Scrap collecting device with compaction function

Abstract

The utility model discloses a scrap collecting device with a compacting function, which comprises a collecting box, a plurality of pulleys are fixedly mounted on the outer bottom wall of the collecting box, a collecting hopper internally communicated is fixedly mounted on the upper end face of the collecting box, a leak plate is fixedly mounted in the collecting box, filter cloth is fixedly mounted on the upper end face of the leak plate, and the filter cloth is fixedly mounted on the lower end face of the leak plate. And a collecting box is slidably mounted on the outer wall of the collecting box through a drawing opening. According to the utility model, the leak plate, the filter cloth, the hydraulic cylinder, the extrusion plate and other components are arranged, and the leak plate and the filter cloth are combined to form a multi-stage filter structure, so that liquid in waste chips can be quickly separated, the interference of the liquid to the compaction process is avoided, the compaction effect is improved, and meanwhile, the separated liquid can be treated in a centralized manner, so that the environmental pollution is reduced; and the hydraulic cylinder drives the extrusion plate to move downwards and is matched with the anti-skid protrusions on the bottom wall of the extrusion plate, the waste chips can be compacted powerfully, the size of the waste chips is remarkably reduced, and compared with a traditional collecting device, the occupied space of the waste chips can be reduced.

Description

Technical Field

[0001] This utility model relates to the field of waste disposal equipment technology, and in particular to a waste collection device with compaction function. Background Technology

[0002] Waste chip processing equipment refers to equipment used to collect, process, and recycle waste chips generated during metal cutting processes.

[0003] In various industrial production processes, the generation of waste is inevitable. Currently, most traditional waste collection devices only have simple collection functions and cannot compact the waste, resulting in a large volume of collected waste that occupies a lot of storage space. Moreover, the waste is easily scattered during transportation, causing environmental pollution and increased transportation costs, and its practicality is insufficient. Therefore, it is necessary to redesign a waste collection device with compaction function to address the above problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a waste collection device with compaction function.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A waste collection device with compaction function includes a collection box. Multiple pulleys are fixedly installed on the bottom wall of the collection box. An internally connected collection hopper is fixedly installed on the upper surface of the collection box. A perforated plate is fixedly installed inside the collection box, and a filter cloth is fixedly installed on the upper surface of the perforated plate. A collection box is slidably installed on the outer wall of the collection box through a pull-out opening. A hydraulic cylinder is fixedly installed on the upper surface of the collection box via a support frame. A telescopic opening is provided on the upper surface of the collection box to cooperate with the telescopic end of the hydraulic cylinder. The telescopic end of the hydraulic cylinder is fixedly installed via a connecting sleeve. The extrusion plate has multiple anti-slip protrusions on its bottom wall. A push plate is slidably installed on the inner wall of the collection box through an installation groove. A moving channel communicating with the installation groove is opened on the outer wall of the collection box. A screw is rotatably installed on the outer wall of the collection box through a connecting frame. A motor connected to the screw is fixedly installed on the outer wall of the connecting frame. A moving block is threadedly installed on the outer wall of the screw through a limiting mechanism. A connecting block is fixedly installed on the bottom wall of the moving block. The inner wall of the connecting block is connected to the outer wall of the push plate through a connecting mechanism. A material picking opening communicating with the interior is opened on the outer wall of the collection box.

[0007] Preferably, the limiting mechanism includes a limiting rod fixedly installed inside the connecting frame, and the limiting rod slides through the moving block.

[0008] Preferably, the connecting mechanism includes two connecting rods fixedly installed on the inner wall of the connecting block, and the ends of the two connecting rods are fixedly connected to the outer wall of the push plate.

[0009] Preferably, a reinforcing plate is fixedly installed on the upper surface of the connecting frame, and the end of the reinforcing plate is fixedly connected to the outer wall of the collection box.

[0010] Preferably, a baffle is slidably installed on the outer wall of the collection box via a connecting frame, and a sealing gasket is fixedly installed on the inner wall of the baffle.

[0011] Preferably, the outer wall of the collection box has an observation opening that communicates with the interior, and an observation window is fixedly installed inside the observation opening.

[0012] The beneficial effects of this utility model are:

[0013] 1. By setting up components such as perforated plates, filter cloth, hydraulic cylinders, and extrusion plates, the combination of perforated plates and filter cloth forms a multi-stage filtration structure, which can quickly separate liquid from waste chips, avoid the interference of liquid on the compaction process, improve the compaction effect, and at the same time, the separated liquid can be centrally treated to reduce environmental pollution. The hydraulic cylinder drives the extrusion plate to move downward, and with the anti-slip protrusions on the bottom wall of the extrusion plate, it can strongly compact the waste chips, significantly reducing the volume of waste chips. Compared with traditional collection devices, it can reduce the space occupied by waste chips.

[0014] 2. By setting up components such as screws, connecting rods, and push plates, the motor drives the screw to rotate, which in turn moves the moving block along the screw axis. The connecting rod makes the push plate slide smoothly in the collection box, pushing the compacted waste out of the material opening. This discharge method has a high degree of automation. Compared with manual discharge, it can save labor and time costs and greatly improve the efficiency of waste disposal. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a waste chip collection device with compaction function proposed in this utility model;

[0016] Figure 2 for Figure 1 A schematic diagram of the vertical section structure;

[0017] Figure 3 This is a side view of a waste collection device with compaction function proposed in this utility model.

[0018] Figure 4 for Figure 1 Enlarged schematic diagram of the structure at point A in the diagram;

[0019] Figure 5 for Figure 2 Enlarged schematic diagram of the structure at point B in the diagram.

[0020] In the diagram: 1. Collection box, 2. Pulley, 3. Collection hopper, 4. Perforated plate, 5. Filter cloth, 6. Collection box, 7. Support frame, 8. Hydraulic cylinder, 9. Connecting sleeve, 10. Extrusion plate, 11. Anti-slip protrusion, 12. Push plate, 13. Connecting frame, 14. Screw, 15. Motor, 16. Limiting rod, 17. Moving block, 18. Connecting block, 19. Connecting rod, 20. Reinforcing plate, 21. Connecting frame, 22. Baffle, 23. Sealing gasket, 24. Observation window. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-5 A waste collection device with compaction function includes a collection box 1, with multiple pulleys 2 fixedly installed on the bottom wall of the collection box 1, a collection hopper 3 with internal communication fixedly installed on the upper surface of the collection box 1, a perforated plate 4 fixedly installed inside the collection box 1, a filter cloth 5 fixedly installed on the upper surface of the perforated plate 4, a collection box 6 slidably installed on the outer wall of the collection box 1 through a pull-out opening, a hydraulic cylinder 8 fixedly installed on the upper surface of the collection box 1 through a support frame 7, a telescopic opening that cooperates with the telescopic end of the hydraulic cylinder 8 on the upper surface of the collection box 1, and a pressing plate 10 fixedly installed on the telescopic end of the hydraulic cylinder 8 through a connecting sleeve 9. The bottom wall of the extrusion plate 10 is provided with multiple anti-slip protrusions 11. The inner wall of the collection box 1 is slidably installed with a push plate 12 through the mounting groove. The outer wall of the collection box 1 is provided with a moving channel communicating with the mounting groove. The outer wall of the collection box 1 is rotatably installed with a screw 14 through a connecting frame 13. The outer wall of the connecting frame 13 is fixedly installed with a motor 15 connected to the screw 14. The outer wall of the screw 14 is threadedly installed with a moving block 17 through a limiting mechanism. The bottom wall of the moving block 17 is fixedly installed with a connecting block 18. The inner wall of the connecting block 18 is connected to the outer wall of the push plate 12 through a connecting mechanism. The outer wall of the collection box 1 is provided with a material taking-out opening communicating with the interior.

[0023] The limiting mechanism includes a limiting rod 16 fixedly installed inside the connecting frame 13, and the limiting rod 16 slides through the moving block 17.

[0024] Furthermore, the limiting rod 16 adopts a high-precision optical axis with a hardened surface, which has high hardness and wear resistance, ensuring that it is not easily worn during long-term use. Both ends of the limiting rod 16 are fixed to the connecting frame 13 with nuts for easy disassembly and maintenance. The limiting hole on the moving block 17 and the limiting rod 16 are fitted with a clearance, which ensures that the moving block 17 can slide flexibly along the limiting rod 16 and also plays a precise limiting role, ensuring that the push plate 12 will not deviate during movement.

[0025] The connecting mechanism includes two connecting rods 19 fixedly installed on the inner wall of the connecting block 18, and the ends of the two connecting rods 19 are fixedly connected to the outer wall of the push plate 12.

[0026] Furthermore, the connecting rod 19 adopts a solid cylindrical structure and is made of high-strength alloy steel, which has high tensile strength and bending resistance, and can withstand the large thrust generated by the push plate 12 during movement. The connecting rod 19 is fixed to the connecting block 18 and the push plate 12 by welding. The weld is ground to ensure the firmness of the connection and the flatness of the surface, and to avoid stress concentration affecting the connection strength.

[0027] A reinforcing plate 20 is fixedly installed on the upper surface of the connecting frame 13, and the end of the reinforcing plate 20 is fixedly connected to the outer wall of the collection box 1.

[0028] Furthermore, the reinforcing plate 20 has a triangular structure. This triangular reinforcing structure utilizes the stability principle of triangles, which greatly enhances the connection strength between the connecting frame 13 and the collection box 1, and effectively prevents the connecting frame 13 from shaking or deforming when the motor 15 drives the screw 14 to rotate.

[0029] A baffle 22 is slidably installed on the outer wall of the collection box 1 via a connecting frame 21, and a sealing gasket 23 is fixedly installed on the inner wall of the baffle 22.

[0030] Furthermore, the inner wall of the connecting frame 21 is finely machined with a low surface roughness, ensuring smooth sliding of the baffle 22 within it. The baffle 22 is made of lightweight aluminum alloy, reducing the overall weight of the device while maintaining good strength. The sealing gasket 23 is made of oil-resistant and wear-resistant rubber. During installation, it is embedded into the inner wall of the baffle 22 through a slot, which can tightly fit the edge of the material intake opening, effectively preventing waste and liquid from leaking from the material intake opening, and ensuring the cleanliness and safety of the device operation.

[0031] The outer wall of the collection box 1 has an observation opening that communicates with the interior, and an observation window 24 is fixedly installed inside the observation opening.

[0032] Furthermore, the observation window 24 is made of double-layered tempered glass with a vacuum between the two layers of glass, which has good heat insulation, sound insulation and anti-fog performance, and can clearly observe the collection, compaction and discharge of waste inside the collection box 1.

[0033] When this utility model is in use, the collection box 1 can be easily moved by multiple pulleys 2. When the collection box 1 is moved to the waste generation station, the waste falls into the collection box 1 through the collection hopper 3. At this time, the perforated plate 4 and the filter cloth 5 play a core role. The waste containing liquid falls on the filter cloth 5. The liquid passes through the fine fiber structure of the filter cloth 5 by its own gravity and the pressure generated by the accumulation of waste. The filter cloth 5 can effectively intercept the fine particles in the waste and prevent them from entering the subsequent process. The liquid passing through the filter cloth 5 continues to flow downward and passes through the evenly distributed holes on the perforated plate 4 to achieve separation from the waste. The separated liquid gathers in the collection box 6 at the bottom of the collection box 1, while the waste is left on the filter cloth 5.

[0034] After the waste debris on the filter cloth 5 accumulates to a certain amount, the hydraulic cylinder 8 on the support frame 7 is activated. The piston rod of the hydraulic cylinder 8 drives the extrusion plate 10 to move downward along the telescopic opening through the connecting sleeve 9. The anti-slip protrusion 11 on the bottom wall of the extrusion plate 10 presses tightly on the waste debris. As the piston rod extends continuously, the waste debris is gradually compacted, effectively reducing its space occupation. During the compaction process, if a small amount of residual liquid still seeps out, it will also be filtered and separated by the perforated plate 4 and the filter cloth 5, ensuring that the waste debris is in a relatively dry compacted state.

[0035] After the compaction operation is completed, the baffle 22 can be pulled upward from the connecting frame 21 to remove the obstruction of the material collection opening. Then, the motor 15 on the connecting frame 13 can be turned on. The motor 15 drives the screw 14 to rotate. Under the restriction of the limit rod 16, the moving block 17, which is threadedly engaged with the screw 14, can only move along the axis of the screw 14. The moving block 17 drives the connecting block 18 and the connecting rod 19, which in turn pushes the push plate 12 to slide in the mounting groove of the collection box 1, pushing the compacted waste out of the material collection opening. The operator can observe the pushing process in real time through the observation window 24. After all the waste is pushed out, the motor 15 is turned off and the baffle 22 is slid. The sealing gasket 23 is used to seal the material collection opening to prevent the waste from spilling. The collection box 6 can be taken out from the pull-out opening to treat the liquid collected inside. Then, the device can be moved to the next station to carry out a new round of waste collection.

[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A waste collection device with compaction function, comprising a collection box (1), characterized in that, The bottom wall of the collection box (1) is fixedly equipped with multiple pulleys (2). The upper surface of the collection box (1) is fixedly equipped with an internally connected collection hopper (3). The inside of the collection box (1) is fixedly equipped with a perforated plate (4). The upper surface of the perforated plate (4) is fixedly equipped with a filter cloth (5). The outer wall of the collection box (1) is slidably equipped with a collection box (6) through a pull-out opening. The upper surface of the collection box (1) is fixedly equipped with a hydraulic cylinder (8) through a support frame (7). The upper surface of the collection box (1) is provided with a telescopic opening that cooperates with the telescopic end of the hydraulic cylinder (8). The telescopic end of the hydraulic cylinder (8) is fixedly equipped with a pressing plate (10) through a connecting sleeve (9). The bottom wall of the pressing plate (10) is provided with Multiple anti-slip protrusions (11) are provided. A push plate (12) is slidably installed on the inner wall of the collection box (1) through the mounting groove. A moving channel communicating with the mounting groove is opened on the outer wall of the collection box (1). A screw (14) is rotatably installed on the outer wall of the collection box (1) through the connecting frame (13). A motor (15) connected to the screw (14) is fixedly installed on the outer wall of the connecting frame (13). A moving block (17) is threadedly installed on the outer wall of the screw (14) through the limiting mechanism. A connecting block (18) is fixedly installed on the bottom wall of the moving block (17). The inner wall of the connecting block (18) is connected to the outer wall of the push plate (12) through the connecting mechanism. A material taking opening communicating with the interior is opened on the outer wall of the collection box (1).

2. The waste collection device with compaction function according to claim 1, characterized in that, The limiting mechanism includes a limiting rod (16) fixedly installed inside the connecting frame (13), and the limiting rod (16) slides through the moving block (17).

3. A waste chip collection device with compaction function according to claim 2, characterized in that, The connecting mechanism includes two connecting rods (19) fixedly installed on the inner wall of the connecting block (18), and the ends of the two connecting rods (19) are fixedly connected to the outer wall of the push plate (12).

4. A waste chip collection device with compaction function according to claim 3, characterized in that, A reinforcing plate (20) is fixedly installed on the upper surface of the connecting frame (13), and the end of the reinforcing plate (20) is fixedly connected to the outer wall of the collection box (1).

5. A waste chip collection device with compaction function according to claim 4, characterized in that, The outer wall of the collection box (1) is slidably fitted with a baffle (22) via a connecting frame (21), and a sealing gasket (23) is fixedly installed on the inner wall of the baffle (22).

6. A waste chip collection device with compaction function according to claim 5, characterized in that, The outer wall of the collection box (1) is provided with an observation opening that communicates with the interior, and an observation window (24) is fixedly installed inside the observation opening.

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