Ash storage and conveying device for multi-pipe dedusting ash bucket
By designing a multi-tube dust collector ash hopper ash conveying device, and utilizing electric push rods and motor-driven baffles, rotating rod agitators and vibration structures, the problem of material accumulation and adhesion caused by one-time discharge of dust in the ash hopper was solved, achieving stable and complete ash hopper discharge and efficient conveying.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JINAN GUONENG ENVIRONMENTAL ENG CO LTD
- Filing Date
- 2025-07-30
- Publication Date
- 2026-05-19
AI Technical Summary
In the existing technology, the dust in the ash hopper of the ceramic multi-tube dust collector is discharged all at once after the machine is stopped, which leads to the accumulation and dust adhesion at the input end of the material sealing pump, affecting the normal discharge and conveying efficiency.
A multi-tube dust collector ash hopper ash conveying device is designed. The device uses an electric push rod to drive the baffle to open and close intermittently. Combined with a motor-driven rotating rod and agitator, it realizes the intermittent discharge and agitation of dust in the ash hopper. The device also uses a vibration structure to remove attached dust, ensuring that the dust in the ash hopper is discharged smoothly.
This ensures stable and complete discharge of dust from the ash hopper, preventing accumulation and blockage at the material sealing pump inlet, and guaranteeing smooth discharge and efficient conveying.
Smart Images

Figure CN224257825U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of dust collector ash hopper conveying devices, specifically a multi-tube dust collector ash hopper ash storage and conveying device. Background Technology
[0002] The ceramic multi-tube dust collector is a type of cyclone dust collector. When dust-laden gas enters the dust collector, it passes through a ceramic guide and rotates at high speed inside the cyclone. Under the action of centrifugal force, dust and gas are separated. The dust falls into the dust collection box and is discharged through the ash discharge valve. The purified gas forms an upward vortex, which flows through the exhaust pipe into the gas collection chamber and is discharged through the outlet, achieving the dust removal effect. The separated impurities are subsequently concentrated and accumulated at the bottom of the ash hopper. The material conveying pump is a low-pressure dilute phase powder pneumatic conveying equipment, belonging to the special devices for short and medium distance powder conveying in the fields of power, building materials, and chemical industry. It is mainly used for conveying dry and loose materials such as fly ash, cement, and alumina powder. Therefore, when the dust accumulated at the bottom of the ceramic multi-tube dust collector is centrally conveyed, a material conveying pump is connected to the ash hopper at the bottom of the multi-tube dust collector for conveying.
[0003] However, since the dust in the ash hopper is discharged all at once after the multi-tube dust collector is shut down, the dust accumulated in the ash hopper is directly poured into the input end of the material sealing pump. This direct feeding at once makes it easier for the material sealing pump input end to accumulate, exceeding the conveying threshold and affecting normal discharge. In addition, a large amount of dust is now easily attached to the inner wall of the ash hopper, which can easily lead to incomplete discharge. Utility Model Content
[0004] In order to solve the above problems, the purpose of this utility model is to provide a multi-tube dust collector ash hopper ash conveying device.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a multi-tube dust collector ash hopper conveying device, comprising a multi-tube dust collector housing, an ash hopper installed at the bottom of the multi-tube dust collector housing, a material sealing pump connected to the bottom discharge port of the ash hopper, two symmetrically arranged baffles movably inserted at the bottom of the ash hopper, connecting blocks fixed at both ends of the baffles outside the ash hopper, a protective cover fixedly installed on the outer wall of the ash hopper between the two connecting blocks, and a drive gear rotatably installed at the middle end inside the protective cover, diagonally arranged toothed plates sliding inside the protective cover, both toothed plates meshing and connected to the drive gear, the ends of the two toothed plates away from the drive gear fixedly installed on adjacent connecting blocks, symmetrically arranged rotating rods rotatably installed above the baffles inside the ash hopper, and a spiral stirring component fixedly installed on the rotating rods; an electric push rod fixedly installed on the lower surface of the outer wall of the protective cover, and the output end of the electric push rod fixedly installed on one of the connecting blocks.
[0006] Preferably, the outer wall of the ash hopper is fixedly provided with an inverted L-shaped connecting plate on both sides adjacent to the first motor. The upper end of the connecting plate is rotatably provided with a swing plate. The swing plate is fixedly provided with a plurality of equally spaced striking rods on the side facing the ash hopper. The bottom of the connecting plate is provided with a groove. A movable plate is horizontally slidable in the groove. The movable plate and the swing plate are hinged together with a connecting rod. The middle end of the movable plate is provided with a movable groove. A push block is movably inserted in the movable groove. The upper end of the push block is fixedly provided with a horizontally arranged rotating plate. The end of the rotating plate away from the push block is fixedly provided with a vertically arranged rotating shaft. The rotating shaft is rotatably arranged in the connecting plate. Both ends of the movable plate are fixedly provided with long plates, and the long plates are movably inserted in the groove.
[0007] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0008] 1. In this utility model, two baffles are driven by an electric push rod to open and close intermittently, so as to realize the intermittent discharge of dust in the ash hopper. The opening range and time of the baffles can be controlled each time, ensuring that the amount of dust entering the material sealing pump each time is within its conveying threshold. This avoids the situation where the material sealing pump is piled up at the input end and exceeds the conveying threshold due to direct feeding at one time, thus ensuring the normal conveying of the material sealing pump and maintaining the stable operation of the discharge link.
[0009] 2. In this utility model, while the electric push rod is working to achieve intermittent material discharge, the first motor starts and drives the rotating rod to rotate through the transmission gear. The spiral stirring component on the rotating rod rotates accordingly, which can stir the dust accumulated above the baffle, keep the dust in a flowing state, and prevent the dust from forming solid blocks during the accumulation process. This prevents the problem of poor material discharge caused by solid block blockage, and further ensures the smooth progress of material discharge.
[0010] 3. After the second motor starts, it drives the pusher block to move the movable plate back and forth through a series of transmission structures. The movable plate then pushes the swing plate closer to or away from the ash hopper through the connecting rod, so that the striking rod on the swing plate continuously strikes the side wall of the ash hopper. After the side wall of the ash hopper is subjected to continuous vibration, the dust and impurities originally attached to the side wall will fall smoothly to the bottom due to the vibration, avoiding the accumulation of dust on the inner wall of the ash hopper, ensuring that the dust in the ash hopper can be fully discharged, improving the integrity of the discharge, and ensuring the efficient operation of the subsequent conveying process. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0013] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle.
[0014] Figure 3 This is a schematic diagram of the ash hopper structure of this utility model.
[0015] Figure 4 This is a schematic diagram of the internal structure of the ash hopper of this utility model.
[0016] Figure 5 This utility model Figure 4 Enlarged structural diagram at point B.
[0017] Figure 6 This is a schematic diagram of the swing plate structure of this utility model.
[0018] Figure 7 This is a schematic diagram of the connecting plate structure of this utility model.
[0019] In the diagram: 1. Multi-tube dust collector housing; 11. Ash hopper; 13. Rotating rod; 14. Spiral agitator; 15. Transmission gear; 16. First motor; 2. Baffle; 21. Connecting block; 22. Protective cover; 23. Drive gear; 24. Tooth plate; 25. Electric push rod; 3. Connecting plate; 31. Swinging plate; 32. Striking rod; 33. Groove; 34. Movable plate; 341. Long plate; 35. Connecting rod; 36. Movable groove; 37. Push block; 38. Rotating plate; 39. Rotating shaft; 4. Second motor; 5. Material sealing pump. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Example: Figure 1-7As shown, this utility model provides a multi-tube dust collector ash hopper ash conveying device, including a multi-tube dust collector housing 1, an ash hopper 11 installed at the bottom of the multi-tube dust collector housing 1, a material sealing pump 5 connected to the bottom discharge port of the ash hopper 11, two symmetrically arranged baffles 2 movably inserted at the bottom of the ash hopper 11, connecting blocks 21 fixed at both ends of the baffles 2 outside the ash hopper 11, a protective cover 22 fixedly installed on the outer wall of the ash hopper 11 between the two connecting blocks 21, and a drive gear 23 rotatably installed at the middle end inside the protective cover 22, and diagonally arranged toothed plates 24 sliding inside the protective cover 22, with both toothed plates 24 meshing and connected to the drive gear 23, and the ends of the two toothed plates 24 away from the drive gear 23 fixedly installed on adjacent connecting blocks 21, and symmetrically arranged rotating rods 13 rotatably installed above the baffles 2 inside the ash hopper 11, with a spiral stirring component 14 fixedly installed on the rotating rods 13.
[0022] An electric push rod 25 is fixedly installed on the lower surface of the outer wall of the protective cover 22. The output end of the electric push rod 25 is fixedly installed on one of the connecting blocks 21. The electric push rod 25 mainly provides power for the movement of the toothed plate 24 and the baffle 2.
[0023] Two rotating rods 13 are connected at one end outside the ash hopper 11 by two meshing transmission gears 15. A first motor 16 is fixedly installed on the outer wall of the ash hopper 11. The output end of the first motor 16 is coaxially fixed on one of the rotating rods 13. The first motor 16, together with the two meshing transmission gears 15, can make the two rotating rods 13 rotate simultaneously, which is convenient for the staff to operate.
[0024] A connecting plate 3 in an inverted L-shape is fixedly installed on both sides of the outer wall of the ash hopper 11 adjacent to the first motor 16. A swing plate 31 is rotatably installed on the upper end of the connecting plate 3. Multiple equally spaced striking rods 32 are fixedly installed on the side of the swing plate 31 facing the ash hopper 11. A groove 33 is opened at the bottom of the connecting plate 3. A movable plate 34 is horizontally slidable in the groove 33. A connecting rod 35 is hinged together between the movable plate 34 and the swing plate 31. A movable groove 36 is opened at the middle end of the movable plate 34. A push block 37 is movably inserted in the movable groove 36. A horizontally arranged rotating plate 38 is fixedly installed on the upper end of the push block 37. A vertically arranged rotating shaft 39 is fixedly installed at the end of the rotating plate 38 away from the push block 37. The rotating shaft 39 is rotatably installed in the connecting plate 3. A second motor 4 is fixedly installed on the connecting plate 3. The output end of the second motor 4 is coaxially fixed on the rotating shaft 39. The second motor 4 mainly provides power for the rotation of the rotating shaft 39, which is convenient for the operator to operate.
[0025] The movable plate 34 has long plates 341 fixed at both ends and the long plates 341 are movably inserted into the grooves 33. The long plates 341 are mainly used to ensure that the movable plate 34 can be stably moved on the connecting plate 3.
[0026] Working principle: During use, when discharging the dust accumulated in the ash hopper 11, the electric push rod 25 is activated. When the output end of the electric push rod 25 extends, it drives the fixedly connected connecting block 21 to pull the toothed plate 24 gradually out of the protective cover 22. Since the two toothed plates 24 are meshed and connected on the drive gear 23, the other toothed plate 24 will also be driven and move away from the protective cover 22. Therefore, when the output end of the electric push rod 25 extends, it can push the two toothed plates 24 and the connecting block 21 to move away from the protective cover 22. This causes the connecting block 21 to pull the fixed baffle 2 to move in opposite directions, thus opening the baffle 2. The dust in the ash hopper 11 will be discharged normally to the bottom and enter the material sealing pump 5 for conveying. After the output end of the electric push rod 25 is retracted, the two baffles 2 will be subjected to force and move in opposite directions at the same time, thus causing the two baffles 2 to merge and intercept the bottom of the ash hopper 11. Through the above operation, the dust in the ash hopper 11 can be discharged intermittently, so that each discharge is within the conveying threshold of the material sealing pump 5, ensuring normal conveying.
[0027] At the same time, when the electric push rod 25 is working, the first motor 16 can be started at the same time. The first motor 16 will drive the two rotating rods 13 to rotate simultaneously through two meshing transmission gears 15. At this time, the spiral stirring component 14 fixed on the rotating rod 13 will rotate, so that the dust accumulated above the baffle 2 flows, and also avoids the formation of solid blocks during the accumulation process, which will prevent the material from being discharged normally.
[0028] When the second motor 4 is started, it drives the rotating shaft 39 to rotate. When the rotating shaft 39 rotates, it drives the rotating plate 38 and the push block 37 fixed at the bottom to rotate. At this time, the push block 37 pushes the movable plate 34 to move. The rotating plate 38 drives the push block 37 to move from one end of the movable groove 36 to the other end. Therefore, when the second motor 4 is working, it drives the push block 37 to push the movable plate 34 to move back and forth. At this time, the movable plate 34 pushes the swing plate 31 to move through the hinged connecting rod 35. Therefore, whenever the movable plate 34 pushes the swing plate 31 to move closer to the ash hopper 11, the knocking rod 32 fixed on the swing plate 31 will knock the ash hopper 11. After the above operation, the ash hopper 11 is continuously knocked, causing the side wall of the ash hopper 11 to vibrate. This allows the dust and impurities that are collected and attached to the side wall of the ash hopper 11 to fall smoothly to the bottom, avoiding accumulation and incomplete material discharge.
[0029] All standard parts used in this invention can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods of each part all adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be described in detail here.
[0030] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A multi-tube dust collector ash hopper ash conveying device, comprising a multi-tube dust collector housing (1), characterized in that: The bottom of the multi-tube dust collector housing (1) is equipped with a dust hopper (11). A material sealing pump (5) is connected to the bottom discharge port of the dust hopper (11). Two symmetrically arranged baffles (2) are movably inserted into the bottom of the dust hopper (11). Connecting blocks (21) are fixed at both ends of the baffles (2) outside the dust hopper (11). A protective cover (22) is fixed between the two connecting blocks (21) on the outer wall of the dust hopper (11). A drive gear (23) is rotatably arranged at the middle end inside the protective cover (22). Diagonally arranged toothed plates (24) are slidably arranged inside the protective cover (22). Both toothed plates (24) are meshed and connected to the drive gear (23). The ends of the two toothed plates (24) away from the drive gear (23) are fixedly arranged on the adjacent connecting blocks (21). A symmetrically arranged rotating rod (13) is rotatably arranged above the baffles (2) inside the dust hopper (11). A spiral stirring component (14) is fixed on the rotating rod (13).
2. The multi-tube dust collector ash hopper (11) ash storage and conveying device as described in claim 1, characterized in that, An electric push rod (25) is fixedly provided on the lower surface of the outer wall of the protective cover (22), and the output end of the electric push rod (25) is fixedly provided on one of the connecting blocks (21).
3. The multi-tube dust collector ash hopper (11) ash conveying device as described in claim 2, characterized in that, The two rotating rods (13) are connected at one end outside the ash hopper (11) by two meshing transmission gears (15). A first motor (16) is fixedly installed on the outer wall of the ash hopper (11), and the output end of the first motor (16) is coaxially fixed on one of the rotating rods (13).
4. The multi-tube dust collector ash hopper (11) ash storage and conveying device as described in claim 3, characterized in that, The outer wall of the ash hopper (11) is fixed with an inverted L-shaped connecting plate (3) on both sides adjacent to the first motor (16). The upper end of the connecting plate (3) is rotatably provided with a swing plate (31). The swing plate (31) facing the ash hopper (11) is fixed with a plurality of equally spaced striking rods (32). The bottom of the connecting plate (3) is provided with a groove (33). A movable plate (34) is horizontally slidably provided in the groove (33). The movable plate (34) and the swing plate (31) are hinged together with a connecting rod (35). The middle end of the movable plate (34) is provided with a movable groove (36). A push block (37) is movably inserted in the movable groove (36). The upper end of the push block (37) is fixed with a horizontally arranged rotating plate (38). The end of the rotating plate (38) away from the push block (37) is fixed with a vertically arranged rotating shaft (39). The rotating shaft (39) is rotatably arranged in the connecting plate (3).
5. The multi-tube dust collector ash hopper (11) ash storage and conveying device as described in claim 4, characterized in that, The second motor (4) is fixedly installed on the connecting plate (3), and the output end of the second motor (4) is coaxially fixed on the rotating shaft (39).
6. The multi-tube dust collector ash hopper (11) ash storage and conveying device as described in claim 5, characterized in that, The movable plate (34) has long plates (341) fixed at both ends, and the long plates (341) are movably inserted into the groove (33).