Transfer trolley for finished battery modules
By designing a battery module finished product turnover cart and utilizing multi-layer transfer and placement layers and guide bars, the problem of low battery module transportation efficiency in existing technologies has been solved, achieving efficient and stable battery module turnover transportation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SCUD FUJIAN ELECTRONICS
- Filing Date
- 2025-06-16
- Publication Date
- 2026-05-19
AI Technical Summary
In existing technologies, the number of battery modules transported by the turnover cart is relatively small per trip, resulting in low work efficiency and failing to meet the needs of efficient turnover transportation.
A battery module finished product turnover trolley was designed, which includes a frame, transfer and placement layers, flow strips, cushioning urethane rubber, check valves and indexing pins. Through the design of multi-layer transfer and placement layers and guide strips, the battery module carrier tray is stably fixed and efficiently transported.
This technology enables the transport of multiple battery module products in a single turnaround, improving transportation efficiency. Furthermore, the design of cushioning urethane rubber and check valves ensures the stability and safety of the transportation process.
Smart Images

Figure CN224256682U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of turnover cart technology, specifically to a battery module finished product turnover cart. Background Technology
[0002] Currently, in the field of battery module assembly (PACK), when the order quantity is small, in order to save costs, the battery module assembly process (i.e., assembling the cells into battery modules, and welding the battery modules and busbars, etc.) is generally semi-automated. In this case, a transfer trolley is needed to move the transfer tray (specifically, the transfer tray carrying the battery modules) between different workstations. In the prior art, such as patent publication number CN119018218A, a locking and turnover device for the transfer tray and a battery transfer tool are disclosed, including a trolley assembly, a transfer tray assembly, and a self-locking mechanism. The trolley assembly has a transfer tray assembly and a self-locking assembly on its top. The self-locking assembly automatically locks the transfer tray assembly on top of the trolley assembly when the transfer tray assembly moves to the right, and releases the lock when the transfer tray assembly is pushed to the left by the worker. Battery modules are placed on top of the transfer tray (i.e., the item carrier) of the transfer tray assembly. However, the trolley assembly for placing battery modules is only located on top of the trolley assembly. This results in a limited number of battery modules that can be transported per trolley turnaround, which is not conducive to further improving the efficiency of battery module turnover and transportation by the trolley. Utility Model Content
[0003] The purpose of this utility model is to overcome the above-mentioned defects or problems in the background art and provide a battery module finished product turnover cart.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A battery module finished product turnover cart includes a frame with casters at the bottom. Several transfer and placement layers are arranged inside the frame, each with at least one set of flow strips for placing battery module trays. Buffer urethane is arranged on the frame behind the battery module trays. A transfer channel is formed between two flow strips in each group, with a check valve at the front of the transfer channel. Guide strips are provided on both sides of each group of flow strips. Several mounting holes are provided on the battery module trays for mounting battery module limiting blocks. Battery module products are placed in the middle of the limiting blocks. A pin mounting hole for mounting indexing pins is provided on the rear side of the top surface of the battery module tray. The indexing pins are located outside the limiting blocks, and the transfer channel is provided with limiting pin holes directly opposite the indexing pins.
[0006] In some embodiments of this utility model, the indexing pin includes a pin seat and a limiting pin. The pin seat has a through hole extending through its length, and the limiting pin is movably inserted into the through hole. The top end of the limiting pin is connected to the handle.
[0007] In some embodiments of this utility model, the pin seat is installed in the pin mounting hole by a lower nut, and the diameter of the upper part of the pin seat is larger than the diameter of the lower part of the pin seat.
[0008] In some embodiments of this utility model, a lateral through groove is provided on the upper side wall of the pin seat corresponding to the handle. The lateral through groove is connected to the through hole. The inner diameter of the through hole is larger than the outer diameter of the limiting pin, and the outer diameter of the limiting pin is smaller than the diameter of the limiting pin hole.
[0009] In some embodiments of this utility model, the limiting pin hole is arranged on the rear sheet metal part, and the rear sheet metal part is installed in the transfer channel.
[0010] In some embodiments of this utility model, each side of the top surface of the battery module carrier is provided with a mounting hole, and the battery module limiting block is provided with a mounting waist hole corresponding to the mounting hole.
[0011] In some embodiments of this utility model, transfer handles are provided on both sides of the top surface of the battery module carrier.
[0012] In some embodiments of this utility model, the check valve includes a mounting base, which is mounted on a slotted sheet metal part by a first screw. The mounting base is provided with a mounting groove, and a check block is rotatably mounted in the mounting groove. A triangular protrusion is provided on the upper part of the check block, and a spring mounting hole is recessed on the lower part of the check block. A reset spring is arranged in the spring mounting hole, and the lower end of the reset spring contacts the bottom of the mounting groove.
[0013] In some embodiments of this utility model, the front end of the guide strip is provided with an inclined clearance guide portion.
[0014] In some embodiments of this utility model, the number of casters is four and they are respectively arranged at the four corners of the bottom of the frame. The casters include two omnidirectional brake wheels on the same side and two directional wheels on the other side. A handrail is provided on one side of the upper part of the frame, and the handrail and the omnidirectional brake wheels are located on the same side.
[0015] As can be seen from the above description of this utility model, compared with the prior art, this utility model has the following beneficial effects:
[0016] 1. The turnover trolley can transport multiple electromagnetic module products in a single turnover, resulting in high turnover efficiency.
[0017] 2. Soft rubber is placed on the frame behind the battery module carrier to cushion the battery module carrier.
[0018] 3. A check valve is installed at the front of the transfer channel. When the battery module tray enters the transfer placement layer, the check valve prevents the battery module tray from flowing back and sliding out of the transfer placement layer. A pin mounting hole for installing the indexing pin is provided on the rear side of the top surface of the battery module tray. A limit pin hole is provided in the transfer channel directly opposite the indexing pin. The user can manually move the limit pin of the indexing pin downward and insert it into the limit pin hole to fix the battery module tray and prevent it from moving. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the following description of the embodiments will be briefly introduced. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of this utility model;
[0021] Figure 2 For the present utility model Figure 1 Enlarged view of point A;
[0022] Figure 3 For the present utility model Figure 1 Enlarged view of point B;
[0023] Figure 4 This is a schematic diagram of the battery module carrier of this utility model;
[0024] Figure 5 For the present utility model Figure 4 Enlarged view of point C;
[0025] Figure 6 This is a schematic diagram of the check valve of this utility model;
[0026] Explanation of key figure labels:
[0027] 1. Frame; 10. Transfer and placement layer; 11. Universal brake wheel; 12. Directional wheel; 13. Cushioning urethane rubber; 2. Flow strip; 20. Transfer channel; 21. Limit pin hole; 22. Rear sheet metal part; 3. Battery module carrier tray; 30. Battery module product; 31. Mounting hole; 32. Battery module limit block; 33. Mounting waist hole; 34. Transfer handle; 35. Pin mounting hole; 4. Guide strip; 40. Tilt clearance guide; 5. Check valve; 50. Mounting base; 51. Locking sheet metal part; 52. Mounting groove; 53. Check valve block; 54. Rotating shaft; 55. Triangular protrusion; 56. Spring mounting hole; 57. Shaft hole; 6. Indexing pin; 60. Pin seat; 61. Through hole; 62. Lateral through groove; 63. Limit pin; 64. Handle; 65. Lower nut. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are preferred embodiments of the present utility model and should not be considered as excluding other embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0029] Unless otherwise expressly defined, the use of terms such as "first," "second," or "third" in the claims, description, and drawings of this utility model is for distinguishing different objects and not for describing a specific order.
[0030] Unless otherwise expressly defined, in the claims, description, and accompanying drawings of this utility model, the use of directional terms such as "center," "lateral," "longitudinal," "horizontal," "vertical," "top," "bottom," "inner," "outer," "upper," "lower," "front," "rear," "left," "right," "clockwise," and "counterclockwise" to indicate orientation or positional relationships is based on the orientation and positional relationships shown in the accompanying drawings and is only for the convenience of describing this utility model and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the specific protection scope of this utility model.
[0031] Unless otherwise expressly defined, the terms "fixed connection" or "fixed connection" used in the claims, description and drawings of this utility model shall be interpreted broadly to refer to any connection in which there is no displacement or relative rotation relationship between the two parties, including non-removable fixed connection, detachable fixed connection, integral connection and fixed connection through other devices or components.
[0032] In the claims, description and accompanying drawings of this utility model, the terms "comprising", "having", and variations thereof are used to mean "including but not limited to".
[0033] See the example. Figure 1-6 :
[0034] A battery module finished product turnover cart includes a frame 1, with casters at the bottom of the frame 1. Several transfer and placement layers 10 are provided inside the frame 1 for placing battery module products 30 to be transferred. Preferably, the number of casters is four, respectively arranged at the four corners of the bottom of the frame 1. The casters include two omnidirectional brake wheels 11 on one side and two directional wheels 12 on the other side. A handrail is provided on one side of the upper part of the frame 1, and the handrail is located on the same side as the omnidirectional brake wheels 11.
[0035] The transfer and placement layer 10 is provided with at least one set of flow strips 2, each set having two flow strips 2. The flow strips 2 are used to place the battery module trays 3. The flow strips 2 facilitate the entry and exit of the battery module trays 3. In use, the battery module trays 3 are inserted from the front of the flow strips 2, and the battery module trays 3 are placed on the flow strips 2 by pushing them along the arrangement direction of the flow strips 2.
[0036] In one implementation, the number of transfer and placement layers 10 is 3, and each transfer and placement layer 10 is provided with two sets of flow strips 2, so that the frame can rotate 6 battery module trays 3 with battery module products 30 each time.
[0037] The battery module carrier tray 3 is provided with a cushioning urethane rubber 13 on the frame 1 at the rear. When the battery module carrier tray 3 enters the transfer and placement layer 10 along the flow strip 2, the side of the battery module carrier tray 3 touches the cushioning urethane rubber 13, which cushions the battery module carrier tray 3. Each flow strip 2 is provided with a guide strip 4 on both sides. The distance between the two guide strips 4 is greater than the width of the battery module carrier tray 3. The guide strips 4 guide the battery module carrier tray 3.
[0038] In one embodiment, the guide bar 4 is provided with an inclined clearance guide 40 at its front end. The inclined clearance guide 40 is arranged on the side facing the battery module carrier 3, and the thickness of the front side of the inclined clearance guide 40 is less than the thickness of the rear side of the inclined clearance guide 40.
[0039] A transfer channel 20 is set between each pair of flow strips 2. A check valve 5 is set at the front of the transfer channel 20. When the battery module tray 3 enters the transfer placement layer 10 along the flow strip 2, the check valve 5 prevents the battery module tray 3 from flowing back and sliding out of the transfer placement layer 10.
[0040] In one embodiment, the check valve 5 includes a mounting base 50, which is mounted on a locking sheet metal part 51 by a first screw. The locking sheet metal part 51 is mounted on the transfer placement layer 10 by a second screw. The mounting base 50 is provided with a mounting groove 52, and a check block 53 is rotatably mounted in the mounting groove 52. Specifically, the mounting groove 52 and the check block 53 are respectively provided with shaft holes 57, and a rotating shaft 54 passes through the shaft holes 57, so that the check block 53 is rotatably mounted in the mounting groove 52. The upper part of the check block 53 is provided with a triangular protrusion 55, and the lower part of the check block 53 is recessed with a spring mounting hole 56. A return spring is arranged in the spring mounting hole 56, and the lower end of the return spring contacts the bottom of the mounting groove 52. When the battery module tray 3 enters the transfer and placement layer 10 along the flow strip 2, the battery module tray 3 contacts the triangular protrusion 55, causing the check block 53 to press down. After the battery module tray 3 enters the transfer and placement layer 10, under the action of the return spring, the check block 53 rotates upward and pops out, so that the triangular protrusion 55 is stuck on the front side of the battery module tray 3, preventing the battery module tray 3 from slipping out. It can be understood that the top surface height of the mounting base 50 is lower than the top surface height of the flow strip, and after the check block 53 is reset under the action of the return spring, the top surface height of the triangular protrusion 55 is higher than the top surface height of the flow strip.
[0041] The battery module carrier 3 is provided with a plurality of mounting holes 31. Each side of the top surface of the battery module carrier 3 is provided with a mounting hole 31. The battery module limiting block 32 is installed in the mounting hole 31 by a third screw. The battery module limiting block 32 is provided with a mounting waist hole 33 corresponding to the mounting hole 31. The middle of the battery module limiting block 32 is used to place the battery module product 30.
[0042] In one embodiment, transfer handles 34 are provided on both sides of the top surface of the battery module carrier tray 3.
[0043] The battery module carrier plate 3 has a pin mounting hole 35 for mounting the indexing pin 6 on the rear side of the top surface. The indexing pin 6 is located outside the battery module limiting block 32. The transfer channel 20 is provided with a limiting pin hole 21 opposite to the indexing pin 6.
[0044] In one embodiment, the indexing pin 6 includes a pin seat 60 and a limiting pin 63. The pin seat 60 has a through hole 61 extending through its length. The limiting pin 63 is movably inserted into the through hole 61. The top end of the limiting pin 63 is connected to the handle 64. The length of the limiting pin 63 is greater than the length of the pin seat 60. When the battery module tray 3 enters the transfer and placement layer 10, the lower end of the indexing pin 6 is directly opposite the limiting pin hole 21. At this time, the user manually moves the limiting pin 63 downward and inserts it into the limiting pin hole 21, thereby fixing the battery module tray 3 and preventing it from moving.
[0045] In one embodiment, the pin seat 60 is mounted on the pin mounting hole 35 via the lower nut 65. The diameter of the upper part of the pin seat 60 is larger than the diameter of the lower part of the pin seat 60, and the diameter of the lower part of the pin seat 60 is smaller than the diameter of the pin mounting hole 35. The lower part of the pin seat 60 is provided with an external thread corresponding to the lower nut 65. The distance between the external thread and the upper part of the pin seat 60 is the same as the thickness of the battery module carrier plate 3.
[0046] In one embodiment, the upper side wall of the pin seat 60 is provided with a lateral through groove 62 corresponding to the handle 64. The lateral through groove 62 is connected to the through hole 61. The inner diameter of the through hole 61 is larger than the outer diameter of the limiting pin 63, and the outer diameter of the limiting pin 63 is smaller than the diameter of the limiting pin hole 21.
[0047] In one embodiment, the limiting pin hole 21 is arranged on the rear sheet metal part 22, and the rear sheet metal part 22 is installed in the transfer channel 20.
[0048] In practical applications, a double-speed chain lift is arranged on one side of the frame 1. The double-speed chain lift is used to transport the battery module tray 3 containing the battery module product 30. When the battery module tray 3 moves with the double-speed chain lift to the same height as the corresponding transfer and placement layer 10, the user stops the double-speed chain lift and moves the battery module tray 3 into the corresponding transfer and placement layer 10 of the frame 1. When each transfer and placement layer 10 has a battery module tray 3, the user moves the frame 1 to transport the battery module tray 3.
[0049] The foregoing description of the specifications and embodiments is intended to explain the scope of protection of this utility model, but does not constitute a limitation on the scope of protection of this utility model. Modifications, equivalent substitutions, or other improvements to the embodiments of this utility model or a portion thereof that can be obtained by those skilled in the art through logical analysis, reasoning, or limited experimentation, based on the teachings of this utility model or the foregoing embodiments, should all be included within the scope of protection of this utility model.
Claims
1. A battery module finished product turnover cart, characterized in that: The vehicle includes a frame (1), with casters at the bottom. Several transfer and placement layers (10) are installed inside the frame (1). Each transfer and placement layer (10) has at least one set of flow strips (2) for placing battery module trays (3). Buffer urethane rubber (13) is placed on the frame (1) behind the battery module trays (3). A transfer channel (20) is set between each set of two flow strips (2). A check valve (5) is installed at the front of the transfer channel (20). Each set of flow strips (2) has a check valve (5) on both sides. The guide bar (4) has several mounting holes (31) on the battery module carrier (3). The mounting holes (31) are used to install the battery module limiting block (32). The battery module limiting block (32) is used to place the battery module product (30) in the middle. The rear side of the top surface of the battery module carrier (3) is provided with a pin mounting hole (35) for installing the indexing pin (6). The indexing pin (6) is located outside the battery module limiting block (32). The transfer channel (20) is directly opposite the indexing pin (6) and is provided with a limiting pin hole (21).
2. The battery module finished product turnover cart according to claim 1, characterized in that: The indexing pin (6) includes a pin seat (60) and a limiting pin (63). The pin seat (60) has a through hole (61) extending through its length. The limiting pin (63) is movably inserted in the through hole (61). The top of the limiting pin (63) is connected to the handle (64).
3. The battery module finished product turnover cart according to claim 2, characterized in that: The pin seat (60) is installed in the pin mounting hole (35) by the lower nut (65), and the diameter of the upper part of the pin seat (60) is larger than the diameter of the lower part of the pin seat (60).
4. A battery module finished product turnover cart according to claim 3, characterized in that: The upper side wall of the pin seat (60) is provided with a lateral through groove (62) corresponding to the handle (64). The lateral through groove (62) is connected to the through hole (61). The inner diameter of the through hole (61) is greater than the outer diameter of the limiting pin (63), and the outer diameter of the limiting pin (63) is smaller than the diameter of the limiting pin hole (21).
5. A battery module finished product turnover cart according to claim 4, characterized in that: The limiting pin hole (21) is arranged on the rear sheet metal part (22), and the rear sheet metal part (22) is installed in the transfer channel (20).
6. A battery module finished product turnover cart according to claim 1, characterized in that: Each side of the top surface of the battery module carrier (3) is provided with a mounting hole (31), and the battery module limiting block (32) is provided with a mounting waist hole (33) corresponding to the mounting hole (31).
7. A battery module finished product turnover cart according to claim 1, characterized in that: The battery module carrier (3) is provided with transfer handles (34) on both sides of the top surface.
8. A battery module finished product turnover cart according to claim 1, characterized in that: The check valve (5) includes a mounting base (50), which is mounted on the slotted sheet metal part (51) by a first screw. The mounting base (50) is provided with a mounting groove (52), and a check block (53) is rotatably mounted in the mounting groove (52). A triangular protrusion (55) is provided on the upper part of the check block (53), and a spring mounting hole (56) is recessed in the lower part of the check block (53). A reset spring is arranged in the spring mounting hole (56), and the lower end of the reset spring contacts the bottom of the mounting groove (52).
9. A battery module finished product turnover cart according to claim 1, characterized in that: The guide bar (4) has an inclined clearance guide part (40) at its front end.
10. A battery module finished product turnover cart according to claim 1, characterized in that: The number of casters is four and they are arranged at the four corners of the bottom of the frame (1). The casters include two omnidirectional brake wheels (11) on the same side and two directional wheels (12) on the other side. A handrail is provided on one side of the upper part of the frame (1), and the handrail and the omnidirectional brake wheels (11) are located on the same side.