Lifting device for gate derusting machine
By designing a lifting device for the gate rust removal machine, and using a fixed base, drive mechanism, cable, and recovery mechanism, the problem of inconvenient lifting of the gate rust removal machine is solved, and stable and safe rust removal operation is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA THREE GORGES CORPORATION
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-19
AI Technical Summary
In existing technologies, the lifting and lowering of gate rust removal machines is inconvenient and poses safety hazards, making stable operation difficult.
A lifting device for a gate rust removal machine was designed, including a fixed base, a drive mechanism, cables, a counterweight, and a retrieval mechanism. The rust removal machine is stably lifted and lowered by a motor-driven cable, the counterweight balances the force, and the retrieval mechanism facilitates cable management.
It achieves stable and safe lifting of the gate rust removal machine, reduces the difficulty of operation, improves the convenience and safety of rust removal, and simplifies the disassembly and assembly process.
Smart Images

Figure CN224258151U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gate rust removal technology, specifically to a lifting device for a gate rust removal machine. Background Technology
[0002] A lock is a box-shaped hydraulic structure used to ensure the smooth passage of ships and to concentrate water level differences in a waterway. For example, the Three Gorges double-line continuous five-stage lock is the main navigation facility of the Three Gorges Dam. A lock is generally equipped with multiple gates that work together. The gates are coated with a protective coating to ensure their long-term stable use. For example, the Three Gorges double-line five-stage lock has been operating safely and stably for nearly 20 years.
[0003] However, after long-term use, the surface coating of metal structures such as lock gates will gradually approach the design protection period, so rust removal is required. The current method is to send workers and rust removal machines to the front of the lock gate through an aerial work platform, and then the workers operate the rust removal machine to remove rust. The rust removal machines for lock gates are generally sandblasting rust removal machines and laser rust removal machines.
[0004] However, transporting workers and gate rust removal machines via aerial work platforms is not only unstable and poses certain safety hazards, but also inconvenient to operate near the gate and difficult to transport. Utility Model Content
[0005] The main purpose of this utility model is to provide a lifting device for a gate rust removal machine, which solves the problem of inconvenient and difficult lifting of the rust removal machine when removing rust from the gate in the prior art.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0007] A lifting device for a gate rust removal machine includes a fixed base, a drive mechanism provided on the fixed base, and a cable provided on the drive mechanism;
[0008] One end of the cable is equipped with a movable bracket for mounting a rust removal machine.
[0009] The other end of the cable is equipped with a counterweight, which is used to balance the forces at both ends of the cable;
[0010] The mounting bracket is used for installation on the top of the gate.
[0011] In a preferred embodiment, the drive mechanism includes two fixed plates fixedly connected to the fixed base, a first motor is provided on one side of the fixed plate, and the output shaft of the first motor is provided with a rotating shaft;
[0012] The rotating shaft is equipped with a conveyor roller, which is located between two fixed plates;
[0013] The cable wraps around the conveyor roller, making 1-3 turns.
[0014] In the preferred embodiment, the mounting base is provided with several guide rollers, and the cable passes around the guide rollers.
[0015] In the preferred embodiment, the counterweight and the top of the movable seat are provided with hooks, and the two ends of the cable are provided with connecting hooks, which are connected to the hooks.
[0016] In a preferred embodiment, the mounting base is equipped with a recycling mechanism; the recycling mechanism is used to recycle the cable.
[0017] The recycling mechanism includes two support plates, a second motor is provided on one side of the support plates, and the output shaft of the second motor is provided with a movable shaft;
[0018] The movable shaft is equipped with a winding roller, which is located between two support plates;
[0019] The circumference of the winding roller is provided with a through hole that passes through the winding roller, and the cable passes through the through hole.
[0020] In a preferred embodiment, the top of the counterweight is provided with a pull ring.
[0021] In a preferred embodiment, the circumferential surface of the winding roller is provided with a threaded hole, which communicates with a through hole;
[0022] The threaded hole internal thread connection has a limit post;
[0023] The limiting post has a limiting protrusion at one end near the through hole, and an internal hexagonal hole at the other end.
[0024] In the preferred embodiment, the movable seat is provided with several guide wheels on the side near the rust-removing gate.
[0025] This utility model provides a lifting device for a gate rust removal machine. By adopting the above solution, the following beneficial effects are achieved:
[0026] 1. It facilitates the lifting and lowering of the gate rust removal machine, making operation simpler during lifting and lowering, reducing the difficulty of rust removal, and increasing the convenience of rust removal.
[0027] 2. It can ensure the stable lifting and lowering of the gate rust removal machine, with better stability and higher safety.
[0028] 3. It facilitates disassembly and assembly by staff, ensuring efficiency and stability in the process. Attached Figure Description
[0029] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0030] Figure 1 This is a structural schematic diagram of a lifting device for a gate rust removal machine according to the present invention;
[0031] Figure 2 This is an enlarged structural schematic diagram of the drive mechanism described in this utility model;
[0032] Figure 3 This is a cross-sectional view of the winding roller described in this utility model;
[0033] Figure 4 This is an enlarged structural schematic diagram of the counterweight block described in this utility model;
[0034] Figure 5 This is a schematic diagram of an embodiment of the present invention applied to rust removal of gates.
[0035] In the picture:
[0036] Fixed base 1, drive mechanism 2, fixed plate 201, first motor 202, rotating shaft 203, conveying roller 204, cable 3, movable base 4, guide wheel 401, recycling mechanism 5, support plate 501, second motor 502, movable shaft 503, winding roller 504, through hole 505, threaded hole 506, limit post 507, internal hexagonal hole 508, counterweight 6, pull ring 601, guide roller 7. Detailed Implementation
[0037] Example 1:
[0038] like Figure 1 , 2 As shown in Figures 3 and 4, a lifting device for a gate rust removal machine includes a fixed base 1, which is used to install on the top of the gate. The fixed base 1 is provided with a drive mechanism 2, and the drive mechanism 2 is provided with a cable 3, which is preferably a steel cable.
[0039] One end of the cable 3 is provided with a movable seat 4, which is used to install a rust removal machine. The specific type of rust removal machine to be installed depends on the actual usage requirements, such as a sandblasting rust removal machine. The movable seat 4 in this application only needs to reserve the installation position of the rust removal machine.
[0040] The other end of the cable 3 is equipped with a counterweight 6, which is used to balance the forces at both ends of the cable 3;
[0041] Specific usage status as follows: Figure 5 The diagram shown is an embodiment of the lifting device of this application used for rust removal of a gate.
[0042] When in use, the rust removal machine or manual rust removal work platform is installed on the movable base 4. The preferred installation method is bolt connection or welding. During the rust removal process of the gate, the drive mechanism 2 drives the cable 3 to move, thereby moving the movable base 4 to complete the lifting and lowering of the rust removal machine. At the same time, because a counterweight 6 is set to balance the pressure, the drive mechanism 2 is subjected to more even force, which makes it more stable during operation and less prone to tipping over.
[0043] In a further embodiment, the drive mechanism 2 includes two fixed plates 201 fixedly connected to the fixed base 1. A first motor 202 is provided on one side of the fixed plate 201. The first motor 202 is preferably a servo motor with a reducer, and is connected and controlled in an existing manner.
[0044] The output shaft of the first motor 202 is provided with a rotating shaft 203;
[0045] The rotating shaft 203 is equipped with a conveying roller 204, which is located between two fixed plates 201;
[0046] Cable 3 is wrapped around conveyor roller 204. The number of turns of cable 3 around conveyor roller 204 is 1-3 to ensure that there is sufficient friction between cable 3 and conveyor roller 204.
[0047] In use, starting the first motor 202 can drive the rotating shaft 203 to rotate, which in turn drives the conveyor roller 204 to rotate. The rotation of the conveyor roller 204 will cause the wound cable 3 to move, so that one side of the cable 3 is wound around the conveyor roller 204 and the other side is away from the conveyor roller 204, thereby driving the movable seat 4 to rise and fall.
[0048] In a further embodiment, the fixed base 1 is provided with a plurality of guide rollers 7, the cable 3 passes around the guide rollers 7, and preferably passes over the top of the guide rollers 7, in order to determine the position of the cable 3.
[0049] In the preferred embodiment, the counterweight 6 and the movable seat 4 are provided with hooks on their tops, and the two ends of the cable 3 are provided with connecting hooks, which are connected to the hooks.
[0050] Therefore, during use, cable 3 can be connected to counterweight 6 and movable seat 4 by means of hook, which facilitates connection and disassembly during use.
[0051] Example 2:
[0052] like Figure 1 , 2 As shown in Figures 3 and 4, the fixed base 1 is provided with a recycling mechanism 5. The recycling mechanism 5 includes two support plates 501. A second motor 502 is provided on one side of the support plate 501. The output shaft of the second motor 502 is provided with a movable shaft 503. The second motor 502 is preferably a servo motor with a reducer, which is connected and controlled in an existing manner.
[0053] The movable shaft 503 is equipped with a winding roller 504, which is located between two support plates 501.
[0054] The circumferential surface of the winding roller 504 is provided with a through hole 505 that passes through the winding roller 504. The cable 3 passes through the through hole 505, and the width of the through hole 505 is greater than the diameter of the cable 3.
[0055] During normal use, cable 3 passes through the through hole 505, and the second motor 502 stops, thus not affecting the movement of cable 3 during the lifting and lowering of the movable seat 4. During the installation process after or before the rust removal work is completed, the lengths of the two ends of cable 3 below the fixed seat 1 are made similar, that is, the heights of the two ends of cable 3 are similar. Then, the second motor 502 is started to drive the movable shaft 503 to rotate, which in turn drives the winding roller 504 to rotate. Then, cable 3 can be wound onto the winding roller 504, which restricts the movement of cable 3. Then, the winding roller 504 continues to rotate until both ends of cable 3 are close to the top of the gate, which makes it easy for the staff to disassemble and assemble the counterweight 6 and the movable seat 4. Conversely, the winding can be canceled without affecting the movement of the cable.
[0056] In a preferred embodiment, the top of the counterweight 6 is provided with a pull ring 601, which facilitates the connection and hooking of the counterweight.
[0057] In a further embodiment, the circumferential surface of the winding roller 504 is provided with a threaded hole 506, which communicates with the through hole 505.
[0058] The threaded hole 506 is internally threaded to a limiting post 507, and the limiting post 507 is externally provided with a thread that is compatible with the threaded hole 506.
[0059] The limiting post 507 has a limiting protrusion at one end near the through hole 505, and the other end of the limiting post 507 has an internal hexagonal hole 508. The size of the internal hexagonal hole 508 is compatible with the size of existing hexagonal wrenches.
[0060] When it is necessary to wind the cable 3, insert a hex wrench into the internal hexagonal hole 508 and turn it to drive the limiting post 507 to rotate. This causes the limiting post 507 to move under the action of the threaded hole 506, so that the limiting post 507 moves to block the cable 3, thereby completing the limitation of the cable 3, so that the winding roller 504 can rotate to wind the cable 3. When it is not necessary to wind, loosen the limiting post 507.
[0061] The movable seat 4 is equipped with several guide wheels 401 on the side near the rust-removing gate. These guide wheels are used to stabilize the movement of the movable seat 4 when it is raised or lowered, and to prevent the movable seat 4 from directly contacting the gate.
[0062] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.
Claims
1. A lifting device for a gate rust removal machine, characterized in that: Includes a fixed base (1), the fixed base (1) is equipped with a drive mechanism (2), and the drive mechanism (2) is equipped with a cable (3); One end of the cable (3) is provided with a movable seat (4), which is used to install the rust removal machine; The other end of the cable (3) is provided with a counterweight (6), which is used to balance the forces at both ends of the cable (3); The mounting base (1) is used for installation on the top of the gate.
2. The lifting device for a gate rust removal machine according to claim 1, characterized in that: The drive mechanism (2) includes two fixed plates (201) fixedly connected to the fixed base (1). A first motor (202) is provided on one side of the fixed plate (201), and the output shaft of the first motor (202) is provided with a rotating shaft (203). The rotating shaft (203) is equipped with a conveying roller (204), which is located between two fixed plates (201); The cable (3) passes around the conveyor roller (204).
3. The lifting device for a gate rust removal machine according to claim 2, characterized in that: The cable (3) wraps around the conveyor roller (204) 1-3 times.
4. The lifting device for a gate rust removal machine according to claim 1, characterized in that: The fixed base (1) is provided with several guide rollers (7), and the cable (3) passes around the guide rollers (7).
5. The lifting device for a gate rust removal machine according to claim 1, characterized in that: The counterweight (6) and the movable seat (4) are provided with hooks on the top, and the two ends of the cable (3) are provided with connecting hooks, which are connected to the hooks.
6. A lifting device for a gate rust removal machine according to any one of claims 1-5, characterized in that: The mounting base (1) is equipped with a recycling mechanism (5); the recycling mechanism (5) is used to recycle the cable (3).
7. The lifting device for a gate rust removal machine according to claim 6, characterized in that: The recycling mechanism (5) includes two support plates (501), a second motor (502) is provided on one side of the support plate (501), and the output shaft of the second motor (502) is provided with a movable shaft (503). The movable shaft (503) is equipped with a winding roller (504), which is located between two support plates (501); The circumferential surface of the winding roller (504) is provided with a through hole (505) that passes through the winding roller (504), and the cable (3) passes through the through hole (505).
8. The lifting device for a gate rust removal machine according to claim 7, characterized in that: The top of the counterweight (6) is provided with a pull ring (601).
9. A lifting device for a gate rust removal machine according to claim 7, characterized in that: The circumferential surface of the winding roller (504) is provided with a threaded hole (506), which is connected to the through hole (505); The threaded hole (506) is internally threaded to a limit post (507); The limiting post (507) has a limiting protrusion at one end near the through hole (505), and an internal hexagonal hole (508) at the other end of the limiting post (507).
10. A lifting device for a gate rust removal machine according to claim 1, characterized in that: The movable seat (4) has several guide wheels (401) on the side near the rust-removing gate.