Vertical hydraulic packing machine
By setting a stable channel for rope threading and connecting pipes in the vertical hydraulic baler, combined with pushing and lifting cylinders, the problem of difficult wire rope threading is solved, realizing an efficient and convenient material baling and discharge process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI JIASHU CONSTR ENG CO LTD
- Filing Date
- 2025-06-16
- Publication Date
- 2026-05-19
AI Technical Summary
In the waste baling process of existing vertical hydraulic balers, the wire rope threading channel is easily blocked by waste material, resulting in time-consuming and labor-intensive operation and inconvenient equipment operation.
Multiple rope-threading grooves and mounting holes are set in the material discharge hopper. A stable channel is formed by the cooperation of connecting pipes and sliders to ensure that the wire rope is threaded smoothly. At the same time, push cylinders and lifting cylinders are set to realize automatic material ejection and convenient opening of the hopper door.
It improves the efficiency of rope threading, reduces the labor intensity of operators, enhances the overall efficiency of packaging work and the degree of automation of equipment, and ensures the firmness of material binding and the convenience of operation.
Smart Images

Figure CN224256159U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of baling machine technology, and specifically to a vertical hydraulic baling machine. Background Technology
[0002] A hydraulic baler is a hydraulic device that compresses loose materials into bundles or blocks. It is mainly suitable for recycling and baling materials such as waste paper, garbage, plastics, and scrap metal. Its purpose is to reduce waste storage space, lower transportation costs, and promote environmental protection and waste recycling.
[0003] However, existing vertical hydraulic balers still have significant shortcomings in the waste baling process. Before baling, the waste must be placed inside the baler for compression, and then manually threaded and secured with ropes to prevent it from scattering. However, conventional vertical hydraulic balers only provide channels at the top and bottom for steel wire ropes (or special binding ropes) to pass through. These channels are easily blocked by waste material during compression, making the process of threading the steel wire ropes time-consuming, labor-intensive, and inconvenient to operate. Utility Model Content
[0004] In view of the above-mentioned prior art, in order to prevent the channel from being blocked by waste material during the compression process, which would cause the wire rope to have difficulty passing through the channel, the applicant provides a vertical hydraulic baler.
[0005] This application provides a vertical hydraulic baler, which adopts the following technical solution:
[0006] A vertical hydraulic baler includes a feeding bin, a support frame, a top plate, a pressure plate, and a hydraulic cylinder. The feeding bin is fixedly mounted on the support frame, with a door on one side. The top plate is located at the end of the support frame away from the feeding bin, and the feeding bin has an opening on the side facing the top plate. The hydraulic cylinder is fixedly mounted on the top plate, and its piston rod passes through a hole in the top plate and is fixedly connected to the pressure plate. The pressure plate can slide within the feeding bin under the action of the hydraulic cylinder. Multiple first rope-threading grooves are formed on the bottom wall of the feeding bin, and multiple second rope-threading grooves are formed on the pressure plate. A mounting hole is vertically formed on the side wall of the feeding bin away from the door. One end of the mounting hole communicates with the first rope-threading groove. When the pressure plate descends to compress the material, the end of the mounting hole away from the first rope-threading groove communicates with the second rope-threading groove. Connecting pipes are slidably arranged within the first and second rope-threading grooves.
[0007] By adopting the above technical solution, the connecting pipe effectively prevents the first and second rope-threading grooves from being blocked by waste material during the material compression process. When threading the wire rope, the operator can insert the wire rope into the connecting pipe through the mounting hole. Utilizing the stable channel formed by the connecting pipe, the wire rope can smoothly pass through the first and second rope-threading grooves, avoiding the difficulty of threading the rope due to channel blockage and greatly improving the threading efficiency. At the same time, this design makes the threading operation more convenient, reduces the labor intensity of the operator, and improves the overall efficiency of the packaging work.
[0008] Preferably, a first sliding groove is provided in the first and second rope-threading grooves, and a slider is provided on the connecting pipe to slide and cooperate with the first sliding groove.
[0009] By adopting the above technical solution, the connecting pipe can smoothly slide within the first and second rope-threading grooves through the cooperation of the slider and the first sliding groove. After the wire rope is threaded, the connecting pipe can be easily pulled out, making the operation simple and convenient. Moreover, this sliding fit structure ensures the stability of the connecting pipe's position within the rope-threading groove, preventing displacement during material compression and rope threading, thus guaranteeing the accuracy of the connecting pipe in guiding the wire rope and further improving the success rate and stability of rope threading.
[0010] Preferably, the discharge bin is equipped with a pusher cylinder, and the piston rod end of the pusher cylinder is equipped with a pusher block.
[0011] By adopting the above technical solution, the push cylinder and push block enable the automatic ejection of compressed and bundled materials. After the materials are compressed and bundled, there is no need for operators to manually handle them, reducing labor intensity. The push cylinder provides a stable thrust, and the push block pushes the materials out of the discharge bin, facilitating subsequent handling and transportation, and improving the automation level and work efficiency of the entire packaging process.
[0012] Preferably, a support frame is provided on the side of the discharge bin away from the bin door, the push cylinder is fixedly installed on the support frame, a connecting hole is provided through the side of the discharge bin away from the bin door, and the push block on the push cylinder is located in the connecting hole to block the connecting hole and is used to push the compressed and bundled material out of the discharge bin.
[0013] By adopting the above technical solution, the support frame provides a stable installation position for the pushing cylinder, ensuring that the pushing cylinder will not shake or shift during operation, thus guaranteeing the stability and accuracy of the pushing action. The pushing block is located inside the connecting hole to seal the connecting hole. On the one hand, this prevents material from leaking from the connecting hole during compression; on the other hand, it can closely fit the material during pushing, effectively transmitting the thrust and smoothly pushing the material out of the discharge hopper, improving the practicality and reliability of the equipment.
[0014] Preferably, the number of first rope-threading grooves in the discharge bin is at least two, the number of second rope-threading grooves on the pressure plate corresponds to the number of second rope-threading grooves, and the number of mounting holes is the same as the number of first rope-threading grooves and second rope-threading grooves.
[0015] By adopting the above technical solution, multiple rope-threading grooves and corresponding mounting holes allow for the use of multiple steel wire ropes to bind materials, resulting in a more secure binding. During material compression, multiple steel wire ropes can restrain the material from different positions, effectively preventing the material from scattering during compression and handling, thus improving packaging quality. Furthermore, the multiple rope-threading grooves and mounting holes increase the flexibility of rope threading, allowing operators to select the appropriate threading method based on the shape, size, and characteristics of the material, further enhancing the equipment's applicability.
[0016] Preferably, a slide rail is provided on the side of the discharge bin near the bin door, and a second slide groove is provided on the bin door to slide and cooperate with the slide rail.
[0017] By adopting the above technical solution, the cooperation between the slide rail and the second slide groove makes the opening and closing of the bin door smoother. During equipment operation, the bin door can slide smoothly along the slide rail, reducing friction and collision between the bin door and the discharge bin, lowering noise, and extending the service life of both the bin door and the discharge bin. Furthermore, this sliding fit structure ensures the sealing of the bin door when closed, preventing material leakage from the gap between the bin door and the discharge bin during compression, thus improving the equipment's working efficiency and environmental performance.
[0018] Preferably, a lifting cylinder is provided on the top plate, and the telescopic end of the lifting cylinder passes through the top plate and is fixedly connected to the compartment door.
[0019] By adopting the above technical solution, the lifting cylinder can assist in opening the bin door. When the pressure plate compresses the material, the pressure generated by the material extrusion may make the bin door difficult to open. At this time, the lifting cylinder is activated, and its telescopic end retracts upward, driving the bin door to slide upward along the slide rail and open, making operation easy and convenient. The lifting cylinder solves the problem of the bin door being difficult to open due to excessive weight or pressure, further improving the ease of use and work efficiency of the equipment, and reducing the labor intensity of the operators.
[0020] Preferably, the door is provided with multiple reinforcing ribs.
[0021] By adopting the above technical solution and adding reinforcing ribs, the baler door is subjected to external forces such as material compression and impact when closing during operation. The reinforcing ribs effectively disperse these external forces, improve the overall strength of the baler door, and make it more impact-resistant.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] 1. During material compression, the connecting pipe effectively prevents the first and second rope-threading slots from being blocked by waste material. When threading the wire rope, the operator can insert the wire rope into the connecting pipe through the mounting hole. Utilizing the stable channel formed by the connecting pipe, the wire rope smoothly passes through the first and second rope-threading slots, avoiding difficulties in threading due to channel blockage and greatly improving threading efficiency. Simultaneously, this design makes the threading operation more convenient, reduces the labor intensity of operators, and improves the overall efficiency of the packaging work.
[0024] 2. The connecting tube can slide smoothly in the first and second rope-threading grooves through the cooperation of the slider and the first groove. After the wire rope is threaded, the connecting tube can be easily pulled out, making the operation simple and convenient. Moreover, the sliding fit structure can ensure that the position of the connecting tube in the rope-threading groove is stable and will not shift during material compression and rope threading, thus ensuring the accuracy of the connecting tube in guiding the wire rope and further improving the success rate and stability of rope threading.
[0025] 3. Multiple rope grooves and corresponding mounting holes allow for the use of multiple wire ropes to bind materials, resulting in a more secure binding. During material compression, multiple wire ropes can restrain the material from different positions, effectively preventing it from scattering during compression and handling, thus improving packaging quality. Furthermore, the multiple rope grooves and mounting holes increase the flexibility of rope threading; operators can choose the appropriate threading method based on the shape, size, and characteristics of the material, further enhancing the equipment's applicability. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0027] Figure 2 This is a rear view of the overall structure of this utility model;
[0028] Figure 3 This is an exploded view of this utility model;
[0029] Figure 4 This is a schematic diagram illustrating the cooperation between the connecting pipe and the second rope-threading groove of this utility model;
[0030] Figure 5 yes Figure 3 Enlarged view of point A in the middle.
[0031] Reference numerals: 1. Feeding bin; 11. Bin door; 2. Support; 3. Top plate; 4. Pressure plate; 5. Hydraulic cylinder; 6. First rope threading groove; 7. Second rope threading groove; 8. Mounting hole; 9. Connecting pipe; 10. First slide rail; 12. Sliding block; 13. Support frame; 14. Pushing cylinder; 141. Pushing block; 15. Connecting hole; 16. Slide rail; 17. Second slide rail; 18. Lifting cylinder; 19. Reinforcing rib. Detailed Implementation
[0032] This application discloses a vertical hydraulic baler.
[0033] A vertical hydraulic baler, as described in the following text. Figure 1 and Figure 2 The system includes a discharge bin 1, a support 2, a top plate 3, a pressure plate 4, and a hydraulic cylinder 5. The discharge bin 1 is fixedly installed on the support 2, and a bin door 11 is provided on one side of the discharge bin 1. The top plate 3 is located at the end of the support 2 away from the discharge bin 1. The hydraulic cylinder 5 is fixedly installed on the top plate 3, and the piston rod of the hydraulic cylinder 5 passes through the top plate 3 and faces the discharge bin 1. The pressure plate 4 is fixedly installed at the end of the piston rod of the hydraulic cylinder 5. The side of the discharge bin 1 facing the top plate 3 is open, and the pressure block is slidably placed in the discharge bin 1 through the hydraulic cylinder 5.
[0034] When the machine is working, first open the door 11 on one side of the feeding hopper 1. The operator puts the materials to be packaged, such as waste paper, waste plastic, and industrial waste, into the feeding hopper 1. After feeding is complete, close the door 11 and start the equipment. At this time, the hydraulic cylinder 5 starts working, and the piston rod of the hydraulic cylinder 5 extends, pushing the pressure plate 4 downward along the opening of the feeding hopper 1. As the pressure plate 4 continues to press down, the material in the feeding hopper 1 is subjected to gradually increasing pressure, and the gaps between the materials are continuously compressed, gradually reducing the volume. When the pressure plate 4 descends to the set position, that is, after the material is compressed to the predetermined density and size, the hydraulic cylinder 5 stops working, and the pressure plate 4 maintains its current position, keeping the material in a compressed state. Then, the compressed material is bundled and fixed to prevent it from falling apart. After fixing, the piston rod of the hydraulic cylinder 5 retracts, driving the pressure plate 4 upward to return to the initial position.
[0035] Reference Figure 3 Specifically, the bottom wall of the discharge bin 1 is provided with four first rope-threading grooves 6 along the longitudinal direction; the pressure plate 4 is provided with second rope-threading grooves 7 that correspond to the first rope-threading grooves 6 and have the same number.
[0036] Furthermore, a plurality of mounting holes 8 are vertically provided on the side of the discharge bin 1 away from the bin door 11. The mounting holes 8 penetrate the side wall of the discharge bin 1 and are connected to the interior of the discharge bin 1. The plurality of mounting holes 8 correspond to the first rope groove 6 and the second rope groove 7 respectively and are the same in number. The end of the mounting hole 8 near the bottom wall of the discharge bin 1 corresponds to and is connected to the first rope groove 6. When the pressure plate 4 descends to compress the material, the second rope groove 7 on the pressure plate 4 corresponds to and is connected to the mounting hole 8.
[0037] Reference Figure 4 and Figure 5 Connecting pipes 9 are respectively provided in the first rope-threading groove 6 and the second rope-threading groove 7. The connecting pipes 9 are adapted to the contours of the first rope-threading groove 6 and the second rope-threading groove 7. The inner walls of the first rope-threading groove 6 and the second rope-threading groove 7 are provided with first sliding grooves 10. The connecting pipes 9 are provided with sliders 12 that slide and cooperate with the first sliding grooves 10. The connecting pipes 9 are slidably installed in the first rope-threading groove 6 and the second rope-threading groove 7. One end of the first rope-threading groove 6 is connected to the mounting hole 8, so that the connecting pipes 9 correspond to and are connected to the mounting hole.
[0038] When the pressure plate 4 descends to compress the material, the second rope groove 7 precisely aligns with the mounting hole 8, ensuring that the connecting pipe 9 passing through the second rope groove 7 is also coaxially aligned and connected with the mounting hole 8. Subsequently, the operator can insert both ends of the wire rope through the mounting hole 8 on the outside of the discharge bin 1. The two ends of the wire rope pass through the inner wall channels of the connecting pipe 9 in the first rope groove 6 and the second rope groove 7, respectively, and finally extend from the end of the discharge bin 1 near the bin door 11.
[0039] After the rope is threaded, open the hopper door 11. Using the sliding structure between the connecting pipe 9 and the first slide groove 10, pull the connecting pipe 9 out of the first rope threading groove 6 and the second rope threading groove 7 along the first slide groove 10. At this time, the wire rope is still firmly embedded in the rope threading groove. The operator only needs to tighten both ends of the wire rope to securely bind the compressed material.
[0040] Reference Figure 2 and Figure 3 Furthermore, a support frame 13 is provided on the side of the discharge hopper 1 away from the hopper door 11. A pusher cylinder 14 is fixedly installed on the support frame 13. A pusher block 141 is provided at the end of the piston rod of the pusher cylinder 14. A connection hole 15 is provided through the side of the discharge hopper 1 away from the hopper door 11, and the pusher block 141 is located in the connection hole 15 and seals the connection hole 15. After the compressed material is bundled, the hopper door 11 is opened, and then the pusher cylinder is activated, pushing the piston rod of the cylinder to extend, driving the pusher block 141 to move into the discharge hopper 1 along the connection hole 15. The pusher block 141 pushes the compressed and bundled material out of the discharge hopper 1, making it detach from the discharge hopper 1, so that the operator can easily move the packaged material to a designated location for storage or subsequent transportation.
[0041] Specifically, the discharge hopper 1 is equipped with two slide rails 16 on one side of the hopper door 11. The two slide rails 16 are vertically installed on the side wall of the discharge hopper 1 near the hopper door 11. The hopper door 11 has a second sliding groove 17 that slides and engages with the two slide rails 16. The support 2 is equipped with a lifting cylinder 18 on the top plate 3. The telescopic end of the lifting cylinder 18 passes through the top plate 3 and is fixedly connected to the hopper door 11. When the pressure plate 4 compresses the material, the pressure generated by the material causes the hopper door 11 to tend to expand outwards, making it difficult to open. At this time, the lifting cylinder 18 is activated, driving the hopper door 11 to slide upwards along the slide rails 16 and open. This makes operation easy and convenient, and also avoids the problem of difficulty in opening due to the excessive weight of the hopper door 11.
[0042] Furthermore, multiple reinforcing ribs 19 are fixed on the outer wall of the door 11, making the door 11 highly resistant to impact. When the baler is working, the door 11 will be subjected to external forces such as material compression and impact force when closing. The reinforcing ribs 19 can effectively disperse these external forces and improve the overall strength of the door 11.
[0043] The implementation principle of the application embodiment is as follows: When the vertical hydraulic baler is working, the chamber door 11 is first opened to let in the material. After the chamber door 11 is closed, the hydraulic cylinder 5 pushes the pressure plate 4 down to compress the material. During compression, steel wire ropes are threaded through the first rope groove 6, the second rope groove 7, the mounting hole 8, and the connecting pipe 9. After the material is compressed, it is tied up. After the material is tied up, the chamber door 11 is opened, and the pushing cylinder 14 is started to push the material out of the discharge chamber 1. If the chamber door 11 is difficult to open due to material compression, the lifting cylinder 18 can be started to assist in opening it. The components work together in the whole process, which solves the problems of difficult rope threading and inconvenient material discharge in traditional equipment, and realizes efficient material baling and discharge.
[0044] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A vertical hydraulic baler, comprising a feeding bin (1), a support (2), a top plate (3), a pressure plate (4), and a hydraulic cylinder (5); the feeding bin (1) is fixedly installed on the support (2), a door (11) is provided on one side of the feeding bin (1), the top plate (3) is located at the end of the support (2) away from the feeding bin (1), and the side of the feeding bin (1) facing the top plate (3) is open; the hydraulic cylinder (5) is fixedly installed on the top plate (3), its piston rod passes through a hole on the top plate (3) and is fixedly connected to the pressure plate (4), the pressure plate (4) can slide within the feeding bin (1) under the action of the hydraulic cylinder (5); characterized in that, The bottom wall of the discharge bin (1) is provided with a plurality of first rope-threading grooves (6) along the longitudinal direction, and the pressure plate (4) is provided with a plurality of second rope-threading grooves (7). The side wall of the discharge bin (1) away from the bin door (11) is provided with a vertical mounting hole (8). One end of the mounting hole (8) is connected to the first rope-threading groove (6). When the pressure plate (4) descends to compress the material, the end of the mounting hole (8) away from the first rope-threading groove (6) is connected to the second rope-threading groove (7). A connecting pipe (9) is slidably provided in the first rope-threading groove (6) and the second rope-threading groove (7).
2. A vertical hydraulic baler according to claim 1, characterized in that, The first rope groove (6) and the second rope groove (7) are provided with a first sliding groove (10), and the connecting pipe (9) is provided with a slider (12) that slides and cooperates with the first sliding groove (10).
3. A vertical hydraulic baler according to claim 1, characterized in that, The discharge bin (1) is equipped with a push cylinder (14), and the piston rod end of the push cylinder (14) is equipped with a push block (141).
4. A vertical hydraulic baler according to claim 3, characterized in that, A support frame (13) is provided on the side of the discharge bin (1) away from the bin door (11). The push cylinder (14) is fixedly installed on the support frame (13). A connection hole (15) is provided on the side of the discharge bin (1) away from the bin door (11). The push block (141) on the push cylinder (14) is located in the connection hole (15) to block the connection hole (15) and is used to push the compressed and bundled material out of the discharge bin (1).
5. A vertical hydraulic baler according to claim 1, characterized in that, The number of first rope-threading grooves (6) in the discharge bin (1) is at least two, the number of second rope-threading grooves (7) on the pressure plate (4) corresponds to the number of second rope-threading grooves (7), and the number of mounting holes (8) is the same as the number of first rope-threading grooves (6) and second rope-threading grooves (7).
6. A vertical hydraulic baler according to claim 1, characterized in that, The material discharge bin (1) is provided with a slide rail (16) on the side near the bin door (11), and the bin door (11) is provided with a second slide groove (17) that slides and cooperates with the slide rail (16).
7. A vertical hydraulic baler according to claim 6, characterized in that, A lifting cylinder (18) is provided on the top plate (3). The telescopic end of the lifting cylinder (18) passes through the top plate (3) and is fixedly connected to the door (11).
8. A vertical hydraulic baler according to claim 6, characterized in that, The door (11) is provided with multiple reinforcing ribs (19).