Wire rod single body rhythm transfer device

Abstract

The utility model discloses a rhythm transfer device for single wire rods, which belongs to the technical field of material processing and transfer and is characterized in that a support arm is mounted on one side of the transfer device, a saddle is mounted on the other side of the transfer device, saddle gears are mounted on the outer side of the saddle, a tension wheel is mounted on one side of the transfer device, and saddle gears are symmetrically arranged on two sides of the tension wheel; a static gear and an adjusting screw rod are arranged on the saddle gear on one side of the tensioning wheel, the outer ends of the static gear and the adjusting screw rod are connected with a base of the equipment base in a swinging mode, a rotary type overturning arm is adopted, a traditional reciprocating type overturning arm which only lifts a wire rod and then falls back is replaced, surface damage caused by rolling of the wire rod and impact generated when the wire rod is in place are avoided, and the service life of the wire rod is prolonged. Power motor driving replaces air cylinder driving, so that the pipe taking rhythm can be controlled more accurately, meanwhile, a complex air channel and an air channel control unit are omitted, the overall structure is simpler, the orientation of each saddle can be independently adjusted through the combination of the static gear and the adjusting screw rod, maintenance and debugging are simpler, and the maintenance cost is lower.

Description

Technical Field

[0001] This utility model relates to a single-unit rhythmic transfer device for wires, belonging to the field of material processing and transfer technology. Background Technology

[0002] For example, application number 202411436669.5 discloses a method of gathering wire materials into stacked bundles using a gathering component, and precisely controlling the movement path of the wire materials using a presentation component and a vertical transfer component.

[0003] The existing wire transfer mechanism is basically a flipping mechanism. After the flipping arm lifts the wire, the wire is driven by gravity to roll along the ramp to the next station. During this process, the surface of the wire is easily scratched when it rolls, and it will impact the feeding mechanism when it arrives at the station. The next wire cannot be placed before the flipping arm resets.

[0004] Therefore, a new type of wire unit rhythm transfer device is needed to improve upon the above-mentioned shortcomings. Utility Model Content

[0005] The main purpose of this invention is to provide a single-unit rhythm transfer device for wires.

[0006] The objective of this utility model can be achieved by adopting the following technical solution:

[0007] A single-unit rhythmic transfer device for wire includes a device base for installation with equal spacing and limiting;

[0008] A power motor is installed on one side of the equipment base, and a transfer device is installed on the equipment base;

[0009] The transfer device consists of a support arm, tensioner, saddle, drive shaft, saddle gear, stationary gear, adjusting screw, and rigid coupling.

[0010] Preferably, a support arm is installed on one side of the transfer device, a saddle is installed on the other side of the transfer device, a saddle gear is installed on the outer side of the saddle, a tensioning wheel is installed on one side of the transfer device, saddle gears are symmetrically arranged on both sides of the tensioning wheel, a stationary gear and an adjusting screw are provided on the saddle gear on one side of the tensioning wheel, and the outer ends of the stationary gear and the adjusting screw are oscillatingly connected to the base of the equipment base.

[0011] Preferably, a rigid coupling is installed at the connection between the drive shaft and the transfer device.

[0012] Preferably, the tensioning wheel is connected to the saddle gear, the stationary gear, and the adjusting screw for tension adjustment.

[0013] Preferably, the equipment base and the transfer device are at least one set, and each set of equipment base and transfer device is spliced ​​and connected by a drive shaft and a rigid coupling.

[0014] Preferably, the drive shaft and rigid coupling transmit power to the support arm on each transfer device, and the tension wheel and saddle gear are fitted with a linkage chain, and the power motor is connected to the drive shaft.

[0015] The beneficial technical effects of this utility model are as follows:

[0016] This utility model provides a single-unit rhythm transfer device for wire.

[0017] The rotating tilting arm replaces the traditional reciprocating tilting arm that only raises and lowers the wire, achieving fixed-point placement of the wire and avoiding surface damage caused by wire rolling and impact when it is in place.

[0018] The replacement of cylinder drive with electric motor drive allows for more precise control of the tube picking rhythm, while eliminating the complex air circuit and air circuit control unit, resulting in a simpler overall structure.

[0019] By using drive shafts to connect the various transfer devices in series, the synchronization of their operation is ensured, making the equipment operation more stable and reliable, reducing the failure rate and reducing maintenance costs.

[0020] The combination of stationary gears and adjusting screws allows for individual adjustment of the orientation of each saddle, simplifying maintenance and reducing maintenance costs. Attached Figure Description

[0021] Figure 1 This refers to the interconnection of multiple wire unit rhythm transfer devices when used in series according to a preferred embodiment of a wire unit rhythm transfer device of the present invention.

[0022] Figure 2 This is a simplified diagram of a preferred embodiment of a wire unit rhythm transfer device according to the present invention.

[0023] In the diagram: 1. Equipment base; 2. Support arm; 3. Tensioner wheel; 4. Saddle; 5. Drive shaft; 6. Saddle gear; 7. Stationary gear and adjusting screw; 8. Rigid coupling; 9. Power motor; 10. Transfer device. Detailed Implementation

[0024] To enable those skilled in the art to understand the technical solution of this utility model more clearly, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings, but the implementation of this utility model is not limited thereto.

[0025] Example

[0026] like Figures 1-2As shown, this embodiment provides a single-unit rhythmic transfer device for wires. Upon receiving a transfer signal, the power motor 9 is activated. The power motor 9 transmits power to the support arms 2 of each transfer device via the drive shaft 5 and rigid coupling 8. The rigid coupling 8 connects multiple sections of the drive shaft 5, causing them to rotate synchronously. The rotating body is connected to the drive shaft 5 via a key. The drive shaft 5 is connected to the bearing of the saddle 4, driving the saddle 4 to rotate around the drive shaft 5 without affecting the saddle 4's own angle adjustment. The support arm 2 drives the saddle 4 to rotate and pick up the wire. The saddle 4 picks up the wire and moves with it. 2. While rotating, the stationary gear 7 drives the saddle gear 6 to revolve around the stationary gear 7 via the chain. Since the stationary gear 7 itself does not rotate, the stationary gear and the adjusting screw 7 are connected to the saddle 4 via the chain to adjust the angle of the saddle 4. There is a copper sleeve between it and the drive shaft 5, which does not rotate with the drive shaft 5. The chain will drive the saddle gear 6 to rotate in the opposite direction at the same speed. This ensures that the V-shaped base of the saddle 4 can always face upwards. The wire placed on the V-shaped base can be transported smoothly. After the wire is placed to the next station, it can continue to rotate to return to the initial position for standby or to transfer the next wire.

[0027] The above description is only a further embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope disclosed by the present utility model, based on the technical solution and concept of the present utility model, shall fall within the protection scope of the present utility model.

Claims

1. A single-unit rhythmic transfer device for wires, comprising a device base (1) for installation at equal intervals for limiting positioning; Its features are: A power motor (9) is installed on one side of the equipment base (1), and a transfer device (10) is installed on the equipment base (1); The transfer device (10) consists of a support arm (2), a tensioning wheel (3), a saddle (4), a drive shaft (5), a saddle gear (6), a stationary gear, an adjusting screw (7), and a rigid coupling (8).

2. The single-unit rhythmic transfer device for wires according to claim 1, characterized in that: A support arm (2) is installed on one side of the transfer device (10), and a saddle (4) is installed on the other side of the transfer device (10). A saddle gear (6) is installed on the outer side of the saddle (4). A tension wheel (3) is installed on one side of the transfer device (10). Saddle gears (6) are symmetrically arranged on both sides of the tension wheel (3). A stationary gear and an adjusting screw (7) are provided on the saddle gear (6) on one side of the tension wheel (3). The outer ends of the stationary gear and the adjusting screw (7) are oscillatingly connected to the base of the equipment base (1).

3. The single-unit rhythmic transfer device for wires according to claim 1, characterized in that: A rigid coupling (8) is installed at the connection between the drive shaft (5) and the transfer device (10).

4. The single-unit rhythmic transfer device for wires according to claim 2, characterized in that: The tension wheel (3) is connected to the saddle gear (6), the stationary gear, and the adjusting screw (7) for tension adjustment.

5. The single-unit rhythmic transfer device for wires according to claim 1, characterized in that: The equipment base (1) and the transfer device (10) are at least one set, and each set of equipment base (1) and transfer device (10) is connected by a drive shaft (5) and a rigid coupling (8).

6. The single-unit rhythmic transfer device for wires according to claim 5, characterized in that: The drive shaft (5) and rigid coupling (8) transmit power to the support arm (2) on each transfer device (10). The tension wheel (3) and saddle gear (6) are fitted with a linkage chain (11). The power motor (9) is connected to the drive shaft (5).

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