Power cable take-up equipment

By combining hydraulic cylinders, lead screws, geared motors, and synchronous belts, the instability during the unloading of large winding drums and the adaptability to winding drums of different sizes have been solved, realizing the stability and versatility of cable winding equipment and improving production efficiency and safety.

CN224257974UActive Publication Date: 2026-05-19中开电缆科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
中开电缆科技有限公司
Filing Date
2025-06-12
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing cable winding equipment is prone to impact and instability when unloading large winding drums, posing safety hazards, and is difficult to adapt to the needs of winding drums of different sizes.

Method used

The system employs a combination of hydraulic cylinders, lead screws, geared motors, synchronous belts, and synchronous pulleys, along with support plates and fixing plates, to achieve stable fixing and size adaptation of the winding drum. The stability is enhanced by the fixing structure of magnetic plates and metal plates, and the support plates can be modularly replaced and precisely adjusted.

Benefits of technology

It enables stable unloading and quick replacement of large winding drums, improves the stability and versatility of the equipment, adapts to the needs of winding drums of different sizes, and enhances production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides power cable take-up equipment which comprises a power box installed at the top end of a base, a take-up machine body is installed on one side of the power box, a take-up barrel is rotationally connected into the take-up machine body, sliding grooves are symmetrically formed in the base, and moving blocks are slidably connected into the two sliding grooves. And two hydraulic cylinders are fixedly mounted at the top ends of the two moving blocks correspondingly, the output ends of the two hydraulic cylinders on the same side are jointly connected with fixing plates, and two supporting plates correspondingly matched with protection plates on the two sides of the winding drum are inserted into the two fixing plates correspondingly. According to the winding drum fixing device, the multiple sets of inserting grooves in the top end of the fixing plate are matched with the inserting blocks at the bottom ends of the supporting plates, so that the supporting plates with arc-shaped grooves of different specifications can be rapidly replaced, winding drums of different sizes can be matched, and the universality of the winding drum fixing device is improved; and the inserted inserting blocks can be fixed, the use stability of the device is improved, and the device is prevented from shaking.
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Description

Technical Field

[0001] This utility model belongs to the technical field of cable winding equipment, and more specifically, it relates to a power cable winding equipment. Background Technology

[0002] A cable is an electrical energy or signal transmission device, usually composed of several or several groups of conductors. The product is mainly used for the transmission of high-voltage electrical energy in power generation, distribution, transmission, transformation and supply lines. In the fields of power engineering and cable manufacturing, the efficiency and reliability of cable winding equipment directly affect the efficiency of cable production and construction.

[0003] Existing cable winding equipment uses winding drums of various sizes. Larger drums, due to the significant weight of the drum and cable after winding, generate considerable impact when unloading, typically requiring manual handling. This can lead to instability during unloading, posing a safety hazard. Therefore, this paper researches and improves upon existing structures and shortcomings to provide a more practical and functional power cable winding device. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a power cable winding device, which is achieved by the following specific technical means:

[0005] A power cable winding device includes a power box mounted on the top of a base. A winding machine body is mounted on one side of the power box. A winding drum is rotatably connected inside the winding machine body. The base has symmetrically arranged sliding grooves inside. Moving blocks are slidably connected inside both sets of sliding grooves. Two sets of hydraulic cylinders are fixedly installed at the top of each set of moving blocks. The output ends of the two sets of hydraulic cylinders on the same side are connected to a fixing plate. Two sets of support plates corresponding to the side guard plates of the winding drum are inserted into the interior of each of the two sets of fixing plates. The top of each of the four sets of support plates has an arc-shaped groove, and the interior of the two sets of arc-shaped grooves on the same side engages with the side guard plate of the winding drum.

[0006] As a preferred technical solution of this utility model, the base has an installation groove on one side of each of the two sets of sliding grooves. A lead screw is installed inside each installation groove, a ball nut is installed on the outside of each lead screw, and a slider that can slide and connect with the installation groove is fixedly installed on the outside of each ball nut. The slider is fixedly connected to the moving block on the same side.

[0007] As a preferred technical solution of this utility model, a protective cover is fixedly installed on one side of the base, one end of each of the two sets of lead screws passes through the mounting groove, and a synchronous pulley is fixedly installed inside the protective cover. The two sets of synchronous pulleys are connected by a synchronous belt. A reduction motor is fixedly connected to one side of the protective cover, and the output end of the reduction motor passes through the inside of the protective cover and is connected to one of the sets of synchronous pulleys for transmission.

[0008] As a preferred technical solution of this utility model, the base has a limiting groove on the other side of the two sets of sliding grooves, and the other side of the two sets of moving blocks is provided with a limiting block corresponding to the limiting groove, and the limiting block is slidably connected inside the limiting groove.

[0009] As a preferred embodiment of this utility model, the top of each of the two sets of fixing plates is provided with multiple sets of slots, and the bottom of each of the support plates is connected with a plug that is inserted into any of the slots.

[0010] As a preferred embodiment of this utility model, the power box is equipped with a cable routing device on the winding drum side.

[0011] As a preferred embodiment of this utility model, a magnetic plate is fitted inside the slot, and a metal plate is fitted at the bottom of the insert block and magnetically connected to the magnetic plate.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This invention utilizes the combination of multiple slots at the top of the fixed plate and the insert blocks at the bottom of the support plate to quickly replace support plates with arc-shaped grooves of different specifications, thereby adapting to winding drums of different sizes and improving the versatility of the device. Simultaneously, the installation of magnetic plates inside the slots and metal plates at the bottom of the insert blocks secures the inserted blocks after insertion, improving the stability of the device and preventing wobbling. Through the cooperation of a lead screw, a reduction motor, a synchronous belt, a synchronous pulley, and a hydraulic cylinder, precise adjustment of the horizontal spacing and vertical height of the support plates can be achieved, allowing winding drums of different sizes to be quickly fixed inside the winding machine body or removed from it. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 1 .

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 2 .

[0016] Figure 3 This is a partial structural diagram of the present invention. Figure 1 .

[0017] Figure 4 This is a partial structural diagram of the present invention. Figure 2 .

[0018] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0019] 1. Base; 2. Power box; 3. Take-up machine body; 4. Moving block; 5. Hydraulic cylinder; 6. Fixing plate; 7. Support plate; 8. Lead screw; 9. Slider; 10. Protective cover; 11. Synchronous belt; 12. Gear motor; 13. Limit block; 14. Insertion block; 15. Cable laying device; 16. Magnetic suction plate; 17. Take-up drum. Detailed Implementation

[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0021] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example

[0023] As attached Figure 1 To be continued Figure 4 As shown:

[0024] This utility model provides a power cable winding device, including a power box 2 installed at the top of a base 1. A winding machine body 3 is installed on one side of the power box 2. A winding drum 17 is rotatably connected inside the winding machine body 3. The base 1 has symmetrically opened sliding grooves inside. Moving blocks 4 are slidably connected inside the two sets of sliding grooves. Two sets of hydraulic cylinders 5 are fixedly installed at the top of the two sets of moving blocks 4. The output ends of the two sets of hydraulic cylinders 5 on the same side are connected to a fixing plate 6. Two sets of support plates 7 corresponding to the side guards of the winding drum 17 are inserted into the two sets of fixing plates 6. The top of the four sets of support plates 7 has an arc-shaped groove, and the interior of the two sets of arc-shaped grooves on the same side is engaged with the side guards of the winding drum 17.

[0025] The base 1 has an installation groove on one side of each of the two sets of sliding grooves. A lead screw 8 is installed inside each installation groove. A ball nut is installed on the outside of each lead screw 8. A slider 9 that can slide and connect with the installation groove is fixedly installed on the outside of each ball nut. The slider 9 is fixedly connected to the moving block 4 on the same side, which can provide high-precision horizontal movement for the moving block 4 and meet the usage requirements of winding drums 17 of different sizes.

[0026] The base 1 has a protective cover 10 fixedly installed on one side. One end of each of the two sets of lead screws 8 passes through the mounting groove and a synchronous pulley is fixedly installed inside the protective cover 10. The two sets of synchronous pulleys are connected by a synchronous belt 11. A reduction motor 12 is fixedly connected to one side of the protective cover 10. The output end of the reduction motor 12 passes through the inside of the protective cover 10 and is connected to one of the synchronous pulleys. The cooperation between the synchronous pulley and the synchronous belt 11 can ensure that the two sets of lead screws 8 rotate synchronously, realize the automatic adjustment of the spacing of the winding drum 17, and adapt to the rapid changeover requirements in large-scale production.

[0027] The base 1 has a limiting groove on the other side of both sets of sliding grooves, and the other side of both sets of moving blocks 4 is provided with a limiting block 13 corresponding to the limiting groove. The limiting block 13 is slidably connected inside the limiting groove, forming a double-track guide with the sliding groove, which restricts the lateral displacement of the moving block 4 during horizontal movement, ensures that the support plate 7 moves in a straight line along the sliding groove, and avoids equipment wear.

[0028] The top of each of the two sets of fixing plates 6 has multiple slots, and the bottom of each support plate 7 is connected to a plug block 14 that corresponds to any of the slots. The quick-release structure of the slots and plug blocks 14 can enable modular replacement of the support plate 7 for different sizes of winding drums 17, significantly improving the equipment's versatility.

[0029] The power box 2 is equipped with a cable routing device 15 on one side of the winding drum 17, which can ensure that the cable is tightly wound at a constant interval, avoid overlapping and tangled wires, and improve the winding quality and subsequent unwinding efficiency.

[0030] The slot is fitted with a magnetic plate 16, and the bottom of the plug 14 is fitted with a metal plate that is magnetically connected to the magnetic plate 16. This can fix the plug 14 after it is inserted, improve the stability of the device and prevent it from shaking.

[0031] The working principle of this embodiment:

[0032] First, take the appropriate support plate 7 and insert it into the slot inside the fixed plate 6. With the cooperation of the magnetic suction plate 16 inside the slot and the bottom metal plate of the bottom insert block 14 of the support plate 7, the support plate 7 is firmly fixed. Then, place the take-up drum 17 into the arc-shaped groove of the support plate 7 using a cable transport vehicle. Next, start the reduction motor 12, which, with the cooperation of the synchronous belt 11, drives the two sets of synchronous pulleys and the lead screw 8 fixedly connected to the synchronous pulleys to rotate. This causes the lead screw 8 to drive the moving block 4 to move along the slide along the chute towards the take-up machine body 3. When it moves to the designated position, start the hydraulic cylinder 5 to drive the take-up machine body 3 to rotate. The take-up drum 17 moves upward and is fixed inside the take-up machine body 3. After the take-up drum 17 is fixed, the hydraulic cylinder 5 is started again to move it away from the bottom of the take-up drum 17, and the take-up machine body 3 is started, so that the cable can be wound into the take-up drum 17. After the cable is wound, the take-up machine body 3 stops rotating, the hydraulic cylinder 5 moves upward, and with the cooperation of the take-up machine body 3, the take-up drum 17 is lifted. Then the reduction motor 12 is started again, the lead screw 8 rotates in the opposite direction, and the moving block 4 moves to the side away from the take-up machine body 3. Then the take-up drum 17 can be picked up by the cable transport vehicle.

[0033] Finally, it should be noted that the take-up machine body 3 and the cable laying device 15 are existing devices or equipment in the prior art, or devices or equipment that can be implemented in the prior art. Their power supply, specific composition and principle are clear to those skilled in the art and are common knowledge in the field, so they will not be described in detail.

[0034] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A power cable winding device, comprising a power box (2) mounted on the top of a base (1), a winding machine body (3) mounted on one side of the power box (2), and a winding drum (17) rotatably connected inside the winding machine body (3), characterized in that: The base (1) has symmetrically opened sliding grooves inside. The sliding grooves are slidably connected to the interior of each set of sliding grooves. The top of each set of sliding blocks (4) is fixedly installed with two sets of hydraulic cylinders (5). The output ends of the two sets of hydraulic cylinders (5) on the same side are connected to a fixed plate (6). The interior of each set of fixed plates (6) is inserted with two sets of support plates (7) that correspond to and match the side guards of the winding drum (17). The top of each set of support plates (7) is opened with an arc-shaped groove, and the interior of the two sets of arc-shaped grooves on the same side is engaged with the side guards of the winding drum (17).

2. The power cable winding device as described in claim 1, characterized in that: The base (1) has an installation groove on one side of each of the two sets of sliding grooves. A lead screw (8) is installed inside the installation groove. A ball nut is installed on the outside of the lead screw (8). A slider (9) that can slide and connect with the installation groove is fixedly installed on the outside of the ball nut. The slider (9) is fixedly connected to the moving block (4) on the same side.

3. The power cable winding device as described in claim 2, characterized in that: A protective cover (10) is fixedly installed on one side of the base (1). One end of each of the two sets of lead screws (8) passes through the mounting groove and a synchronous pulley is fixedly installed inside the protective cover (10). The two sets of synchronous pulleys are connected by a synchronous belt (11). A geared motor (12) is fixedly connected to one side of the protective cover (10). The output end of the geared motor (12) passes through the inside of the protective cover (10) and is connected to one of the sets of synchronous pulleys.

4. The power cable winding device as described in claim 1, characterized in that: The base (1) has a limiting groove on the other side of the two sets of sliding grooves, and the other side of the two sets of moving blocks (4) is provided with a limiting block (13) that matches the limiting groove, and the limiting block (13) is slidably connected inside the limiting groove.

5. The power cable winding device as described in claim 1, characterized in that: Both sets of fixing plates (6) have multiple sets of slots at their top ends, and the bottom end of the support plate (7) is connected to a plug (14) that is inserted into any of the slots.

6. The power cable winding device as described in claim 1, characterized in that: The power box (2) has a cable routing device (15) installed on one side of the winding drum (17).

7. The power cable winding device as described in claim 5, characterized in that: The slot is fitted with a magnetic plate (16), and the bottom of the insert (14) is fitted with a metal plate that is magnetically connected to the magnetic plate (16).