High-speed double-basket centrifugal dehydrator

Abstract

The utility model relates to the technical field of centrifugal dewatering equipment, in particular to a high-speed double-basket centrifugal dehydrator which comprises a dewatering box and a double-basket assembly, an installation groove is formed in the inner bottom wall of the dewatering box, the double-basket assembly is fixedly connected to the inner wall of the installation groove, the double-basket assembly comprises a motor A fixedly connected to the inner wall of the installation groove, and a motor B fixedly connected to the inner wall of the motor A is arranged on the inner wall of the installation groove. The top of the motor A is fixedly connected with a connecting base, two mounting grooves are formed in the top of the connecting base, limiting fixing pieces are connected to the inner walls of the two mounting grooves in a clamped mode, two water filtering basket shells are fixedly connected to the top of the connecting base, and limiting grooves are formed in the inner bottom walls of the two water filtering basket shells correspondingly. According to the utility model, the double-basket assembly is arranged, and double baskets work in parallel, so that the quantity of materials treated at a time is doubled, the dehydration efficiency is effectively improved, the operation frequency of equipment is reduced, the energy consumption is reduced, the water filtering basket shell is kept stable during high-speed rotation, the equipment is prevented from being damaged or the dehydration effect is prevented from being influenced due to shaking, and efficient solid-liquid separation is realized.

Description

Technical Field

[0001] This utility model relates to the technical field of centrifugal dehydration equipment, and in particular to a high-speed double-basket centrifugal dehydrator. Background Technology

[0002] Centrifugal dewatering machines are widely used in industrial production and daily life in various industries such as textiles, food, and chemicals to achieve solid-liquid separation. Most existing centrifugal dewatering machines adopt a single-basket structure, which suffers from low dewatering efficiency and high energy consumption. Therefore, there is an urgent need to design a new type of centrifugal dewatering machine to improve dewatering efficiency, reduce energy consumption, and enhance the stability and practicality of the equipment.

[0003] The existing equipment has a single-basket structure with limited processing capacity per cycle, requiring multiple operations, resulting in low dewatering efficiency and increased equipment operating time and energy consumption. The existing equipment also lacks pre-compaction treatment for materials, resulting in loose distribution of materials during centrifugation, insufficient liquid separation, and affecting the dewatering effect. Utility Model Content

[0004] The purpose of this invention is to solve the problems of low dehydration efficiency and poor dehydration effect in existing dehydration machines, and to propose a high-speed double-basket centrifugal dehydrator.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-speed double-basket centrifugal dehydrator, comprising a dehydration tank and a double-basket assembly, wherein the inner bottom wall of the dehydration tank is provided with an installation groove, and the double-basket assembly is fixedly connected to the inner wall of the installation groove; the double-basket assembly includes an A motor fixedly connected to the inner wall of the installation groove, and a connecting seat is fixedly connected to the top of the A motor; the top of the connecting seat is provided with two mounting grooves, and the inner walls of the two mounting grooves are fitted with limiting fasteners; the top of the connecting seat is fixedly connected with two filter basket shells, and the inner bottom walls of the two filter basket shells are each provided with a limiting groove.

[0006] Furthermore, the surface of the limiting and fixing component is snapped into the inner wall of the mounting groove and the limiting groove, and the top of the two water filter basket shells is provided with a slot.

[0007] Furthermore, a dehydration basket is attached to the inner wall of the filter basket shell, and a locking block is provided on the surface of the dehydration basket.

[0008] Furthermore, the surface of the card block is connected to the inner wall of the card slot by a snap-fit ​​connection, and the surfaces of the two dehydration baskets are provided with filter holes.

[0009] Furthermore, each of the left and right sides of the front of the dehydration tank is fixedly connected to a slide, and the inner walls of the two slides are slidably connected to a compaction assembly, the compaction assembly including a slide bar slidably connected to the inner walls of the two slides.

[0010] Furthermore, a retaining plate is fixedly connected to the top of the two slide bars, a top cover is fixedly connected to the inner wall of the retaining plate, a groove is provided on the inner top wall of the top cover, and a protective shell is fixedly connected to the top of the top cover.

[0011] Furthermore, a B motor is fixedly connected to the inner wall of the protective shell, a support frame is fixedly connected to the bottom of the B motor, two fixing slots are opened at the bottom of the support frame, telescopic rods are fixedly connected to the inner walls of the two fixing slots, and a compaction plate is fixedly connected to the bottom of the two telescopic rods.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, by setting up a double-basket assembly, motor A can simultaneously drive two dewatering baskets to rotate at high speed. Compared with the single-basket structure, the parallel operation of the double baskets doubles the amount of material processed in a single operation, effectively improving dewatering efficiency, reducing the number of equipment runs, and reducing energy consumption. The mounting groove on the connecting seat, the limiting fixing parts, and the limiting groove on the filter basket shell cooperate with each other to form a stable installation structure, ensuring that the filter basket shell remains stable when rotating at high speed, avoiding equipment damage or affecting the dewatering effect due to shaking. The dewatering basket is connected to the top of the filter basket shell by a locking block, making installation and disassembly convenient and facilitating cleaning, maintenance, or replacement of the dewatering basket. The filter holes on the surface of the dewatering basket are evenly distributed, allowing the liquid ejected during centrifugation to pass through quickly and flow into the filter basket shell, achieving efficient solid-liquid separation.

[0014] 2. In this utility model, by setting up a slide and a compaction component, the slide provides a sliding guide for the compaction component, ensuring that the compaction component can move up and down smoothly. It is convenient to open the dewatering tank to place the fabric. Motor B drives the support frame and Motor A to rotate synchronously. The telescopic rod drives the compaction plate to descend, pre-compacting the material before dewatering, reducing the internal voids of the material, making the centrifugal force on the material more uniform during centrifugation, and improving the liquid separation effect. The length of the telescopic rod can be adjusted according to the material height and compaction requirements to achieve precise compaction of materials with different quantities and characteristics. The compaction plate increases the friction with the material to ensure stable compaction effect while avoiding damage to the material. Attached Figure Description

[0015] Figure 1 A three-dimensional front view of a high-speed double-basket centrifugal dehydrator is provided for this utility model;

[0016] Figure 2 This utility model provides a schematic diagram of the open structure of a high-speed double-basin centrifugal dehydrator;

[0017] Figure 3 This utility model provides a structural schematic diagram of the water pressure component in a high-speed double-basket centrifugal dehydrator;

[0018] Figure 4 This utility model provides a schematic diagram of the internal structure of a high-speed double-basket centrifugal dehydrator;

[0019] Figure 5 This invention provides a structural schematic diagram of the double-basin assembly in a high-speed double-basin centrifugal dehydrator.

[0020] Legend:

[0021] 1. Dehydration tank; 2. Double basket assembly; 21. Motor A; 22. Connecting seat; 23. Mounting slot; 24. Limiting and fixing component; 25. Filter basket shell; 26. Limiting slot; 27. Card slot; 28. Dehydration basket; 29. ​​Card block; 210. Filter hole; 3. Slide frame; 4. Compactor assembly; 41. Sliding strip; 42. Card plate; 43. Top cover; 44. Groove; 45. Protective shell; 46. Motor B; 47. Support frame; 48. Fixing slot; 49. Telescopic rod; 410. Compactor plate. Detailed Implementation

[0022] Please see Figure 1-5 This utility model provides a technical solution: a high-speed double-basin centrifugal dehydrator, including a dehydration tank 1 and a double-basin assembly 2. The inner bottom wall of the dehydration tank 1 is provided with an installation groove, and the double-basin assembly 2 is fixedly connected to the inner wall of the installation groove.

[0023] The specific settings and functions of the double-basin component 2 and the compaction component 4 will be discussed below.

[0024] In this embodiment: the double basket assembly 2 includes an A motor 21 fixedly connected to the inner wall of the mounting slot. The top of the A motor 21 is fixedly connected to a connecting seat 22. The top of the connecting seat 22 has two mounting slots 23. The inner walls of the two mounting slots 23 are fitted with limiting fasteners 24. The top of the connecting seat 22 is fixedly connected to two filter basket shells 25. The inner bottom walls of the two filter basket shells 25 each have a limiting slot 26.

[0025] The effect achieved by the above components is as follows: by setting motor A 21, it can drive the connecting seat 22 and the two filter basket shells 25 and dewatering baskets 28 installed on the connecting seat 22 to rotate at high speed, so as to realize the simultaneous centrifugal dewatering of the two baskets. The connecting seat 22 serves as a connecting hub and provides an installation base for the filter basket shell 25. The two mounting grooves 23 on its top and the limiting grooves 26 on the inner bottom wall of the filter basket shell 25, together with the limiting fixing parts 24, can securely install the filter basket shell 25 on the connecting seat 22, ensuring that the filter basket shell 25 will not shift or loosen during high-speed rotation, thus enhancing the stability of equipment operation.

[0026] Specifically, the surface of the limiting fastener 24 is fixedly connected to the inner wall of the mounting groove 23 and the limiting groove 26, and the top of the two filter basket shells 25 are provided with slots 27.

[0027] The effect achieved by the above components is as follows: by setting the limiting and fixing parts 24 to be tightly engaged in the mounting groove 23 and the limiting groove 26, the connection strength between the filter basket shell 25 and the connecting seat 22 is further strengthened, the stress generated by centrifugal force is dispersed, and the filter basket shell 25 is prevented from being damaged due to uneven force.

[0028] Specifically, a dewatering basket 28 is attached to the inner wall of the filter basket shell 25, and a locking block 29 is provided on the surface of the dewatering basket 28.

[0029] The effect achieved by the above components is as follows: by setting the dewatering basket 28 to be connected to the inner wall of the filter basket shell 25, it is ensured that the dewatering basket 28 rotates synchronously with the filter basket shell 25 during the centrifugation process. The locking block 29 cooperates with the locking groove 27 on the top of the filter basket shell 25 to realize the quick installation and disassembly of the dewatering basket 28, which makes it convenient for operators to clean the dewatering basket 28 after dewatering and avoid residual materials affecting the next use.

[0030] Specifically, the surface of the card block 29 is connected to the inner wall of the card slot 27, and the surfaces of the two dehydration baskets 28 are provided with filter holes 210.

[0031] The effect achieved by the above components is that by setting the filter holes 210 on the surface of the dewatering basket 28, the liquid in the material can be quickly passed through and flow into the filter basket shell 25 under the action of centrifugal force, thereby achieving efficient solid-liquid separation.

[0032] Specifically, each of the left and right sides of the front of the dehydration tank 1 is fixedly connected to a slide 3, and the inner walls of the two slides 3 are slidably connected to a compaction component 4, which includes a slide bar 41 slidably connected to the inner walls of the two slides 3.

[0033] The effect achieved by the above components is as follows: by setting the slide 3 to provide a precise sliding track for the compaction component 4, it is ensured that the compaction component 4 will not shift or shake during the up and down movement, making the compaction operation more precise and stable.

[0034] Specifically, a card plate 42 is fixedly connected to the top of the two slide bars 41, a top cover 43 is fixedly connected to the inner wall of the card plate 42, a groove 44 is provided on the inner top wall of the top cover 43, and a protective shell 45 is fixedly connected to the top of the top cover 43.

[0035] The effect achieved by the above components is that by setting the top cover 43 and the card plate 42 to be fixedly connected, the dehydration tank 1 can be sealed during the operation of the dehydrator to prevent liquid splashing.

[0036] Specifically, a B motor 46 is fixedly connected to the inner wall of the protective shell 45, a support frame 47 is fixedly connected to the bottom of the B motor 46, two fixing grooves 48 are opened at the bottom of the support frame 47, telescopic rods 49 are fixedly connected to the inner walls of the two fixing grooves 48, and a compaction plate 410 is fixedly connected to the bottom of the two telescopic rods 49.

[0037] The effects achieved by the above components are as follows: By setting motor B 46, the support frame and motor A 21 can be driven to rotate synchronously; the telescopic rod 49 can be extended and retracted according to the material height and compaction requirements, so that the compaction disc 410 can adapt to materials of different quantities and characteristics, ensuring the compaction effect; the compaction disc 410 is in direct contact with the material, and pre-compacts the material by applying downward pressure, reducing the internal voids of the material and improving the centrifugal dewatering effect.

[0038] Working principle: By setting up the double-basket assembly 2, motor A 21 can simultaneously drive two dewatering baskets 28 to rotate at high speed. Compared with the single-basket structure, the parallel operation of the double baskets doubles the amount of material processed in a single operation, effectively improving dewatering efficiency, reducing the number of equipment runs, and reducing energy consumption. The mounting groove 23 on the connecting seat 22, the limiting fixing part 24, and the limiting groove 26 on the filter basket shell 25 cooperate with each other to form a stable installation structure, ensuring that the filter basket shell 25 remains stable when rotating at high speed, avoiding equipment damage or affecting the dewatering effect due to shaking. The dewatering basket 28 is connected to the top of the filter basket shell 25 by the locking block 29, which is convenient for installation and disassembly, and facilitates cleaning, maintenance, or replacement of the dewatering basket 28. The filter holes 210 on the surface of the dewatering basket 28 are evenly distributed, which allows the liquid thrown out during the centrifugation process to pass through quickly and flow into the filter basket shell 25, achieving efficient solid-liquid separation.

[0039] By setting up a slide 3 and a compaction assembly 4, the slide 3 provides a sliding guide for the compaction assembly 4, ensuring that the compaction assembly 4 can move up and down smoothly. This allows for easy opening of the dewatering tank 1 to place the fabric. Motor B 46 drives the support frame 47 and motor A 21 to rotate synchronously. The telescopic rod 49 drives the compaction disc 410 to descend, pre-compacting the material before dewatering to reduce internal voids and make the centrifugal force on the material more uniform during centrifugation, thus improving the liquid separation effect. The telescopic rod 49 can be adjusted in length according to the material height and compaction requirements to achieve precise compaction of materials with different quantities and characteristics. The compaction disc 410 increases the friction with the material to ensure stable compaction effect while avoiding damage to the material.

Claims

1. A high-speed double-basin centrifugal dehydrator, comprising a dehydration tank (1) and a double-basin assembly (2), characterized in that: The inner bottom wall of the dehydration tank (1) is provided with an installation groove. The inner wall of the installation groove is fixedly connected to a double basket assembly (2). The double basket assembly (2) includes an A motor (21) fixedly connected to the inner wall of the installation groove. The top of the A motor (21) is fixedly connected to a connecting seat (22). The top of the connecting seat (22) is provided with two mounting grooves (23). The inner walls of the two mounting grooves (23) are fitted with limit fixing parts (24). The top of the connecting seat (22) is fixedly connected with two filter basket shells (25). The inner bottom walls of the two filter basket shells (25) are each provided with a limit groove (26).

2. The high-speed double-basin centrifugal dehydrator according to claim 1, characterized in that: The surfaces of the two limiting fasteners (24) are snapped onto the inner walls of the mounting groove (23) and the limiting groove (26), and the tops of the two filter basket shells (25) are provided with slots (27).

3. The high-speed double-basket centrifugal dehydrator according to claim 1, characterized in that: The inner walls of the two filter basket shells (25) are fitted with dewatering baskets (28), and the surface of the dewatering baskets (28) is provided with locking blocks (29).

4. A high-speed double-basket centrifugal dehydrator according to claim 3, characterized in that: The surface of the card block (29) is connected to the inner wall of the card slot (27), and the surfaces of the two dehydration baskets (28) are provided with filter holes (210).

5. A high-speed double-basket centrifugal dehydrator according to claim 1, characterized in that: The dehydration tank (1) has a slide (3) fixedly connected to the left and right sides of the front, and a compaction component (4) is slidably connected to the inner wall of the two slides (3). The compaction component (4) includes a slide bar (41) slidably connected to the inner wall of the two slides (3).

6. A high-speed double-basket centrifugal dehydrator according to claim 5, characterized in that: The top of the two slide bars (41) is fixedly connected to a plate (42), the inner wall of the plate (42) is fixedly connected to a top cover (43), the inner top wall of the top cover (43) is provided with a groove (44), and the top of the top cover (43) is fixedly connected to a protective shell (45).

7. A high-speed double-basket centrifugal dehydrator according to claim 6, characterized in that: A B motor (46) is fixedly connected to the inner wall of the protective shell (45). A support frame (47) is fixedly connected to the bottom of the B motor (46). Two fixing grooves (48) are opened at the bottom of the support frame (47). Telescopic rods (49) are fixedly connected to the inner walls of the two fixing grooves (48). Compactor plates (410) are fixedly connected to the bottom of the two telescopic rods (49).

Images