Automatic copper wire winding and coiling device

Abstract

The utility model provides an automatic copper wire take-up and coiling device, and belongs to the technical field of copper wire take-up devices. An automatic copper wire winding and coiling device comprises a wire coiling frame body, and the wire coiling frame body comprises a base, a first wire winding frame and a second wire winding frame; the first take-up frame is fixed to one side of the base, the base is provided with a driving seat, one side of the driving seat is provided with a first driving motor, an output shaft of the first driving motor is in transmission connection with a first lead screw, the first lead screw is connected with the sliding seat, and a first guide rail is installed in the driving seat. A sliding base used for driving the second take-up frame to move is connected to the first guide rail in a sliding mode, and the second take-up frame is fixed to the sliding base. The take-up and take-up device has the advantage of uniform take-up and take-up.

Description

Technical Field

[0001] This utility model belongs to the technical field of copper wire winding devices, specifically an automatic copper wire winding device. Background Technology

[0002] After being extruded and heated, copper ingots and auxiliary extrusion dies can be extruded into thin, long copper wires of a certain diameter. These wires are then wound up by a copper wire take-up device. In existing automatic copper wire take-up devices, the width of the take-up spool on the take-up spool is much larger than the diameter of the copper wire. During take-up, because the position of the take-up spool is fixed, the copper wire tends to remain coiled at a single position on the take-up spool. Other take-up spools cannot effectively take up the copper wire. Firstly, there is a significant difference in the number of turns between uncoiled and transitional coiling positions, which can cause the transitional coiling positions to be squeezed towards uncoiled or less coiled positions, resulting in loose coiling and poor coiling quality. Secondly, because most of the coiled copper wire is coiled at a single position, the take-up spool cannot be fully utilized. Taking up the same length of copper wire requires more take-up spools, leading to uneven coiling. Summary of the Invention

[0003] The purpose of this invention is to address the aforementioned problems in existing technologies by proposing an automatic copper wire winding device, which has the advantage of uniform wire winding.

[0004] The purpose of this utility model can be achieved through the following technical solution: an automatic copper wire winding device, including a winding frame, wherein the winding frame includes a base, a first winding frame and a second winding frame;

[0005] The first take-up frame is fixed to one side of the base. A drive seat is installed on the base. A first drive motor is installed on one side of the drive seat. A first lead screw is driven to the output shaft of the first drive motor. The first lead screw is connected to a sliding seat. A first guide rail is installed inside the drive seat. A sliding seat for driving the second take-up frame to move is slidably connected to the first guide rail. The second take-up frame is fixed on the sliding seat.

[0006] A second drive motor is mounted on the first take-up frame. A rotating shaft is driven to the output shaft of the second drive motor. A push frame and a take-up roller are sequentially mounted on the rotating shaft. Several hydraulic cylinders are arranged around the push frame. An adjusting plate is fixed to the piston rod of each hydraulic cylinder. Several first connecting rods are arranged around the adjusting plate. Each first connecting rod has a limiting hole. Several second connecting rods matching the number of connecting rods are arranged around the side of the take-up roller closest to the first take-up frame. The second connecting rods are inserted into the limiting holes of the first connecting rods and are limited and connected to the first connecting rods.

[0007] The rotating shaft of the second drive motor passes through the push frame, the adjusting plate, the take-up roller and the second take-up frame in sequence, and is used to drive the take-up roller to rotate.

[0008] Preferably, the adjustment disc has a first through hole, the diameter of which is larger than the maximum outer diameter of the rotating shaft.

[0009] Preferably, the second connecting rod has a limiting part, which is inserted into a limiting hole and fixed by a screw.

[0010] Preferably, the adjustment plate is also equipped with an infrared ray output terminal, the second take-up frame is equipped with an mounting plate, an infrared ray receiver is installed on the side of the mounting plate facing the adjustment plate, and a controller is installed on the mounting plate.

[0011] Preferably, the moving direction of the sliding seat is parallel to the moving direction of the take-up roller.

[0012] Preferably, the pusher, the adjusting plate, and the take-up roller are all located on the same axis.

[0013] Compared with the prior art, the advantages of this utility model are: by repeatedly adjusting the position of the take-up roller to the left or right by the first hydraulic cylinder, while rotating the take-up wire clockwise, the position of the take-up wire is continuously adjusted, which helps to make the take-up wire more uniform and greatly improves the efficiency and quality of take-up wire. Attached Figure Description

[0014] Figure 1 This is a front structural view of the present invention.

[0015] Figure 2 This is a side view of the present invention.

[0016] Figure 3 This is an enlarged view of point A in this utility model.

[0017] In the diagram, 2 is the base; 21 is the drive seat; 22 is the first drive motor; 23 is the first lead screw; 24 is the sliding seat; 25 is the first guide rail; 3 is the first take-up frame; 4 is the second take-up frame; 41 is the second drive motor; 42 is the rotating shaft; 43 is the hydraulic cylinder; 44 is the adjusting plate; 441 is the first through hole; 45 is the first connecting rod; 451 is the limiting hole; 46 is the take-up roller; 47 is the second connecting rod; 471 is the limiting part; 48 is the push frame; 51 is the infrared output end; 52 is the mounting plate; 53 is the infrared receiver end; 54 is the controller; 6 is the copper wire; and 7 is the screw. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0019] like Figures 1 to 3 As shown, an automatic copper wire winding device includes a winding frame, which includes a base 2, a first winding frame 3 and a second winding frame 4.

[0020] The first take-up frame 3 is fixed to one side of the base 2. A drive seat 21 is installed on the base 2. A first drive motor 22 is installed on one side of the drive seat 21. A first lead screw 23 is connected to the output shaft of the first drive motor 22. The first lead screw 23 is connected to a sliding seat 24. A first guide rail 25 is installed inside the drive seat 21. A sliding seat 24 for driving the second take-up frame 4 to move is slidably connected to the first guide rail 25. The second take-up frame 4 is fixed on the sliding seat 24.

[0021] The first drive motor 22 drives the first lead screw 23 to move to the left or right, which in turn drives the second take-up frame 4 on the sliding seat 24 to move to the left to limit the take-up roller 46, or to move to the right to remove the coiled take-up roller 46, which facilitates limiting and taking up the wire.

[0022] A second drive motor 41 is installed on the first take-up frame 3. A rotating shaft 42 is drivenly connected to the output shaft of the second drive motor 41. A push frame 48 and a take-up roller 46 are sequentially sleeved on the rotating shaft 42. A plurality of hydraulic cylinders 43 are arranged around the push frame 48. An adjusting plate 44 is fixed on the piston rod of each hydraulic cylinder 43. A plurality of first connecting rods 45 are arranged around the adjusting plate 44. Each first connecting rod 45 has a limiting hole 451. A plurality of second connecting rods 47, matching the number of connecting rods, are arranged around the side of the take-up roller 46 near the first take-up frame 3. The second connecting rods 47 are inserted into the limiting holes 451 of the first connecting rods 45 and are limitedly connected to the first connecting rods 45.

[0023] The rotating shaft 42 of the second drive motor 41 passes through the push frame 48, the adjusting plate 44, the take-up roller 46 and the second take-up frame 4 in sequence, and is used to drive the take-up roller 46 to rotate.

[0024] Using the above structure, during the take-up operation of the copper wire 6, the copper wire 6 is coiled at the rightmost take-up position on the take-up roller 46 of the device. The second drive motor 41 starts, driving the take-up roller 46 on the rotating shaft 42 to rotate clockwise. Simultaneously with the rotation of the take-up roller 46, the piston rod of the first hydraulic cylinder 43 drives the adjusting disc 44 to push several first connecting rods 45 to the right, causing the first connecting rods 45 to push the take-up roller 46 to the right. As the take-up roller 46 rotates on the rotating shaft 42, it moves to the right, causing the original take-up position of the copper wire 6 to gradually move from the rightmost position to the left. The take-up roller 46 is moved to the left to take up the wire until the take-up position of the copper wire 6 is at the leftmost position of the take-up roller 46. At this time, the piston rod of the first hydraulic cylinder 43 stops pushing to the right and instead retracts to the right, driving the take-up roller 46 to move to the left again. This gradually adjusts the existing leftmost take-up position back to the rightmost position of the take-up roller 46. This cycle is repeated, which is beneficial for adjusting the position of the take-up roller 46 by repeatedly adjusting the left or right of the first hydraulic cylinder 43 to continuously adjust the take-up position of the copper wire 6. This makes the take-up and winding of the wire more uniform and greatly improves the efficiency and quality of take-up and winding.

[0025] Specifically, such as Figures 1 to 3 As shown, the adjustment disc 44 has a first through hole 441, and the diameter of the first through hole 441 is larger than the maximum outer diameter of the rotating shaft 42.

[0026] By adopting the above structure and setting the first through hole 441, it is beneficial to pass the rotating shaft 42 through the adjusting plate 44 without making contact, which is beneficial to the structural stability of the device.

[0027] like Figures 1 to 3 As shown, the second connecting rod 47 has a limiting part 471, which is inserted into the limiting hole 451 and fixed by the screw 7. The second connecting rod 47 has a third threaded hole at the top and bottom, and the first connecting rod 45 has a second threaded hole at the top and bottom. The second connecting rod 47 is inserted into the limiting hole 451 of the first connecting rod 45, and the screw 7 passes through the second threaded hole and the first threaded hole in sequence and is threadedly connected and fixed. This is beneficial because when the take-up roller 46 is pushed to the left or right, the take-up roller 46 and the adjusting plate 44 are firmly connected by the first connecting rod 45 and the second connecting rod 47, and the structure is stable. At the same time, when it is necessary to remove the take-up roller 46 after the take-up of the line is finished, it is convenient to replace the new take-up roller 46 without the line being taken up and to collect the take-up roller 46.

[0028] like Figures 1 to 3 As shown, an infrared ray output terminal 51 is also installed on the adjustment plate 44, and an mounting plate 52 is installed on the second take-up frame 4. An infrared ray receiver terminal 53 is installed on the side of the mounting plate 52 facing the adjustment plate 44, and a controller 54 is installed on the mounting plate 52.

[0029] In this invention, the infrared ray output terminal 51, the infrared ray receiver 53, and the controller 54 are existing technologies.

[0030] By setting up an infrared ray output end 51 and an infrared ray receiver end 53, the thickness of the copper wire 6 coil on the take-up roller 46 can be automatically detected. If the thickness of the copper wire 6 coil is higher than the height of the infrared ray output end 51, the infrared ray receiver end 53 will not receive an electrical signal. Since the infrared ray receiver end 53 is connected to the controller 54, the take-up of the device will be stopped by the controller 54. This is beneficial for automatic detection and control, preventing unnecessary damage to the copper wire 6 caused by excessive thickness of the coil, and improving the quality of the take-up wire.

[0031] like Figures 1 to 3 As shown, the moving direction of the sliding seat 24 is parallel to the moving direction of the take-up roller 46.

[0032] like Figures 1 to 3 As shown, the pusher frame 48, the adjusting plate 44, and the take-up roller 46 are all located on the same axis.

[0033] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.

[0034] Furthermore, the use of terms such as "first" and "second" in this invention is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Meanwhile, the word "and / or" throughout the text means including three solutions; for example, "A and / or B" includes solution A, solution B, or a solution that simultaneously satisfies A and B. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0035] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0036] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. An automatic copper wire winding device, comprising a winding frame, characterized in that, The cable reel body includes a base (2), a first take-up frame (3) and a second take-up frame (4); The first take-up frame (3) is fixed on one side of the base (2). A drive seat (21) is installed on the base (2). A first drive motor (22) is installed on one side of the drive seat (21). A first lead screw (23) is connected to the output shaft of the first drive motor (22). The first lead screw (23) is connected to the sliding seat (24). A first guide rail (25) is installed inside the drive seat (21). A sliding seat (24) for driving the second take-up frame (4) is slidably connected on the first guide rail (25). The second take-up frame (4) is fixed on the sliding seat (24). A second drive motor (41) is installed on the first take-up frame (3). A rotating shaft (42) is connected to the output shaft of the second drive motor (41). A push frame (48) and a take-up roller (46) are sequentially mounted on the rotating shaft (42). Several hydraulic cylinders (43) are arranged around the push frame (48). An adjustment plate (44) is fixed on the piston rod of each hydraulic cylinder (43). Several first connecting rods (45) are arranged around the adjustment plate (44). The first connecting rods (45) have limiting holes (451). Several second connecting rods (47) matching the number of connecting rods are arranged around the side of the take-up roller (46) near the first take-up frame (3). The second connecting rods (47) are inserted into the limiting holes (451) of the first connecting rods (45) and are limitedly connected to the first connecting rods (45). The rotating shaft (42) of the second drive motor passes through the push frame (48), the adjusting plate (44), the take-up roller (46) and the second take-up frame (4) in sequence, and is used to drive the take-up roller (46) to rotate.

2. The automatic copper wire winding device according to claim 1, characterized in that, The adjustment plate (44) has a first through hole (441), the diameter of which is greater than the maximum outer diameter of the rotating shaft (42).

3. The automatic copper wire winding device according to claim 1, characterized in that, The second connecting rod (47) has a limiting part (471), which is inserted into the limiting hole (451) and fixed by screws.

4. The automatic copper wire winding device according to claim 1, characterized in that, An infrared ray output terminal (51) is also installed on the adjustment plate (44), and an mounting plate (52) is installed on the second take-up frame (4). An infrared ray receiver (53) is installed on the side of the mounting plate (52) facing the adjustment plate (44), and a controller (54) is installed on the mounting plate (52).

5. The automatic copper wire winding device according to claim 1, characterized in that, The moving direction of the sliding seat (24) is parallel to the moving direction of the take-up roller (46).

6. The automatic copper wire winding device according to claim 1, characterized in that, The pusher (48), the adjusting plate (44), and the take-up roller (46) are all located on the same axis.

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