Intelligent winding equipment of coating machine for electrolytic pile processing
By employing a smart winding device with air pressure differential fixing and a clamping shaft design in the coating machine for electrolytic reactor processing, the problem of unstable material winding has been solved, achieving automated and intelligent stable winding effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHAANXI BAIHUICUI TECHNOLOGY CO LTD
- Filing Date
- 2025-07-30
- Publication Date
- 2026-05-19
AI Technical Summary
In existing technologies, the material winding process in electrolytic reactor processing requires manual intervention or mechanical structure fixation, which is not simple or convenient enough, and makes it difficult to achieve stable and good winding results.
The hollow structure of the take-up shaft and the clamping shaft is used to fix the material by air pressure difference and to adsorb the material at the ventilation groove by air pressure difference. At the same time, the clamping shaft is used to press the cylindrical surface of the take-up shaft to ensure that the material is tight during the winding process and achieve stable winding.
It achieves automated and intelligent fixing and winding of materials, ensuring the stability and tightness of the winding process, simplifying the operation process, and improving the winding quality.
Smart Images

Figure CN224257899U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of winding equipment technology, and in particular to an intelligent winding device for a coating machine used in electrolytic reactor processing. Background Technology
[0002] In electrolytic reactor processing, the material processed by the coating machine needs to be collected by the winding equipment for subsequent storage.
[0003] During the winding process, it is necessary to fix one end of the material and ensure its tightness during winding to achieve a good winding effect. In existing technologies, fixing the material mainly relies on manual intervention or mechanical braking, but these methods are still not simple or convenient enough. Utility Model Content
[0004] The purpose of this invention is to provide an intelligent winding device for a coating machine used in electrolytic reactor processing. This intelligent winding device can quickly and stably fix one end of the material by utilizing the air pressure difference, ensuring a stable and good winding effect.
[0005] This utility model provides an intelligent winding device for a coating machine used in electrolytic reactor processing, comprising:
[0006] The winding shaft and the housing are provided. The winding shaft is rotatably mounted on the housing. The winding shaft is hollow and has a ventilation groove on its cylindrical surface that runs through the side wall of the winding shaft in the axial direction. The inside of the winding shaft is connected to a negative pressure air source. The material is adsorbed at the ventilation groove under the action of air pressure difference.
[0007] A clamping shaft is located directly above the take-up shaft. The clamping shaft includes a shaft body and a slider. The shaft body is rotatably connected to the slider. The slider is slidably mounted on the housing in a vertical direction. The shaft body is pressed tightly against the cylindrical surface of the take-up shaft.
[0008] Preferably, the winding shaft includes a drum and fixed shafts. The drum is a hollow cylinder, and the ventilation groove is formed on the side wall of the drum. There are two fixed shafts, which clamp the drum from both sides. The fixed shafts are rotatably mounted on the housing and slide laterally on the housing to perform the clamping action.
[0009] Preferably, the ventilation slots are distributed axially at intervals on the sidewall of the drum.
[0010] Preferably, the ventilation slots are spaced apart around the central axis on the side wall of the drum.
[0011] Preferably, the housing is provided with support points, which are cylindrical and rotatably mounted on the side wall of the housing. There are four support points, which support the drum.
[0012] Preferably, a vent pipe is integrally formed on the housing, and the hollow end of the fixed shaft away from the drum is sleeved on the vent pipe, and the vent pipe is connected to a negative pressure air source.
[0013] Preferably, the intelligent winding equipment for coating machines used in electrolytic reactor processing further includes a drive motor, which is fixedly mounted on the housing. A gear is integrally formed on the fixed shaft, and the drive end of the drive motor is connected to the gear for transmission.
[0014] Preferably, the shaft body is provided with a rubber layer, which replaces the shaft body and is pressed tightly against the cylindrical surface of the take-up shaft.
[0015] Preferably, a wear-resistant block is fixedly connected to the slider, and a groove is provided on the housing, in which the wear-resistant block is slidably assembled.
[0016] Preferably, a pneumatic cylinder is fixedly connected to the housing, and the driving end of the pneumatic cylinder is fixedly connected to the slider.
[0017] The technical solution of this utility model involves opening ventilation grooves on the take-up shaft, designing the take-up shaft as a hollow structure and connecting it to a negative pressure air source. The air pressure difference generated at the ventilation grooves is used to adsorb the material onto the take-up shaft, achieving the effect of fixing the material. The fixing structure is simple and the fixing effect is stable. The design of the clamping shaft tightly presses against the cylindrical surface of the take-up shaft, and the take-up speed is synchronized with the take-up shaft rotation speed to avoid the material input speed affecting the take-up speed, ensuring that the material remains tight throughout the take-up process, and ultimately achieving a stable and good take-up effect. Attached Figure Description
[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0019] Figure 1 This is a front view of an intelligent winding device for coating machines used in electrolytic reactor processing according to this utility model;
[0020] Figure 2 for Figure 1 Axonometric view of the shell in the intelligent winding equipment of the coating machine for reactor disintegration processing;
[0021] Figure 3 for Figure 1 Assembly diagram of intelligent winding equipment for coating machine used in China's electrolytic reactor processing;
[0022] Figure 4 for Figure 1 Right view of the intelligent winding equipment for coating machines used in China's electrolytic reactor processing;
[0023] Figure 5 for Figure 1 Axonometric view of the roll in the intelligent winding equipment of the coating machine for reactor disintegration processing.
[0024] Explanation of reference numerals in the attached figures:
[0025] 1. Rewinding shaft; 11. Drum; 111. Vent groove; 12. Fixed shaft; 121. Gear; 2. Pressing shaft; 21. Shaft body; 211. Rubber layer; 22. Slider; 23. Wear-resistant block; 24. Pneumatic cylinder; 3. Housing; 31. Support point; 32. Slide groove; 33. Vent pipe; 4. Drive motor. Detailed Implementation
[0026] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0027] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0028] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] Combination Figures 1 to 5 As shown, the intelligent winding device for coating machine used in electrolytic reactor processing provided by this utility model includes a winding shaft 1, a clamping shaft 2, and a housing 3.
[0030] Combination Figures 1 to 5 As shown, the take-up shaft 1 is horizontally placed and rotatably mounted on the housing 3. The take-up shaft 1 includes a drum 11 and a fixed shaft 12. The drum 11 is a hollow cylinder. The side wall of the drum 11 is provided with a ventilation groove 111 along the axial direction, and the ventilation groove 111 penetrates the side wall of the drum 11. There are two fixed shafts 12. The two fixed shafts 12 clamp the drum 11 from both sides. The fixed shafts 12 are rotatably mounted on the housing 3. The fixed shafts 12 slide in the lateral direction on the housing 3 to perform the clamping action.
[0031] In this embodiment, the ventilation grooves 111 are distributed axially at intervals on the side wall of the drum 11 to reduce the damage to the structural strength of the drum 11 caused by the opening of the ventilation grooves 111; the ventilation grooves 111 are distributed at intervals around the central axis on the side wall of the drum 11 to avoid the fixed position on the material being too far from the end, thereby enhancing the fixing effect; the inside of the take-up shaft 1 is connected to a negative pressure air source, and the material is adsorbed at the ventilation grooves 111 under the action of air pressure difference.
[0032] A gear 121 is integrally formed on the fixed shaft 12. The drive motor 4 is fixedly mounted on the housing 3. The drive end of the drive motor 4 is connected to the gear 121. The drive motor 4 drives the fixed shaft 12 to rotate, and the rotation of the fixed shaft 12 drives the drum 11 to rotate. The thickness of the gear 121 is greater than the thickness of the gear feature at the drive end of the drive motor 4, so as to ensure the stability of the gear meshing connection during the axial sliding of the fixed shaft 12.
[0033] The clamping shaft 2 is located directly above the take-up shaft 1. The shaft body 21 is pressed tightly against the cylindrical surface of the take-up shaft 1. The take-up shaft 1 rotates and drives the clamping shaft 2 to rotate through friction.
[0034] The clamping shaft 2 includes a shaft body 21 and a slider 22. The shaft body 21 is provided with a rubber layer 211, which replaces the shaft body 21 and presses against the cylindrical surface of the take-up shaft 1. The shaft body 21 is rotatably connected to the slider 22, and a wear-resistant block 23 is fixedly connected to the slider 22. The housing 3 is provided with a sliding groove 32, and the wear-resistant block 23 is slidably assembled in the sliding groove 32, so that the slider 22 can be slidably assembled on the housing 3 in the vertical direction. A pneumatic cylinder 24 is fixedly connected to the housing 3, and the driving end of the pneumatic cylinder 24 is fixedly connected to the slider 22. By controlling the air pressure of the pneumatic cylinder 24, the force of the clamping shaft 2 in pressing the take-up shaft 1 can be adjusted, thereby improving the stability of the equipment when dealing with different materials.
[0035] Working process: The material is fed into the space between the drum 11 and the shaft 21 from one side. The pneumatic cylinder 24 provides sufficient downward pressure to the shaft 21 through the slider 22 to prevent the material from sliding on the drum 11, ensuring that the winding speed of the material matches the rotation speed of the drum 11, ensuring the tightness of the winding, and ensuring the winding quality. At the same time, the slider 22 can adapt the position of the shaft 21 to various situations where the material thickness on the drum 11 is different by sliding up and down. The negative pressure of the drum 11 will cause the outside air to enter the inside of the drum through the ventilation groove 111, thereby adsorbing the material at the ventilation groove 111, fixing the end of the material, and improving the automation and intelligence of the winding process.
[0036] The roll 11 is used as a consumable material, and one roll 111 is required for each roll of material collected. The fixed shaft 12 can quickly establish a contact connection with the roll 11 through a clamping action, thereby realizing the quick replacement of the roll 11.
[0037] In this embodiment, by opening a ventilation groove 111 on the take-up shaft 1 and designing the take-up shaft 1 as a hollow structure and connecting it to a negative pressure air source, an air pressure difference is generated at the ventilation groove 111. The air pressure difference is used to adsorb the material onto the take-up shaft 1 to achieve the effect of fixing the material. The fixing structure is simple and the fixing effect is stable. The clamping shaft 2 is designed to press tightly against the cylindrical surface of the take-up shaft 1. The winding speed and the rotation speed of the take-up shaft 1 are synchronized to avoid the material input speed affecting the winding speed, ensuring that the material is always tight during the winding process, and finally achieving a stable and good winding effect.
[0038] In some embodiments, combined with Figure 2 , Figure 4As shown, the housing 3 is provided with support points 31. The support points 31 are cylindrical and rotatably mounted on the side wall of the housing 3. There are four support points 31, which support the drum 11. Before the fixed shaft 12 abuts against the drum 11, the support points 31 support the drum 11, making the replacement process of the drum 11 easier.
[0039] In some embodiments, combined with Figure 1 As shown, a vent pipe 33 is integrally formed on the housing 3. The hollow end of the fixed shaft 12, which is away from the drum 11, is sleeved on the vent pipe 33. The vent pipe 33 is connected to a negative pressure air source. The external negative pressure air source can quickly establish a connection with the inside of the drum 11 through the pipe and the vent pipe 33, thereby forming a negative pressure environment inside the drum 11.
[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A coating machine intelligent winding equipment for electrolytic stack processing, characterized in that, include: The winding shaft (1) and the housing (3) are arranged in a transverse rotation on the housing (3). The winding shaft (1) is a hollow structure, and the cylindrical surface of the winding shaft (1) is provided with an axial ventilation groove (111) that penetrates the side wall of the winding shaft (1). The inside of the winding shaft (1) is connected to a negative pressure air source, and the material is adsorbed at the ventilation groove (111) under the action of air pressure difference. A clamping shaft (2) is located directly above the take-up shaft (1). The clamping shaft (2) includes a shaft body (21) and a slider (22). The shaft body (21) is rotatably connected to the slider (22). The slider (22) is slidably mounted on the housing (3) in the vertical direction. The shaft body (21) is pressed tightly against the cylindrical surface of the take-up shaft (1).
2. The coating machine intelligent winding equipment for electrolytic stack processing according to claim 1, characterized in that, The take-up shaft (1) includes a drum (11) and a fixed shaft (12). The drum (11) is a hollow cylinder. The ventilation groove (111) is opened on the side wall of the drum (11). There are two fixed shafts (12). The two fixed shafts (12) clamp the drum (11) from both sides. The fixed shafts (12) are rotatably mounted on the housing (3). The fixed shafts (12) slide in the lateral direction on the housing (3) to perform clamping action.
3. The coating machine intelligent winding apparatus for electrolytic stack processing according to claim 2, characterized in that, The ventilation slots (111) are distributed axially at intervals on the side wall of the drum (11).
4. The coating machine intelligent winding equipment for electrolytic stack processing according to claim 2, characterized in that, The ventilation slots (111) are spaced apart around the central axis on the side wall of the drum (11).
5. The electrolysis stack processing coater smart winder apparatus of claim 2, wherein, The housing (3) is provided with support points (31), which are cylindrical and rotatably mounted on the side wall of the housing (3). There are four support points (31), which support the drum (11).
6. The electrolysis stack processing coater smart winder apparatus of claim 2, wherein, The housing (3) is integrally formed with a vent pipe (33), and the hollow end of the fixed shaft (12) away from the drum (11) is sleeved on the vent pipe (33). The vent pipe (33) is connected to a negative pressure air source.
7. The electrolysis stack processing coater smart winder apparatus of claim 2, wherein, It also includes a drive motor (4), which is fixedly mounted on the housing (3). A gear (121) is integrally formed on the fixed shaft (12), and the drive end of the drive motor (4) is connected to the gear (121) for transmission.
8. The electrolysis stack processing coater smart winder apparatus of claim 1, wherein, The shaft (21) is provided with a rubber layer (211), which replaces the shaft (21) and presses tightly against the cylindrical surface of the take-up shaft (1).
9. The electrolysis stack processing coater smart winder apparatus of claim 1, wherein, A wear-resistant block (23) is fixedly connected to the slider (22), and a groove (32) is provided on the housing (3). The wear-resistant block (23) is slidably assembled in the groove (32).
10. The electrolysis stack processing coater smart winder apparatus of claim 1, wherein, A pneumatic cylinder (24) is fixedly connected to the housing (3), and the driving end of the pneumatic cylinder (24) is fixedly connected to the slider (22).