused by the scrapping of geotextile, and solving the problem that the geotextile is wrinkled after bonding, resulting in multiple wrinkles in the geotextile during compression, which not only affects the production quality of the geotextile, but also leads to the scrapping of the geotextile in severe cases.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a geotextile production bonding device, including a base, a compaction table fixedly connected to the top right side of the base, a leveling component provided at the center of the top, the leveling component including a leveling roller, and a rotating frame rotatably connected to the outside of the leveling roller.

[0007] A gear is fixedly connected to the center of the bottom of the rotating frame. A limit shaft is fixedly connected to the bottom of the gear. A fixed column is rotatably connected to the outside of the limit shaft. The bottom of the fixed column is fixedly connected to the top of the base. A rotating rod is provided on the right side of the rotating frame. A fixed rod is rotatably connected to the center of the rotating rod. The bottom of the fixed rod is fixedly connected to the top of the base. A half gear is fixedly connected to the left side of the rotating rod.

[0008] Furthermore, a top plate is fixedly connected to the top right side of the base via four columns, a hydraulic cylinder is fixedly connected to the top of the top plate, a lifting frame is fixedly connected to the bottom output rod of the hydraulic cylinder, and a pressure roller is rotatably connected inside the lifting frame.

[0009] Furthermore, a straight groove is provided inside the right side of the rotating rod, and a fixed seat is provided below the rotating rod. The bottom of the fixed seat is fixedly connected to the top of the base. A motor is fixedly connected to the top of the inner side of the fixed seat. A turntable is fixedly connected to the top of the motor. An eccentric push shaft is fixedly connected to the top of the turntable. The eccentric push shaft is located inside the straight groove, and the outer surface of the eccentric push shaft is in contact with the inner wall of the straight groove.

[0010] Furthermore, the left side of the half gear meshes with the right side of the gear, and a support ring is fixedly connected to the outer surface of the fixed rod, with the top of the support ring contacting the bottom of the rotating rod.

[0011] Furthermore, two sliding rods are fixedly connected to the bottom of the rotating frame, and an arc-shaped frame is slidably connected to the outer side of each of the two sliding rods. Two columns are fixedly connected to the bottom of the arc-shaped frame, and the bottom of the columns is fixedly connected to the top of the base.

[0012] Furthermore, two auxiliary rollers are provided on the left side of the flat roller. The two auxiliary rollers are arranged in a vertical array. Support plates are fixedly connected to the front and back of the two auxiliary rollers. The bottom of the support plates is fixedly connected to the top of the base.

[0013] Furthermore, an annular support frame is provided on the left side of the compaction table, and a fixing plate is fixedly connected to the bottom of the annular support frame. The bottom of the fixing plate is fixedly connected to the top of the base, and the annular support frame is arranged in a circular shape.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model uses a smoothing roller, specifically a half-gear that drives the gear to rotate clockwise and counterclockwise during its movement. The top of the gear drives the rotating frame to move, and the smoothing roller moves along with it, thus making the smoothing roller perform a fan-shaped reciprocating motion. This smoothing roller can flatten the geotextile on the smoothing roller, greatly reducing the occurrence of wrinkles, improving the adhesion and quality of the geotextile, and reducing the economic losses caused by the scrapping of geotextile.

[0016] 2. This utility model uses an eccentric push shaft. Specifically, the motor drives the turntable to rotate, and the turntable drives the eccentric push shaft to slide in the straight groove, thereby pushing the rotating rod to make a fan-shaped motion on the fixed rod. At this time, the rotating rod will reciprocate in a fan-shaped motion on the fixed rod, which enables the half gear to maintain the function of reciprocating motion.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the overall structure of the flattening component of this utility model;

[0021] Figure 3 This utility model Figure 2 A magnified structural diagram of A in the middle;

[0022] Figure 4 This is a schematic diagram of the back structure of the rotating rod of this utility model;

[0023] Figure 5 This is a schematic diagram of the front sectional view of the fixing column of this utility model;

[0024] Figure 6 This is a schematic diagram of the bottom structure of the rotating rod of this utility model.

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 1. Base; 11. Compacting table; 111. Top plate; 112. Hydraulic cylinder; 113. Lifting frame; 114. Pressure roller; 12. Leveling assembly; 121. Leveling roller; 122. Rotating frame; 221. Gear; 222. Slide rod; 223. Limiting shaft; 123. Rotating rod; 231. Straight groove; 232. Fixing rod; 233. Half gear; 234. Support ring; 124. Fixed seat; 241. Motor; 242. Turntable; 243. Eccentric push shaft; 13. Auxiliary roller; 131. Support plate; 14. Fixed column; 15. Arc frame; 151. Column; 16. Circular support frame; 161. Fixed plate. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0028] Please see Figure 1-6As shown, this utility model is a geotextile production bonding device, including a base 1, a compaction table 11 fixedly connected to the top right side of the base 1, and a leveling component 12 arranged at the upper center. The leveling component 12 includes a leveling roller 121, and a rotating frame 122 rotatably connected to the outside of the leveling roller 121.

[0029] A gear 221 is fixedly connected to the center of the bottom of the rotating frame 122. A limit shaft 223 is fixedly connected to the bottom of the gear 221. A fixed column 14 is rotatably connected to the outside of the limit shaft 223. The bottom of the fixed column 14 is fixedly connected to the top of the base 1. A rotating rod 123 is provided on the right side of the rotating frame 122. A fixed rod 232 is rotatably connected to the center of the rotating rod 123. The bottom of the fixed rod 232 is fixedly connected to the top of the base 1. A half gear 233 is fixedly connected to the left side of the rotating rod 123. By setting a smoothing roller 121, specifically, when the half gear 233 moves, it drives the gear 221 to rotate clockwise and counterclockwise. The top of the gear 221 drives the rotating frame 122 to move, and the smoothing roller 121 moves along with it, so that the smoothing roller 121 makes a fan-shaped reciprocating motion, which can smooth the geotextile on the smoothing roller 121, greatly reducing the occurrence of wrinkles, improving the bonding effect and quality of the geotextile, and reducing the economic losses caused by the scrapping of geotextile.

[0030] A top plate 111 is fixedly connected to the top right side of the base 1 via four columns. A hydraulic cylinder 112 is fixedly connected to the top of the top plate 111. A lifting frame 113 is fixedly connected to the bottom output rod of the hydraulic cylinder 112. A pressure roller 114 is rotatably connected inside the lifting frame 113. When the hydraulic cylinder 112 is activated, it drives the lifting frame 113 to move up or down, thereby controlling the pressure of the pressure roller 114.

[0031] A straight slot 231 is provided inside the right side of the rotating rod 123. A fixed base 124 is provided below the rotating rod 123. The bottom of the fixed base 124 is fixedly connected to the top of the base 1. A motor 241 is fixedly connected to the top of the inner side of the fixed base 124. A turntable 242 is fixedly connected to the top of the motor 241. An eccentric push shaft 243 is fixedly connected to the top of the turntable 242. The eccentric push shaft 243 is located inside the straight slot 231. The outer surface of the eccentric push shaft 243 is in contact with the inner wall of the straight slot 231. By setting the eccentric push shaft 243, specifically by starting the motor 241 to drive the turntable 242 to rotate, the turntable 242 will drive the eccentric push shaft 243 to slide in the straight slot 231, thereby pushing the rotating rod 123 to make a fan-shaped motion on the fixed rod 232. At this time, the rotating rod 123 will reciprocate in a fan-shaped motion on the fixed rod 232, which enables the half gear 233 to maintain the function of reciprocating motion.

[0032] The left side of the half gear 233 meshes with the right side of the gear 221. A support ring 234 is fixedly connected to the outer surface of the fixed rod 232. The top of the support ring 234 contacts the bottom of the rotating rod 123. The support ring 234 is used to limit the rotation of the rotating rod 123, making the rotation of the rotating rod 123 more stable.

[0033] Two sliding rods 222 are fixedly connected to the bottom of the rotating frame 122. An arc frame 15 is slidably connected to the outer side of each sliding rod 222. Two columns 151 are fixedly connected to the bottom of the arc frame 15. The bottom of the columns 151 is fixedly connected to the top of the base 1. When the rotating frame 122 moves, it will drive the sliding rods 222 to move on the arc frame 15. The arc frame 15 can limit the sliding rods 222, making the movement of the rotating frame 122 more stable.

[0034] Two auxiliary rollers 13 are arranged on the left side of the flat roller 121. The two auxiliary rollers 13 are arranged in a vertical array. Support plates 131 are fixedly connected to the front and back of the two auxiliary rollers 13. The bottom of the support plates 131 is fixedly connected to the top of the base 1.

[0035] A ring-shaped support frame 16 is provided on the left side of the compaction table 11. A fixing plate 161 is fixedly connected to the bottom of the ring-shaped support frame 16. The bottom of the fixing plate 161 is fixedly connected to the top of the base 1. The ring-shaped support frame 16 is circular. The ring-shaped support frame 16 is used to support the geotextile after leveling, so as to prevent the geotextile from falling onto the parts inside the leveling component 12 and protect the geotextile from damage.

[0036] One specific application of this embodiment is:

[0037] In use, the bonded geotextile is passed between the two auxiliary rollers 13, then through the top of the flattening roller 121 and the top of the annular support frame 16, and then through the compaction table 11 to connect to the winding equipment. The winding drives the geotextile to move. During the movement of the geotextile, the motor 241 is started to drive the turntable 242 to rotate. The turntable 242 will drive the eccentric push shaft 243 to slide in the straight groove 231, thereby pushing the rotating rod 123 to make a fan-shaped motion on the fixed rod 232. At this time, the rotating rod 123 will reciprocate in a fan-shaped motion on the fixed rod 232. The left side of the rotating rod 123 will drive the half gear 233 to move together. The half gear 233 will drive the gear 221 to rotate clockwise and counterclockwise. The bottom of the gear 221 rotates on the fixed column 14 through the limit shaft 223, and the top of the gear 221 drives the rotating frame 122 to move. The flattening roller 121 follows along. The movement of the rotating frame 122 causes the flattening roller 121 to reciprocate in a fan shape, which flattens the geotextile on the flattening roller 121, greatly reducing wrinkles, improving the bonding effect and quality of the geotextile, and reducing the economic losses caused by the scrapping of geotextile. At the same time, the rotating frame 122 drives the sliding rod 222 to move on the arc frame 15 during the movement. The arc frame 15 can limit the sliding rod 222, making the movement of the rotating frame 122 more stable. The ring support frame 16 is used to support the flattened geotextile, preventing the geotextile from falling onto the parts inside the flattening assembly 12 and protecting the geotextile from damage. Then, the hydraulic cylinder 112 is activated to drive the lifting frame 113 to move downward, and the pressure roller 114 compacts the flattened flattening roller 121. Since the pressure roller 114 rotates on the lifting frame 113, it does not affect the movement of the geotextile, and the bonding work is completed.

[0038] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0039] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A geotextile production bonding device, comprising a base (1), wherein a compaction table (11) is fixedly connected to the top right side of the base (1), and a leveling assembly (12) is provided at the upper center, wherein the leveling assembly (12) includes a leveling roller (121), and a rotating frame (122) is rotatably connected to the outer side of the leveling roller (121), characterized in that; A gear (221) is fixedly connected to the center of the bottom of the rotating frame (122). A limiting shaft (223) is fixedly connected to the bottom of the gear (221). A fixed column (14) is rotatably connected to the outside of the limiting shaft (223). The bottom of the fixed column (14) is fixedly connected to the top of the base (1). A rotating rod (123) is provided on the right side of the rotating frame (122). A fixed rod (232) is rotatably connected to the center of the rotating rod (123). The bottom of the fixed rod (232) is fixedly connected to the top of the base (1). A half gear (233) is fixedly connected to the left side of the rotating rod (123).

2. The geotextile production bonding device according to claim 1, characterized in that, The top right side of the base (1) is fixedly connected to a top plate (111) by four columns. A hydraulic cylinder (112) is fixedly connected to the top of the top plate (111). A lifting frame (113) is fixedly connected to the bottom output rod of the hydraulic cylinder (112). A pressure roller (114) is rotatably connected inside the lifting frame (113).

3. The geotextile production bonding device according to claim 2, characterized in that, The rotating rod (123) has a straight groove (231) inside on the right side. A fixed seat (124) is provided below the rotating rod (123). The bottom of the fixed seat (124) is fixedly connected to the top of the base (1). A motor (241) is fixedly connected to the top of the inner side of the fixed seat (124). A turntable (242) is fixedly connected to the top of the motor (241). An eccentric push shaft (243) is fixedly connected to the top of the turntable (242). The eccentric push shaft (243) is located inside the straight groove (231). The outer surface of the eccentric push shaft (243) is in contact with the inner wall of the straight groove (231).

4. The geotextile production bonding device according to claim 3, characterized in that, The left side of the half gear (233) meshes with the right side of the gear (221), and a support ring (234) is fixedly connected to the outer surface of the fixed rod (232). The top of the support ring (234) contacts the bottom of the rotating rod (123).

5. A geotextile production bonding device according to claim 4, characterized in that, The bottom of the rotating frame (122) is fixedly connected to two sliding rods (222), and an arc frame (15) is slidably connected to the outside of the two sliding rods (222). The bottom of the arc frame (15) is fixedly connected to two columns (151), and the bottom of the columns (151) is fixedly connected to the top of the base (1).

6. A geotextile production bonding device according to claim 4, characterized in that, Two auxiliary rollers (13) are arranged on the left side of the flat roller (121). The two auxiliary rollers (13) are arranged in a vertical array. Support plates (131) are fixedly connected to the front and back of the two auxiliary rollers (13). The bottom of the support plate (131) is fixedly connected to the top of the base (1).

7. A geotextile production bonding device according to claim 4, characterized in that, A ring support frame (16) is provided on the left side of the compaction table (11). A fixing plate (161) is fixedly connected to the bottom of the ring support frame (16). The bottom of the fixing plate (161) is fixedly connected to the top of the base (1). The ring support frame (16) is arranged in a circular shape.