Cloth leveling device
The automated leveling and winding structure of the fabric leveling device solves the problems of low efficiency and unstable quality of manual operation, and achieves efficient and stable fabric winding effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIAXING CHENGHUA FASHION CO LTD
- Filing Date
- 2025-04-29
- Publication Date
- 2026-05-19
AI Technical Summary
The existing fabric leveling process relies on manual operation, which results in low efficiency, high cost and unstable quality, and the handling between different processes reduces production efficiency.
A fabric leveling device was designed, which includes an air pump, a telescopic airbag, a leveling plate, and a winding roller. The leveling plate presses the fabric, and the winding roller is driven by an electric motor to achieve automatic winding, avoiding looseness and wrinkles and improving winding quality.
It enables automated flattening and winding of fabric, improving work efficiency, ensuring the flatness and winding quality of the fabric, and avoiding problems such as looseness and wrinkles.
Smart Images

Figure CN224257935U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of fabric leveling equipment, specifically a fabric leveling device. Background Technology
[0002] In the field of garment processing technology, rolled fabrics need to be leveled between the winding and unwinding processes; otherwise, it will have extremely adverse and irreversible effects on subsequent processing. Currently, the common method for leveling fabrics is manual operation, which leads to low efficiency, high cost, unstable quality, poor flatness, and a high likelihood of rework. Existing fabric production processes leveling, extrusion, and winding are performed on different equipment, requiring manual handling between processes, thus reducing production efficiency. Therefore, we propose a fabric leveling device. Utility Model Content
[0003] The purpose of this invention is to provide a fabric leveling device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a fabric leveling device, comprising an installation mechanism consisting of a side plate and a top plate, wherein a roller is rotatably connected to the inner side of the side plate, and a leveling mechanism is provided above the roller.
[0005] The leveling mechanism includes an air pump, a telescopic airbag is provided below the air pump, and the bottom of the telescopic airbag is connected to the leveling plate via a connecting rod. A take-up roller is rotatably connected to the side of the side plate via a drive shaft, and a pressure roller is provided above the take-up roller.
[0006] In the above scheme, a support column is provided at the bottom of the side plate.
[0007] In the above scheme, a fabric box is provided on the side of the side plate, and the fabric in the fabric box is wound up on the take-up roller after passing around the roller shaft.
[0008] In the above scheme, a limit rod is provided on the outer side of the telescopic airbag.
[0009] In the above scheme, the side of the flat plate is set as an arc surface.
[0010] In the above scheme, a speed reducer is connected to the end of the drive shaft, and the speed reducer is connected to the motor for transmission.
[0011] In the above scheme, the end of the pressure roller is movably installed in the mounting frame, and the mounting frame is rotatably connected to the side plate through a rotating shaft.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This fabric leveling device has a simple and reasonable structural design and strong practicality. It is a liftable leveling mechanism composed of an air pump, a telescopic airbag, a connecting rod, and a leveling plate. With the cooperation of the above structures, the leveling plate moves down to a position above the roller shaft. During the movement of the fabric, the leveling plate presses the fabric tightly, which can prevent the fabric from becoming loose and wrinkled during the winding process, thus improving the smoothness and fluidity of the fabric winding. By setting a reducer and an electric motor as a drive mechanism, the winding roller can be driven to rotate automatically, which facilitates the winding of the fabric extending from the fabric box onto the winding roller. By setting a pressure roller above the winding roller, the fabric can be pressed tightly onto the winding roller while the winding roller is winding it, thus achieving the effect of tightly connecting and winding the fabric. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model.
[0014] Figure 2 This is a schematic diagram of the outer structure of this utility model.
[0015] Figure 3 This is a schematic diagram of the flat plate structure of this utility model.
[0016] In the diagram: 1 Side plate, 11 Top plate, 12 Support column, 13 Fabric box, 14 Roller shaft, 15 Air pump, 16 Telescopic airbag, 17 Limiting rod, 18 Connecting rod, 19 Flat plate, 2 Take-up roller, 21 Drive shaft, 22 Reducer, 23 Motor, 24 Pressure roller, 25 Mounting frame, 26 Rotating shaft, 27 Fabric, 28 Curved surface. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-3 This utility model provides a technical solution: a fabric leveling device, including an installation mechanism composed of a side plate 1 and a top plate 11, wherein a roller 14 is rotatably connected to the inner side of the side plate 1, and a leveling mechanism is provided above the roller 14;
[0019] The leveling mechanism includes an air pump 15, a telescopic airbag 16 is provided below the air pump 15, and the bottom of the telescopic airbag 16 is connected to the leveling plate 19 through a connecting rod 18. The side of the side plate 1 is rotatably connected to a take-up roller 2 through a transmission shaft 21, and a pressure roller 24 is provided above the take-up roller 2.
[0020] By setting the reducer 22 and the motor 23 together as the drive mechanism, the take-up roller 2 can be driven to rotate automatically, so that the fabric extending from the fabric box 13 can be easily rolled up onto the take-up roller 2. By setting the pressure roller 24 above the take-up roller 2, the fabric can be pressed tightly onto the take-up roller 2 while the take-up roller 2 is rolling up, so as to achieve the effect of tightly connecting and rolling up the fabric, and avoid the fabric from becoming loose or shifting when it is rolled up on the take-up roller 2.
[0021] In the above scheme, a support column 12 is provided at the bottom of the side plate 1. The support column 12 serves as a bottom support mechanism to provide stable support for the side plate 1.
[0022] In the above scheme, a fabric box 13 is provided on the side of the side plate 1, and the fabric 27 in the fabric box 13 is wound around the roller shaft 14 and then rolled onto the winding roller 2.
[0023] In the above scheme, a limiting rod 17 is provided on the outer side of the telescopic airbag 16. Multiple limiting rods 17 are arranged in parallel on the outer side of the telescopic airbag 16 to provide a restraining effect, ensuring that the telescopic cylinder 16 moves vertically up and down, and improving the stability of the entire plate 19.
[0024] By setting up a liftable leveling mechanism consisting of an air pump 15, a telescopic airbag 16, a connecting rod 18, and a leveling plate 19, the leveling plate 19 is moved down to a position above the roller 14. During the movement of the fabric, the leveling plate 19 presses the fabric 27 tightly, which can prevent the fabric 27 from becoming loose and wrinkled during the winding process, improve the smoothness and fluidity of the fabric 27 during winding, and ensure the quality of winding and unwinding processing.
[0025] In the above scheme, the side of the flat plate 19 is set as an arc surface 28. The design of the arc surface 28 makes the side of the flat plate 19 fit with the surface of the fabric 27, which improves the guiding effect, and at the same time, it can improve the flattening effect of the fabric itself by increasing the contact area.
[0026] In the above scheme, a reducer 22 is connected to the end of the drive shaft 21, and the reducer 22 is connected to the motor 23 for transmission. During operation, the motor 23 drives the reducer 22 and drives the drive shaft 21 to rotate. During this process, the take-up roller 2 rotates and gradually winds the fabric 27 onto the surface of the take-up roller 2.
[0027] In the above scheme, the end of the pressure roller 24 is movably mounted in the mounting frame 25, and the mounting frame 25 is rotatably connected to the side plate 1 via the rotating shaft 26. The weight of the pressure roller 24 itself presses the fabric wound on the take-up roller 2 onto its surface, thereby improving the winding quality of the fabric.
[0028] Working principle:
[0029] In this fabric leveling device, the fabric 27 inside the fabric box 13 is wound around the roller 14 and onto the take-up roller 2. A lifting and leveling mechanism, consisting of an air pump 15, a telescopic airbag 16, a connecting rod 18, and a leveling plate 19, is used. The air pump 15 inflates the telescopic airbag 16, and the bottom of the telescopic airbag 16 moves the leveling plate 18 downwards via the connecting rod 18. With the cooperation of the above structures, the leveling plate 19 moves downwards to a position above the roller 14. During the fabric movement... The fabric 27 is pressed tightly by the flat plate 19, which can prevent the fabric 27 from becoming loose and wrinkled during the winding process. The motor 23 drives the reducer 22 and drives the transmission shaft 21 to rotate. During this process, the winding roller 2 rotates and gradually winds the fabric 27 onto the surface of the winding roller 2. During this process, the weight of the pressure roller 24 presses the fabric wound on the surface of the winding roller 2, which improves the winding quality of the fabric and solves the problem of the fabric easily shifting and loosening during movement.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fabric leveling device, comprising an installation mechanism consisting of a side plate (1) and a top plate (11), characterized in that: A roller shaft (14) is rotatably connected to the inner side of the side plate (1), and a leveling mechanism is provided above the roller shaft (14); The leveling mechanism includes an air pump (15), a telescopic airbag (16) is provided below the air pump (15), and the bottom of the telescopic airbag (16) is connected to the leveling plate (19) via a connecting rod (18). The side of the side plate (1) is rotatably connected to a take-up roller (2) via a transmission shaft (21), and a pressure roller (24) is provided above the take-up roller (2).
2. The fabric leveling device according to claim 1, characterized in that: The bottom of the side plate (1) is provided with a support column (12).
3. The fabric leveling device according to claim 1, characterized in that: The side of the side plate (1) is provided with a fabric box (13). The fabric (27) in the fabric box (13) is wound up on the take-up roller (2) after passing around the roller shaft (14).
4. The fabric leveling device according to claim 1, characterized in that: A limit rod (17) is provided on the outside of the telescopic airbag (16).
5. A fabric leveling device according to claim 1, characterized in that: The side of the flat plate (19) is set as an arc surface (28).
6. The fabric leveling device according to claim 1, characterized in that: The end of the drive shaft (21) is connected to a speed reducer (22), which is connected to the motor (23) in a transmission connection.
7. The fabric leveling device according to claim 1, characterized in that: The end of the pressure roller (24) is movably mounted in the mounting frame (25), and the mounting frame (25) is rotatably connected to the side plate (1) via the rotating shaft (26).