Fiber fabric ironing machine capable of turning over automatically
By using an automatic flipping fiber fabric ironing machine, intermittent conveying and flipping ironing technology is used to solve the problems of high energy consumption and high maintenance of traditional equipment, and to achieve continuous ironing and low failure rate to improve production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUJIANG JINYE WEAVING
- Filing Date
- 2025-04-21
- Publication Date
- 2026-05-19
AI Technical Summary
Traditional fiber fabric ironing equipment requires maintaining high temperatures for extended periods, resulting in low energy efficiency. Frequent start-ups and shutdowns of the conveyor system lead to high equipment wear and tear. The equipment is also bulky, has a high failure rate, and increases maintenance costs.
The automatic flipping fiber fabric ironing machine uses intermittent conveying rollers and hinge rods to achieve intermittent conveying and flipping of fiber fabrics for ironing. The motor drives the main shaft to sway the conveying rollers and hinge rods, and the ironing structure continuously irons the fabric.
It enables continuous ironing of fiber fabrics, reduces the need for frequent equipment start-ups and shutdowns, reduces equipment wear and maintenance costs, and features a simple structure and low failure rate.
Smart Images
Figure CN224259014U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ironing machine technology, specifically an automatic flipping ironing machine for fiber fabrics. Background Technology
[0002] In the textile industry, ironing of fiber fabrics (such as cotton, linen, chemical fibers, and their blends) is a crucial step in the finishing process, directly affecting the fabric's smoothness, luster, and finished product quality. Traditional ironing equipment typically uses single-sided hot rollers or flatbed structures to eliminate fabric wrinkles through high temperature and pressure. However, existing technologies have the following significant drawbacks:
[0003] Continuous ironing machines require maintaining high temperatures for extended periods, resulting in low energy efficiency. During ironing, the fabric needs to be conveyed and ironed simultaneously, necessitating frequent start-stop cycles of the conveyor, which exacerbates equipment wear and tear. Existing ironing mechanisms often employ robotic arms or complex transmission chains, which are bulky, have high failure rates, and increase subsequent maintenance costs.
[0004] To address these issues, we provide an automatic flipping ironing machine for fiber fabrics. Summary of the Invention
[0005] The purpose of this invention is to provide an automatic flipping ironing machine for fiber fabrics to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An automatic flipping ironing machine for fiber fabric includes a base frame, on which a machine frame is mounted. Multiple conveyor rollers for conveying the fiber fabric are rotatably mounted on the machine frame. An ironing table is mounted on the machine frame, and an ironing structure for ironing the fiber fabric is mounted above the ironing table. A hinge rod is hinged to the machine frame, and the ironing structure is mounted on the hinge rod. One end of each conveyor roller is equipped with a toothed pulley, and the multiple toothed pulleys are connected by a toothed belt drive.
[0008] A main shaft is rotatably mounted on the base frame. The main shaft and the conveyor roller are connected by an intermittent mechanism. When the main shaft rotates, it drives the conveyor roller to rotate intermittently.
[0009] The main shaft and the hinge rod are connected by a linkage mechanism. When the main shaft rotates, it will drive the hinge rod to reciprocate.
[0010] An automatic flipping ironing machine for fiber fabrics as described above: the ironing structure includes a flipping plate, one end of which is mounted on a hinge rod, and an ironing plate is mounted on one side of the flipping plate. The flipping plate and the ironing plate are fixedly connected by a spring.
[0011] An automatic flipping ironing machine for fiber fabrics as described above: a motor is installed on the base frame, and the main shaft is installed at the output end of the motor and driven to rotate by the motor.
[0012] An automatic flipping ironing machine for fiber fabrics as described above: the intermittent mechanism includes a first secondary shaft and a second secondary shaft rotatably mounted on the base frame, a driving wheel is mounted on the main shaft, and a driven wheel is mounted on the first secondary shaft, with the driving wheel and the driven wheel cooperating for transmission;
[0013] The first and second auxiliary shafts are driven by a bevel gear mechanism. When the first auxiliary shaft rotates, it will drive the second auxiliary shaft to rotate.
[0014] The second auxiliary shaft is driven by a pulley mechanism, and the rotation of the second auxiliary shaft will drive one of the conveying rollers to rotate.
[0015] An automatic flipping ironing machine for fiber fabrics as described above: the bevel gear mechanism includes a bevel gear ring disposed on a first secondary shaft and a bevel gear disposed on a second secondary shaft, the bevel gear meshing with the bevel gear ring;
[0016] The pulley mechanism includes a second pulley mounted on a second secondary shaft and a first pulley mounted on a conveyor roller, with the first pulley and the second pulley connected by a belt drive.
[0017] An automatic flipping ironing machine for fiber fabrics as described above: the linkage structure includes a third auxiliary shaft rotatably mounted on the base frame. The third auxiliary shaft is connected to the main shaft via a gear mechanism. When the main shaft rotates, it drives the third auxiliary shaft to rotate synchronously. The third auxiliary shaft is connected to the hinge rod via a swing mechanism. When the third auxiliary shaft is driven, it drives the hinge rod to swing back and forth.
[0018] The gear mechanism includes a first spur gear mounted on the main shaft and a second spur gear mounted on the third countershaft, wherein the first spur gear meshes with the second spur gear.
[0019] An automatic flipping ironing machine for fiber fabrics as described above: the sway mechanism includes a first turntable disposed on a third secondary shaft and a second turntable disposed on a hinge rod. A swing arm is disposed between the first turntable and the second turntable. One end of the swing arm is fixed to the center of the second turntable, and a limit groove is opened at the other end. A protruding rod is disposed on the first turntable, and the protruding rod is movably engaged inside the limit groove.
[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: multiple conveying rollers for conveying fiber fabric are rotatably arranged on the frame, an ironing table is arranged on the frame, and an ironing structure for ironing the fiber fabric is arranged above the ironing table. A hinge rod is hingedly installed on the frame, and the ironing structure is arranged on the hinge rod. A main shaft is rotatably arranged on the base frame. When the main shaft rotates, it drives the conveying rollers to rotate intermittently, thereby allowing the fiber fabric on the conveying rollers to be conveyed intermittently. When the main shaft rotates, it drives the hinge rod to swing back and forth. When the hinge rod swings, it drives the ironing structure to flip to one side of the ironing table to iron the fiber fabric.
[0021] Therefore, this utility model can intermittently convey fiber fabric and iron the fiber fabric during the conveying process, realizing continuous ironing operation of fiber fabric. The whole process does not require frequent start and stop of the equipment, reducing equipment wear and tear. At the same time, the structure is simple, the failure rate is low, and the later maintenance cost is reduced. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of an embodiment of an automatic flipping ironing machine for fiber fabrics.
[0023] Figure 2 This is a schematic diagram of the overall structure of an automatic flipping ironing machine for fiber fabrics.
[0024] Figure 3 This is an automatic flipping ironing machine for fiber fabrics. Figure 2 A structural diagram from another perspective.
[0025] Figure 4 This is an automatic flipping ironing machine for fiber fabrics. Figure 2 A schematic diagram of the decomposed part of the structure.
[0026] Figure 5 This is an automatic flipping ironing machine for fiber fabrics. Figure 2 A schematic diagram of the decomposed part of the structure.
[0027] Figure 6 This is an automatic flipping ironing machine for fiber fabrics. Figure 2 A schematic diagram of the decomposed part of the structure.
[0028] Figure 7 This is an automatic flipping ironing machine for fiber fabrics. Figure 6 A partial structural diagram.
[0029] In the diagram: 1. Base frame; 2. Machine frame; 3. Fiber fabric; 4. Conveyor roller; 5. Ironing table; 6. Tilting plate; 7. Ironing board; 8. Spring; 9. Hinge rod; 10. Toothed pulley; 11. Toothed belt; 12. Main shaft; 13. Motor; 14. First auxiliary shaft; 15. Second auxiliary shaft; 16. First pulley; 17. Second pulley; 18. Belt; 19. Bevel gear; 20. Bevel gear ring; 21. Driving wheel; 22. Driven wheel; 23. Third auxiliary shaft; 24. First spur gear; 25. Second spur gear; 26. First turntable; 27. Second turntable; 28. Swing arm; 29. Limiting groove; 30. Protruding rod. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0031] Please see Figures 1 to 7 As an embodiment of this utility model, an automatic flipping fiber fabric ironing machine includes a base frame 1, a frame 2 is provided on the base frame 1, a plurality of conveying rollers 4 for conveying fiber fabric 3 are rotatably provided on the frame 2, an ironing table 5 is provided on the frame 2, an ironing structure for ironing the fiber fabric 3 is provided above the ironing table 5, a hinge rod 9 is hingedly installed on the frame 2, the ironing structure is provided on the hinge rod 9, a toothed pulley 10 is provided at one end of the conveying roller 4, and the plurality of toothed pulleys 10 are connected by a toothed belt 11.
[0032] A main shaft 12 is rotatably mounted on the base frame 1. The main shaft 12 and the conveyor roller 4 are connected by an intermittent mechanism. When the main shaft 12 rotates, it will drive the conveyor roller 4 to rotate intermittently.
[0033] The main spindle 12 and the hinge rod 9 are connected by a linkage mechanism. When the main spindle 12 rotates, it will drive the hinge rod 9 to reciprocate.
[0034] In this embodiment, a plurality of conveying rollers 4 for conveying the fiber fabric 3 are rotatably mounted on the frame 2. An ironing table 5 is mounted on the frame 2, and an ironing structure for ironing the fiber fabric 3 is mounted above the ironing table 5. A hinge rod 9 is hingedly mounted on the frame 2, and the ironing structure is mounted on the hinge rod 9. A main shaft 12 is rotatably mounted on the base frame 1. In use, the main shaft 12 rotates, and at the same time, it drives the conveying rollers 4 to rotate intermittently, thereby intermittently conveying the fiber fabric 3 on the conveying rollers 4, so that the fiber fabric 3 repeatedly moves forward a certain distance and then stops. At the same time, the rotation of the main shaft 12 drives the hinge rod 9 to swing back and forth. When the hinge rod 9 swings, it drives the ironing structure to flip to one side of the ironing table 5 and irons the fiber fabric 3 when it is in a stationary state.
[0035] As a further embodiment of this utility model, the ironing structure includes a flip plate 6, one end of which is mounted on a hinge rod 9, and an ironing plate 7 is mounted on one side of the flip plate 6. The flip plate 6 and the ironing plate 7 are fixedly connected by a spring 8.
[0036] In this embodiment, when the hinge rod 9 swings, it will cause the flip plate 6 to swing, which in turn causes the ironing plate 7 to swing. When the ironing plate 7 flips onto the ironing table 5, it presses and irons the fiber fabric 3 on the surface of the ironing table 5. The flip plate 6 continues to swing, which will compress the spring 8. By utilizing the elasticity and extensibility of the spring 8, the ironing plate 7 can press and iron the fiber fabric 3.
[0037] As a further embodiment of this utility model, a motor 13 is provided on the base frame 1, and the main shaft 12 is installed at the output end of the motor 13 and driven to rotate by the motor 13.
[0038] In this embodiment, the motor 13 is electrically connected to an external power source via a wire. When the motor 13 is started, it can drive the spindle 12 to rotate.
[0039] As a further embodiment of this utility model, the intermittent mechanism includes a first secondary shaft 14 and a second secondary shaft 15 rotatably mounted on the base frame 1. A driving wheel 21 is mounted on the main shaft 12, and a driven wheel 22 is mounted on the first secondary shaft 14. The driving wheel 21 and the driven wheel 22 cooperate to transmit power.
[0040] The first auxiliary shaft 14 and the second auxiliary shaft 15 are driven by a bevel gear mechanism. When the first auxiliary shaft 14 rotates, it will drive the second auxiliary shaft 15 to rotate.
[0041] The second auxiliary shaft 15 is driven by a pulley mechanism to drive the conveyor roller 4. When the second auxiliary shaft 15 rotates, it will drive one of the conveyor rollers 4 to rotate.
[0042] In this embodiment, when the main shaft 12 rotates, it drives the drive wheel 21 to rotate. The drive wheel 21 and the driven wheel 22 work together to drive the driven wheel 22 to rotate, thereby driving the first secondary shaft 14 to rotate. The first secondary shaft 14 and the second secondary shaft 15 are driven to rotate through a bevel gear mechanism. The second secondary shaft 15 and the conveyor roller 4 are driven to rotate through a pulley mechanism. The rotation of the conveyor roller 4 drives the toothed pulley 10 to rotate. The multiple toothed pulleys 10 are connected by a toothed belt 11 to drive the multiple toothed pulleys 10 to rotate, thereby driving the multiple conveyor rollers 4 to rotate synchronously.
[0043] As a further embodiment of this utility model, the bevel gear mechanism includes a bevel gear ring 20 disposed on the first countershaft 14 and a bevel gear 19 disposed on the second countershaft 15, wherein the bevel gear 19 meshes with the bevel gear ring 20.
[0044] The pulley mechanism includes a second pulley 17 mounted on a second secondary shaft 15 and a first pulley 16 mounted on a conveyor roller 4. The first pulley 16 and the second pulley 17 are driven by a belt 18.
[0045] In this embodiment, when the first secondary shaft 14 rotates, it will drive the bevel gear ring 20 to rotate. The bevel gear 19 meshes with the bevel gear ring 20 to drive the bevel gear 19 to rotate, thereby driving the second secondary shaft 15 to rotate.
[0046] When the second auxiliary shaft 15 is engaged, it will drive the second pulley 17 to rotate. The first pulley 16 and the second pulley 17 are driven to rotate by the belt 18, which in turn drives the conveyor roller 4 to rotate.
[0047] As a further embodiment of this utility model, the linkage structure includes a third auxiliary shaft 23 rotatably mounted on the base frame 1. The third auxiliary shaft 23 is connected to the main shaft 12 via a gear mechanism. When the main shaft 12 rotates, it will drive the third auxiliary shaft 23 to rotate synchronously. The third auxiliary shaft 23 is connected to the hinge rod 9 via a swing mechanism. When the third auxiliary shaft 23 is driven, it will drive the hinge rod 9 to swing back and forth.
[0048] The gear mechanism includes a first spur gear 24 disposed on the main shaft 12 and a second spur gear 25 disposed on the third auxiliary shaft 23, wherein the first spur gear 24 meshes with the second spur gear 25.
[0049] In this embodiment, while the main shaft 12 rotates, the third auxiliary shaft 23 is driven to rotate synchronously through the gear mechanism transmission connection between the main shaft 12 and the third auxiliary shaft 23. The third auxiliary shaft 23 is connected to the hinge rod 9 through the swing mechanism. While the third auxiliary shaft 23 is driving, it will drive the hinge rod 9 to swing back and forth, thereby driving the flip plate 6 to swing back and forth.
[0050] As a further embodiment of this utility model, the oscillation mechanism includes a first turntable 26 disposed on the third secondary shaft 23 and a second turntable 27 disposed on the hinge rod 9. A swing arm 28 is disposed between the first turntable 26 and the second turntable 27. One end of the swing arm 28 is fixed to the center of the second turntable 27, and the other end is provided with a limiting groove 29. A protruding rod 30 is disposed on the first turntable 26, and the protruding rod 30 is movably engaged inside the limiting groove 29.
[0051] In this embodiment, the rotation of the third sub-shaft 23 will drive the convex rod 30 to rotate. The convex rod 30 is movably engaged inside the limiting groove 29 to drive the swing arm 28 to reciprocate, thereby driving the second turntable 27 to reciprocate. When the second turntable 27 reciprocates, it will drive the hinge rod 9 to reciprocate.
[0052] In use, multiple conveyor rollers 4 are rotatably mounted on the frame 2 for conveying the fiber fabric 3. The fiber fabric 3 is conveyed through the conveyor rollers 4. An ironing table 5 is mounted on the frame 2, and an ironing structure for ironing the fiber fabric 3 is mounted above the ironing table 5. A hinge rod 9 is hinged to the frame 2, and the ironing structure is mounted on the hinge rod 9. A main shaft 12 is rotatably mounted on the base frame 1. When the main shaft 12 rotates, it drives the conveyor rollers 4 to rotate intermittently, thus allowing the fiber fabric 3 on the conveyor rollers 4 to be conveyed intermittently. When the main shaft 12 rotates, it drives the hinge rod 9 to swing back and forth. When the hinge rod 9 swings, it drives the ironing structure to flip to one side of the ironing table 5 to iron the fiber fabric 3. Thus, this utility model can intermittently convey the fiber fabric 3 and iron it during the conveying process, realizing continuous ironing of the fiber fabric 3. The whole process does not require frequent start-stop of the equipment, reducing equipment wear and tear. At the same time, the structure is simple, the failure rate is low, and the later maintenance cost is reduced.
[0053] The above embodiments are exemplary and not restrictive. Therefore, without departing from the spirit or basic characteristics of this utility model, any technical solutions that can be implemented in other specific forms are included in this utility model.
Claims
1. An automatic flipping ironing machine for fiber fabrics, comprising a base frame (1), wherein a frame (2) is mounted on the base frame (1), characterized in that, The frame (2) is rotatably equipped with multiple conveying rollers (4) for conveying the fiber fabric (3). The frame (2) is equipped with an ironing table (5). Above the ironing table (5) is an ironing structure for ironing the fiber fabric (3). The frame (2) is hingedly mounted with a hinge rod (9). The ironing structure is mounted on the hinge rod (9). One end of the conveying roller (4) is equipped with a toothed pulley (10). The multiple toothed pulleys (10) are connected by a toothed belt (11). A main shaft (12) is rotatably mounted on the base frame (1). The main shaft (12) and the conveying roller (4) are connected by an intermittent mechanism. When the main shaft (12) rotates, it will drive the conveying roller (4) to rotate intermittently. The main shaft (12) and the hinge rod (9) are connected by a linkage mechanism. When the main shaft (12) rotates, it will drive the hinge rod (9) to swing back and forth.
2. The automatic flipping ironing machine for fiber fabrics according to claim 1, characterized in that, The ironing structure includes a flip plate (6), one end of which is mounted on a hinge rod (9), and an ironing plate (7) is mounted on one side of the flip plate (6). The flip plate (6) and the ironing plate (7) are fixedly connected by a spring (8).
3. The automatic flipping ironing machine for fiber fabrics according to claim 1, characterized in that, A motor (13) is installed on the base frame (1), and the main shaft (12) is installed at the output end of the motor (13) and driven to rotate by the motor (13).
4. The automatic flipping ironing machine for fiber fabrics according to claim 1, characterized in that, The intermittent mechanism includes a first secondary shaft (14) and a second secondary shaft (15) rotatably mounted on the base frame (1). A drive wheel (21) is mounted on the main shaft (12), and a driven wheel (22) is mounted on the first secondary shaft (14). The drive wheel (21) and the driven wheel (22) cooperate to drive each other. The first secondary shaft (14) and the second secondary shaft (15) are driven by a bevel gear mechanism. When the first secondary shaft (14) rotates, it will drive the second secondary shaft (15) to rotate. The second subshaft (15) is driven by a pulley mechanism to drive the conveyor roller (4). When the second subshaft (15) rotates, it will drive one of the conveyor rollers (4) to rotate.
5. The automatic flipping ironing machine for fiber fabrics according to claim 4, characterized in that, The bevel gear mechanism includes a bevel gear ring (20) disposed on a first secondary shaft (14) and a bevel gear (19) disposed on a second secondary shaft (15), wherein the bevel gear (19) meshes with the bevel gear ring (20); The pulley mechanism includes a second pulley (17) mounted on a second secondary shaft (15) and a first pulley (16) mounted on a conveyor roller (4), with the first pulley (16) and the second pulley (17) being driven by a belt (18).
6. The automatic flipping ironing machine for fiber fabrics according to claim 1, characterized in that, The linkage mechanism includes a third auxiliary shaft (23) rotatably mounted on the base frame (1). The third auxiliary shaft (23) is connected to the main shaft (12) via a gear mechanism. When the main shaft (12) rotates, it drives the third auxiliary shaft (23) to rotate synchronously. The third auxiliary shaft (23) is connected to the hinge rod (9) via a swing mechanism. When the third auxiliary shaft (23) is driven, it drives the hinge rod (9) to swing back and forth. The gear mechanism includes a first spur gear (24) mounted on the main shaft (12) and a second spur gear (25) mounted on the third auxiliary shaft (23), wherein the first spur gear (24) meshes with the second spur gear (25).
7. The automatic flipping ironing machine for fiber fabrics according to claim 6, characterized in that, The oscillation mechanism includes a first turntable (26) on the third sub-shaft (23) and a second turntable (27) on the hinge rod (9). A swing arm (28) is provided between the first turntable (26) and the second turntable (27). One end of the swing arm (28) is fixed to the center of the second turntable (27), and the other end is provided with a limiting groove (29). A protruding rod (30) is provided on the first turntable (26), and the protruding rod (30) is movably engaged inside the limiting groove (29).