Tightening device for cotton processing

By designing an adjustable-width tamping mechanism, the problem of existing devices being unable to adjust the container width was solved, enabling flexible adjustment of the cotton tamping size and improving the efficiency of cotton processing.

CN224258879UActive Publication Date: 2026-05-19XIANGYANG HAILIDA COTTON IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIANGYANG HAILIDA COTTON IND CO LTD
Filing Date
2025-06-12
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

The existing cotton-processing tamping device has a fixed tamping chamber shape, which cannot adjust the width of the container as needed. This results in the cotton being tamped into an unadjustable size, affecting its subsequent use.

Method used

A tamping mechanism was designed, comprising an electric telescopic rod, a push plate, a slide, an electric hydraulic telescopic rod, a pressure plate, an extension plate, a moving block, and a guide rail. The electric and hydraulic telescopic rods are adjusted by a PLC controller to adjust the width of the container and the tamping size of the cotton.

Benefits of technology

It allows for adjustment of container width and cotton compaction size as needed, improving cotton utilization efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cotton processing, and discloses a knocking device for cotton processing, which comprises a working box, a feed hopper is fixedly mounted on the left side of the working box, and a knocking mechanism is arranged in the working box. According to the knocking device for cotton processing, by arranging the knocking mechanism, when cotton needs to be knocked, a proper amount of cotton is put into the cotton from a feeding hopper, a first electric telescopic rod is adjusted through a PLC, so that a push plate horizontally slides, an extension plate correspondingly slides out, and therefore the size of a compression cavity is adjusted; the electric hydraulic telescopic rod is started to downwards compress cotton through the pressing plate and the extension plate, so that the cotton is tightly knocked, the cotton is forwards pushed out through the second electric telescopic rod and the fixing strip, the cotton can be pushed out from the hinged movable door by opening the electric mortise lock, and the knocking mechanism can adjust the width of the container and the size of the cotton after the cotton is tightly knocked according to needs; the subsequent cotton use is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of cotton processing technology, specifically to a cotton-tightening device. Background Technology

[0002] Cotton is a plant belonging to the genus Gossypium of the Malvaceae family. It includes upland cotton, herbaceous cotton, and tree cotton, and is an annual herbaceous or subshrub plant with sparsely covered long soft hairs on its twigs. The seeds are separable, oval, and have long white cotton hairs and short, grayish-white, non-removable cotton hairs. A cotton-processing compacting device is a piece of equipment used in the cotton processing process. Its main function is to make the cotton more compact by beating it. With the continuous development of cotton processing, various kinds of cotton processing equipment have emerged, such as a cotton-processing compacting device.

[0003] A search revealed a cotton-processing clamping device in Chinese Utility Model Patent CN202323135003.X. The device includes a processing box with a discharge port at its front end and a rectangular hole at its rear end. The discharge port and the rectangular hole are aligned front and rear and are the same size. A door panel is hinged to the discharge port. A pushing mechanism is located behind the rectangular hole in the processing box, and a lifting mechanism is located above the pushing mechanism on the back of the processing box. A pressure plate is fixedly connected to the bottom of the lifting mechanism. This utility model uses the lifting mechanism to move the pressure plate up and down, thus clamping the cotton inside the processing box. After the cotton is tamped and tamped, the discharge port at the bottom front of the processing box is opened through the door panel. Then, the tamped cotton is pushed out of the processing box through the rectangular hole by the pusher mechanism, which facilitates the removal of the tamped cotton and makes subsequent cotton processing easier. Although this device can remove the tamped cotton, the tamping chamber of the device has a fixed shape and cannot be adjusted according to the required width of the container to adjust the size of the tamped cotton. Therefore, a cotton tamping device is proposed that can adjust the size of the tamped cotton according to the required width of the container, which is beneficial to the subsequent use of the cotton. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a cotton-tightening device that can adjust the size of the cotton after tightening by adjusting the width of the container as needed, which is beneficial for the subsequent use of the cotton. This solves the problem in the Chinese utility model patent with patent number CN202323135003.X, where the tightening cavity has a fixed shape and cannot adjust the size of the cotton after tightening by adjusting the width of the container as needed.

[0005] To achieve the above-mentioned purpose of adjusting the width of the container and the size of the cotton after being tamped according to the required size, which is beneficial to the subsequent use of the cotton, this utility model provides the following technical solution: a tamping device for cotton processing, including a working box, a feeding hopper fixedly installed on the left side of the working box, and a tamping mechanism provided inside the working box;

[0006] The tackling mechanism includes an electric telescopic rod, a push plate, a slide groove, an electric hydraulic telescopic rod, a pressure plate, an extension plate, a moving block, and a guide rail. The electric telescopic rod is fixedly installed on the right wall of the work box. The push plate is fixedly installed on the left side of the electric telescopic rod. A slide groove is provided on the left side of the push plate. The electric hydraulic telescopic rod is fixedly installed on the top of the work box. The pressure plate is fixedly installed on the bottom of the electric hydraulic telescopic rod. An extension plate is provided at the bottom of the pressure plate. A moving block is provided at the top of the extension plate. A guide rail is provided inside the pressure plate.

[0007] Furthermore, a slider is fixedly installed on the right side of the extension plate, and the slider is adapted to the slide groove.

[0008] Furthermore, a shovel plate is fixedly installed at the bottom of the slider, and a slot adapted to the shovel plate is provided inside the push plate.

[0009] Furthermore, an electric telescopic rod two is fixedly installed on the back of the work box, and a fixing strip is fixedly installed on the front of the electric telescopic rod two.

[0010] Furthermore, the front of the work box is hinged with a movable door, and the interior of the work box is equipped with an electric bolt lock adapted to the movable door.

[0011] Furthermore, a PLC controller is fixedly installed on the front of the work box, and the PLC controller is electrically connected to the electric telescopic rod one, the electric hydraulic telescopic rod, the electric telescopic rod two, and the electric bolt lock through wires.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0013] This cotton processing tamping device, by setting up a tamping mechanism, allows for the tamping of cotton when necessary. A suitable amount of cotton is fed into the hopper, and the PLC controller adjusts the first electric telescopic rod to allow the push plate to slide horizontally, causing the extension plate to slide out accordingly, thus adjusting the size of the compression chamber. Then, the electric hydraulic telescopic rod is activated to compress the cotton downwards using the pressure plate and extension plate, thereby tamping it. The second electric telescopic rod and the fixing bar push the cotton forward, and by opening the electric lock, the cotton can be pushed out through the hinged movable door. This tamping mechanism can adjust the size of the tamped cotton according to the required width of the container, which is beneficial for subsequent cotton use. Attached Figure Description

[0014] Figure 1 This is a three-dimensional view of the structure of this utility model;

[0015] Figure 2 This is a front sectional view of the structure of this utility model;

[0016] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0017] Figure 4 This is a diagram of the external structure of the pressure plate of this utility model.

[0018] In the diagram: 1. Working box; 2. Feed hopper; 3. Tightening mechanism; 301. Electric telescopic rod one; 302. Push plate; 303. Slide groove; 304. Electric hydraulic telescopic rod; 305. Pressure plate; 306. Extension plate; 307. Moving block; 308. Guide rail; 4. Sliding block; 5. Shovel plate; 6. Electric telescopic rod two; 7. Movable door; 8. PLC controller. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 A cotton processing hammering device in this embodiment includes a working box 1, a feed hopper 2 fixedly installed on the left side of the working box 1, and a hammering mechanism 3 provided inside the working box 1.

[0021] The tamping mechanism 3 includes an electric telescopic rod 301, a push plate 302, a slide groove 303, an electric hydraulic telescopic rod 304, a pressure plate 305, an extension plate 306, a moving block 307, and a guide rail 308. The electric telescopic rod 301 is fixedly installed on the right wall inside the work box 1. The push plate 302 is fixedly installed on the left side of the electric telescopic rod 301. A slide groove 303 is opened on the left side of the push plate 302. The electric hydraulic telescopic rod 304 is fixedly installed on the top of the work box 1. The pressure plate 305 is fixedly installed on the bottom of the electric hydraulic telescopic rod 304. An extension plate 306 is provided at the bottom of the pressure plate 305. A moving block 307 is provided at the top of the extension plate 306. A guide rail 308 is provided inside the pressure plate 305.

[0022] In the implementation of the case, a slider 4 is fixedly installed on the right side of the extension plate 306. The slider 4 is adapted to the slide groove 303. By setting the slider 4, it can be pressed down normally without interfering with the push plate 302 when the pressure plate 305 is pressed down, thereby tightening the cotton.

[0023] In the implementation of the case, a scraper plate 5 is fixedly installed at the bottom of the slider 4, and a slot adapted to the scraper plate 5 is opened inside the push plate 302. By setting the scraper plate 5, the residual cotton fibers inside the slide groove 303 can be removed by the scraper plate 5 when the slider 4 slides down, which is conducive to the normal operation of the equipment.

[0024] In the implementation of the case, an electric telescopic rod 26 is fixedly installed on the back of the work box 1, and a fixing strip is fixedly installed on the front of the electric telescopic rod 26. By setting the electric telescopic rod 26, when material needs to be discharged, the fixing strip can be pushed forward by the electric telescopic rod 26, thereby pushing the cotton outward.

[0025] In the implementation of the case, the front of the working box 1 is hinged with a movable door 7, and the inside of the working box 1 is equipped with an electric lock that is compatible with the movable door 7. By setting the electric lock and the movable door 7, when it is necessary to discharge material, the movable door 7 can be released by popping open the electric lock, and the cotton can be pushed forward through the hinged movable door 7.

[0026] In the implementation of this case, the PLC controller 8 is electrically connected to all electronic components in this patent via wires, thereby controlling all electronic components in this patent by operating the PLC controller 8.

[0027] When implementing this procedure, please follow these steps:

[0028] 1) When it is necessary to tamp the cotton, put an appropriate amount of cotton into the feed hopper 2;

[0029] 2) Then, the electric telescopic rod 301 is adjusted by the PLC controller 8 to make the push plate 302 slide horizontally, and the extension plate 306 slides out accordingly, thereby adjusting the size of the compression chamber;

[0030] 3) Restart the electric hydraulic telescopic rod 304 to compress the cotton downwards using the pressure plate 305 and extension plate 306, thereby tightening it;

[0031] 4) Finally, the cotton is pushed forward by the electric telescopic rod 6 and the fixing bar, and the cotton can be pushed out from the hinged movable door 7 by opening the electric bolt lock.

[0032] In summary, this cotton processing tamping device, by setting a tamping mechanism 3, allows for the tamping of cotton when necessary. A suitable amount of cotton is fed into the feed hopper 2, and the electric telescopic rod 301 is adjusted by the PLC controller 8 to cause the push plate 302 to slide horizontally, and the extension plate 306 to slide out accordingly, thereby adjusting the size of the compression chamber. Then, the electric hydraulic telescopic rod 304 is activated to compress the cotton downwards using the pressure plate 305 and the extension plate 306, thus tamping it. The cotton is then pushed forward by the electric telescopic rod 6 and the fixing bar. By opening the electric lock, the cotton can be pushed out through the hinged movable door 7. This tamping mechanism 3 can adjust the size of the tamped cotton according to the required width of the container, which is beneficial for the subsequent use of the cotton.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cotton processing knock-up device comprising a working box (1), characterized in that: A feed hopper (2) is fixedly installed on the left side of the work box (1), and a hammering mechanism (3) is provided inside the work box (1). The tackling mechanism (3) includes an electric telescopic rod (301), a push plate (302), a slide groove (303), an electric hydraulic telescopic rod (304), a pressure plate (305), an extension plate (306), a moving block (307), and a guide rail (308). The electric telescopic rod (301) is fixedly installed on the inner wall of the work box (1). The push plate (302) is fixedly installed on the left side of the electric telescopic rod (301). The slide groove (303) is opened on the left side of the push plate (302). The electric hydraulic telescopic rod (304) is fixedly installed on the top of the work box (1). The pressure plate (305) is fixedly installed on the bottom of the electric hydraulic telescopic rod (304). The extension plate (306) is provided at the bottom of the pressure plate (305). The moving block (307) is provided on the top of the extension plate (306). The guide rail (308) is provided inside the pressure plate (305).

2. A beater as claimed in claim 1, wherein: A slider (4) is fixedly installed on the right side of the extension plate (306), and the slider (4) is adapted to the slide groove (303).

3. A lapping device for cotton processing according to claim 2, characterized in that: The bottom of the slider (4) is fixedly installed with a shovel plate (5), and the inside of the push plate (302) is provided with a slot that matches the shovel plate (5).

4. A device according to claim 1, characterized in that: An electric telescopic rod 2 (6) is fixedly installed on the back of the work box (1), and a fixing strip is fixedly installed on the front of the electric telescopic rod 2 (6).

5. A device according to claim 1, characterized in that: The front of the work box (1) is hinged with a movable door (7), and the interior of the work box (1) is equipped with an electric lock that is compatible with the movable door (7).

6. A device according to claim 1, wherein: A PLC controller (8) is fixedly installed on the front of the work box (1). The PLC controller (8) is electrically connected to the electric telescopic rod one (301), the electric hydraulic telescopic rod (304), the electric telescopic rod two (6), and the electric lock through wires.