Continuous production device for efficiently extracting S-ademetionine-rich yeast processed product
By combining a motor-driven rotating rod and stirring blades in a continuous yeast processing unit, the yeast is crushed and cleaned, solving the problem of insufficient pretreatment in yeast processing, improving the extraction efficiency and product purity of S-adenosylmethionine, and enhancing the stability and efficiency of the separation process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU YILIDA BIOTECHNOLOGY CO LTD
- Filing Date
- 2025-04-16
- Publication Date
- 2026-05-19
AI Technical Summary
In the existing technology, the yeast processing products cannot effectively pre-treat the processing materials during the extraction of S-adenosylmethionine-rich products, resulting in incomplete processing. Furthermore, it is difficult to balance stability and separation efficiency in temperature control during the separation process, which affects product purity and efficiency.
The device, which includes a reaction vessel and a processing vessel, uses a combination of a motor-driven rotating rod and stirring blades to break down and clean the yeast. Combined with a cryogenic cooling system to control temperature fluctuations, it ensures the stability and efficiency of the separation process.
This method achieves efficient crushing and cleaning of yeast, improves the extraction efficiency and product purity of S-adenosylmethionine, solves the problem of incomplete processing, and enhances the stability and efficiency of the separation process.
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Figure CN224258630U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of yeast production technology, and in particular to a continuous production device for efficiently extracting yeast products rich in S-adenosylmethionine. Background Technology
[0002] S-Adenosylmethionine (SAM) is an active molecule that plays a key role in human physiological processes. Many foods are rich in SAM, such as animal liver, which provides a source of nutrition for vegetarians. Foods rich in SAM help maintain normal liver function, promote methylation reactions, and have positive effects on mood regulation and metabolism. Adequate intake of these foods can contribute to human health.
[0003] A high-efficiency continuous production line for extracting S-adenosylmethionine (S-methionine)-rich yeast products is a key piece of equipment dedicated to improving the efficiency and yield of S-methionine extraction. From a raw material perspective, it primarily uses Saccharomyces cerevisiae (brewer's yeast) as a starting point due to its high S-methionine accumulation capacity and good safety profile. The equipment utilizes a series of advanced technologies and designs in its production process. In actual operation, the device achieves continuous operation. The entire production line is designed to efficiently extract S-methionine-rich extracts from yeast through precise gene regulation, reasonable fermentation condition control, and a continuous production process, meeting the growing market demand for S-methionine, whether for use in the pharmaceutical field to regulate mood and alleviate symptoms. Whether in the application of S-adenosylmethionine (SAM) in yeast cells or in other industrial fields, it has extremely important significance. During use, the content of SAM in yeast cells is relatively low and its properties are similar to other substances, making it difficult to completely remove impurities during separation, resulting in insufficient product purity. In existing technologies, temperature also has a significant impact on the stability and separation effect of SAM. Lower temperatures help reduce its degradation, but excessively low temperatures will increase the viscosity of the solution, affecting the separation efficiency. Strict temperature control is required during the separation and purification process, using low-temperature cooling equipment or temperature control systems to ensure that temperature fluctuations are within a small range. However, this prevents the pretreatment of the processed materials, leading to incomplete processing. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a continuous production device for efficiently extracting yeast products rich in S-adenosylmethionine, aiming to improve the problem in the prior art where the inability to pre-treat the processing materials leads to incomplete processing.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency continuous production device for extracting yeast products rich in S-adenosylmethionine, comprising a reaction tank and a processing tank. A support plate is fixedly connected to the left side of the reaction tank, a motor is fixedly connected to the top of the support plate, a rotating rod is fixedly connected to the output end of the motor, a rotating rod is rotatably connected to the top right side of the support plate, connecting blocks are fixedly connected to the outer sides of both rotating rods, a rotating shaft is rotatably connected to the adjacent side of the connecting blocks, a hollow tube is slidably connected to the top of the rotating shaft, a connecting plate is fixedly connected to the top of the hollow tube, springs are fixedly connected to the four corners of the bottom of the connecting plate, the other end of the springs is fixedly connected to the top of the support plate, and a cleaning mechanism is installed inside the reaction tank for cleaning residues inside the reaction tank.
[0006] As a further description of the above technical solution:
[0007] The cleaning mechanism includes a second motor, which is located at the top of the reaction vessel. A rotating rod is fixedly connected to the output end of the second motor. Stirring blades are fixedly connected to the upper and lower ends of the outer side of the rotating rod. A cleaning plate is fixedly connected to the bottom of the rotating rod. A fixing rod is fixedly connected to the middle of the rotating rod. Scrapers are fixedly connected to the left and right ends of the fixing rod.
[0008] As a further description of the above technical solution:
[0009] The bottom of the reaction vessel is fixedly connected with multiple support legs at equal intervals, and the bottom of each support leg is fixedly connected with a foot pad.
[0010] As a further description of the above technical solution:
[0011] A mounting plate is fixedly connected to the upper middle part of the front side of the outer wall of the reaction vessel, and a label is fixedly connected to the outer side of the mounting plate.
[0012] As a further description of the above technical solution:
[0013] A mounting block is fixedly connected to the lower middle part of the front side of the outer wall of the reaction vessel, and a hook is fixedly connected to the outer side of the mounting block.
[0014] As a further description of the above technical solution:
[0015] A horizontal plate is fixedly connected to the upper right side of the outer wall of the reaction vessel, and a centrifuge is installed on the top of the horizontal plate.
[0016] As a further description of the above technical solution:
[0017] A mounting block is fixedly connected to the middle right side of the outer wall of the reaction vessel, and a handle is fixedly connected to the outer side of the mounting block.
[0018] As a further description of the above technical solution:
[0019] A warning sign is provided on the rear side of the reaction vessel, and a screw is threaded onto the outer side of the warning sign.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, the rotation of motor one drives the rotation of rotating rod one, which in turn drives the rotation of rotating rod two on the bearing plate and the connecting block to move. The rotating shaft on the connecting block cooperates with the hollow tube to limit the movement. The spring on the connecting plate is connected to the bearing plate. The rotation of rotating rod one causes the hollow tube and the connecting plate to move up and down. The processing tank is connected to the connecting plate, realizing the shaking effect, which can effectively break the yeast and optimize the processing.
[0022] 2. In this utility model, after the second motor starts, the output end drives the rotating rod to rotate, and the stirring blade stirs the reaction vessel accordingly. The cleaning plate at the bottom of the rotating rod is used to clean the residue at the bottom. The movement of the rotating rod drives the scraper on the fixed rod, which enables effective cleaning of the residue on the inner wall of the reaction vessel. Attached Figure Description
[0023] Figure 1 This is a perspective view of a continuous production apparatus for efficiently extracting yeast products rich in S-adenosylmethionine, as proposed in this utility model.
[0024] Figure 2 This is a front view of a continuous production apparatus for efficiently extracting yeast products rich in S-adenosylmethionine, as proposed in this utility model.
[0025] Figure 3 This is a side view of a continuous production apparatus for efficiently extracting yeast products rich in S-adenosylmethionine, as proposed in this utility model.
[0026] Figure 4 This is a partial structural diagram of a continuous production device for efficiently extracting yeast products rich in S-adenosylmethionine, as proposed in this utility model.
[0027] Figure 5 This is a schematic diagram of the cleaning mechanism of a continuous production device for efficiently extracting yeast products rich in S-adenosylmethionine, as proposed in this utility model.
[0028] Legend:
[0029] 1. Reaction vessel; 2. Cleaning mechanism; 201. Motor II; 202. Rotating rod; 203. Stirring blade; 204. Cleaning plate; 205. Fixing rod; 206. Scraper; 3. Processing tank; 4. Support plate; 5. Motor I; 6. Rotating rod I; 7. Rotating rod II; 8. Connecting block; 9. Shaft; 10. Hollow tube; 11. Connecting plate; 12. Spring; 13. Support leg; 14. Foot pad; 15. Placement plate; 16. Label; 17. Placement block; 18. Hook; 19. Horizontal plate; 20. Centrifuge; 21. Mounting block; 22. Handle; 23. Warning sign; 24. Screw. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Reference Figure 1 , Figure 3 and Figure 4 This utility model provides an embodiment of a continuous production device for efficiently extracting yeast products rich in S-adenosylmethionine, comprising a reaction tank 1 and a processing tank 3. A support plate 4 is fixedly connected to the left side of the reaction tank 1, and a motor 5 is fixedly connected to the top of the support plate 4. A rotating rod 6 is fixedly connected to the output end of the motor 5, and the rotating rod 6 is rotated by the kinetic energy of the motor 5. A rotating rod 7 is rotatably connected to the top right side of the support plate 4. Connecting blocks 8 are fixedly connected to the outer sides of both rotating rods 1 6 and rotating rod 2 7. A rotating shaft 9 is rotatably connected to the adjacent side of the connecting block 8. The top of the rotating shaft 9... A hollow tube 10 is slidably connected, and a connecting plate 11 is fixedly connected to the top of the hollow tube 10. Springs 12 are fixedly connected to the four corners of the bottom of the connecting plate 11. The other end of the springs 12 is fixedly connected to the top of the bearing plate 4. A cleaning mechanism 2 is installed inside the reaction tank 1. The cleaning mechanism 2 is used to clean the residue inside the reaction tank 1. Multiple support legs 13 are fixedly connected at equal intervals to the bottom of the reaction tank 1. Foot pads 14 are fixedly connected to the bottom of the support legs 13 to support the whole. A placement plate 15 is fixedly connected to the upper middle part of the front side of the outer wall of the reaction tank 1. A label 16 is fixedly connected to the outside of the placement plate 15.
[0032] Specifically, after starting motor 5, its output will drive rotating rod 6 to rotate. Rotating rod 7 is installed on bearing plate 4, which can work together with rotating rod 6 to push connecting block 8 to move. Connecting block 8 is provided with rotating shaft 9. The movement of rotating shaft 9 will cooperate with hollow tube 10 to achieve the limiting function. In addition, spring 12 is provided on connecting plate 11. Spring 12 is connected to bearing plate 4. The rotation of rotating rod 6 will synchronously drive rotating rod 7, causing hollow tube 10 and connecting plate 11 to move up and down. Spring 12 plays a buffering role in this process and performs auxiliary reset. Through the connection of connecting plate 11 to processing tank 3, vibration of processing tank 3 is realized, thereby effectively breaking yeast. Multiple support legs 13 are fixedly connected at equal intervals at the bottom of reaction tank 1. Foot pads 14 are fixedly connected to the bottom of support legs 13 to support the whole. A placement plate 15 is fixedly connected to the upper middle part of the front side of the outer wall of reaction tank 1. A label 16 is fixedly connected to the outside of placement plate 15.
[0033] Reference Figure 1 , Figure 2 and Figure 5 The cleaning mechanism 2 includes a second motor 201, which is located at the top of the reaction tank 1. A rotating rod 202 is fixedly connected to the output end of the second motor 201. The rotating rod 202 is rotated by the kinetic energy of the second motor 201. Stirring blades 203 are fixedly connected to the upper and lower ends of the outer side of the rotating rod 202. A cleaning plate 204 is fixedly connected to the bottom of the rotating rod 202 for cleaning the bottom. A fixing rod 205 is fixedly connected to the middle of the rotating rod 202. Scrapers 206 are fixedly connected to the left and right ends of the fixing rod 205. A placement block 17 is fixedly connected to the lower middle part of the front side of the outer wall of the reaction tank 1. A hook 18 is fixedly connected to the outer side of the placement block 17 for hanging some tools. A horizontal plate 19 is fixedly connected to the upper middle part of the right side of the outer wall of the reaction tank 1. A centrifuge 20 is installed at the top of the horizontal plate 19.
[0034] Specifically, when motor 201 starts, its output will drive the rotating rod 202 fixed to it to rotate, and the stirring blade 203 installed on the rotating rod 202 will also rotate, thereby performing a stirring operation on the reaction tank 1. The cleaning plate 204 at the end of the rotating rod 202 will clean the residue at the bottom of the tank during the rotation. In addition, the rotation of the rotating rod 202 will also drive the fixed rod 205 in the middle, which will cause the scraper 206 fixed on it to rotate together with the rotating rod 202, effectively cleaning the reaction tank 1. A mounting block 17 is provided on the lower middle part of the front side of the outer wall of the reaction tank 1. A hook 18 is provided on the outside of the mounting block 17 for hanging various tools. In addition, a horizontal plate 19 is provided on the upper middle part of the right side of the outer wall of the reaction tank 1, and a centrifuge 20 is installed on the top of the horizontal plate 19.
[0035] Reference Figure 2 and Figure 3An installation block 21 is fixedly connected to the middle right side of the outer wall of the reaction vessel 1. A handle 22 is fixedly connected to the outer side of the installation block 21 to facilitate operation. A warning sign 23 is provided on the rear side of the reaction vessel 1. A screw 24 is threadedly connected to the outer side of the warning sign 23 and the warning sign 23 is fixed by the screw 24.
[0036] Specifically, a mounting block 21 is provided on the middle right side of the outer wall of the reaction vessel 1. A handle 22 is provided on the outer side of the mounting block 21 for easy operation. A warning sign 23 is provided on the rear side of the reaction vessel 1. The warning sign 23 is connected to a screw 24 by the outer thread to achieve its fixation.
[0037] Working principle: When motor 5 is turned on, its output drives rotating rod 6 to rotate. Rotating rod 7 is mounted on the bearing plate 4, which works with rotating rod 6 to drive connecting block 8. A rotating shaft 9 is mounted on connecting block 8, which in turn drives the shaft to move. The shaft 9 works with hollow tube 10 to achieve a limiting effect. A spring 12 is mounted on connecting plate 11 and connected to bearing plate 4. When rotating rod 6 rotates, it drives rotating rod 7 to rotate synchronously, thereby causing hollow tube 10 and connecting plate 11 to move up and down. Spring 12 acts as a buffer and assists in resetting, ultimately shaking the processing tank 3 connected to connecting plate 11 to achieve a crushing effect, thus enabling better processing of yeast.
[0038] After the motor 201 is started, its output end drives the rotating rod 202, which is fixedly connected to it, to rotate. The stirring blade 203 on the rotating rod 202 will rotate accordingly to stir the reaction tank 1. The cleaning plate 204 at the bottom of the rotating rod 202 will clean the residue at the bottom during the rotation. The rotation of the rotating rod 202 will drive the fixed rod 205 in the middle to move. The scraper 206 fixed on the fixed rod 205 will also rotate with the rotating rod 202 to assist in cleaning the inner wall of the reaction tank 1.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-efficiency continuous production apparatus for extracting yeast products rich in S-adenosylmethionine, comprising a reaction tank (1) and a processing tank (3), characterized in that: A support plate (4) is fixedly connected to the left side of the reaction vessel (1). A motor (5) is fixedly connected to the top of the support plate (4). A rotating rod (6) is fixedly connected to the output end of the motor (5). A rotating rod (7) is rotatably connected to the top right side of the support plate (4). A connecting block (8) is fixedly connected to the outer side of both rotating rods (6) and rotating rod (7). A rotating shaft (9) is rotatably connected to the adjacent side of the connecting block (8). A hollow tube (10) is slidably connected to the top of the rotating shaft (9). A connecting plate (11) is fixedly connected to the top of the hollow tube (10). A spring (12) is fixedly connected to the four corners of the bottom of the connecting plate (11). The other end of the spring (12) is fixedly connected to the top of the support plate (4). A cleaning mechanism (2) is installed inside the reaction vessel (1). The cleaning mechanism (2) is used to clean the residue inside the reaction vessel (1).
2. The continuous production apparatus for efficiently extracting yeast products rich in S-adenosylmethionine according to claim 1, characterized in that: The cleaning mechanism (2) includes a second motor (201), which is located at the top of the reaction vessel (1). A rotating rod (202) is fixedly connected to the output end of the second motor (201). A stirring blade (203) is fixedly connected to the upper and lower ends of the outer side of the rotating rod (202). A cleaning plate (204) is fixedly connected to the bottom of the rotating rod (202). A fixing rod (205) is fixedly connected to the middle of the rotating rod (202). A scraper (206) is fixedly connected to the left and right ends of the fixing rod (205).
3. The continuous production apparatus for efficiently extracting yeast products rich in S-adenosylmethionine according to claim 1, characterized in that: The bottom of the reaction vessel (1) is fixedly connected with multiple support legs (13) at equal intervals, and the bottom of the support legs (13) is fixedly connected with foot pads (14).
4. The continuous production apparatus for efficiently extracting yeast products rich in S-adenosylmethionine according to claim 1, characterized in that: A mounting plate (15) is fixedly connected to the upper middle part of the front side of the outer wall of the reaction vessel (1), and a label (16) is fixedly connected to the outer side of the mounting plate (15).
5. The continuous production apparatus for efficiently extracting yeast products rich in S-adenosylmethionine according to claim 1, characterized in that: A mounting block (17) is fixedly connected to the lower middle part of the front side of the outer wall of the reaction vessel (1), and a hook (18) is fixedly connected to the outer side of the mounting block (17).
6. The continuous production apparatus for efficiently extracting yeast products rich in S-adenosylmethionine according to claim 1, characterized in that: A horizontal plate (19) is fixedly connected to the upper right side of the outer wall of the reaction vessel (1), and a centrifuge (20) is installed on the top of the horizontal plate (19).
7. The continuous production apparatus for efficiently extracting yeast products rich in S-adenosylmethionine according to claim 1, characterized in that: An installation block (21) is fixedly connected to the middle right side of the outer wall of the reaction vessel (1), and a handle (22) is fixedly connected to the outer side of the installation block (21).
8. The continuous production apparatus for efficiently extracting yeast products rich in S-adenosylmethionine according to claim 1, characterized in that: A warning sign (23) is provided on the rear side of the reaction vessel (1), and a screw (24) is threaded onto the outer side of the warning sign (23).