Metal alloy manufacturing device capable of recycling waste residues

By combining centrifugal separation with vibrating screening, the problem of incomplete separation of molten metal and slag was solved, achieving efficient metal recovery and waste slag filtration, and improving resource utilization.

CN224262177UActive Publication Date: 2026-05-19JIANGSU JINSHIKUN NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU JINSHIKUN NEW MATERIALS CO LTD
Filing Date
2025-03-19
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing technologies cannot efficiently separate molten metal and slag, resulting in the inability to screen out impurities in the slag and reducing the metal recovery rate.

Method used

The second drive motor drives the drum to rotate, generating centrifugal force to separate the molten metal and slag. After the molten metal is extracted by the electromagnetic pump, the first drive motor drives the vibrating box to vibrate and screen impurities. The combination of limit blocks and springs achieves rapid separation and filtration.

Benefits of technology

It achieves efficient separation of molten metal and slag, improves metal recovery rate, reduces losses, and facilitates the filtration and recycling of slag.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal manufacturing, and provides a metal alloy manufacturing device capable of recycling waste residue, which comprises a device main body, an electromagnetic pump and a control panel, the inner wall of the device main body is provided with a separation liquid cavity, and the top end of the device main body is provided with a second driving motor; an output shaft of the second driving motor is connected with a rotary drum through a connecting rod, an electric telescopic rod is installed at the bottom end of the connecting rod, a material blocking plate is movably installed at one end of the electric telescopic rod, liquid discharging openings are evenly formed in the outer wall of the top end of the rotary drum, and a liquid guiding block is arranged on the inner wall of the separation liquid cavity. The liquid guide block is movably connected with the bottom of the rotary drum, an electromagnetic pump is installed on the outer wall of the device body, one end of the electromagnetic pump penetrates through the outer wall of the device body and extends into the separation liquid cavity, and limiting grooves are symmetrically formed in the inner wall of the device body. The metal recovery rate is improved; and the loss is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of metal manufacturing technology, specifically to a metal alloy manufacturing device that can recycle waste residue. Background Technology

[0002] The technological background of metal alloy manufacturing equipment with recyclable waste residue reflects the need for efficient recycling and utilization of waste residue generated during metal alloy production. By adopting advanced recycling technologies, equipment design, and environmental protection measures, not only can resource utilization be improved and production costs reduced, but environmental pollution can also be minimized, promoting the sustainable development of the metal alloy manufacturing industry. The innovation and application of these technologies are of great significance for promoting a circular economy and green manufacturing.

[0003] Patent specification CN 117053553A discloses a metal alloy manufacturing apparatus with recyclable slag. It includes a furnace and a furnace cover, with a frame connected to the outside of the furnace cover for controlling its opening and closing. The apparatus also includes a multi-functional component located inside the furnace, used to separate slag floating on the surface of the molten metal, and to stir the molten metal while removing slag; and a collection mechanism attached inside the furnace cover. In this non-ferrous metal alloy manufacturing apparatus with recyclable slag, under the action of a transmission mechanism, a drive component controls the relative opening angle of two mating plates. With the two mating plates tilted relative to each other at a 5° angle based on the horizontal orientation of the molten metal, gaps sufficient for the molten metal to pass through are left between the opposite sides of the two mating plates and the furnace. Simultaneously, during the upward movement of the two mating plates, the slag is kept on the upper layer of the two mating plates, achieving the effect of slag removal.

[0004] However, in implementing the relevant technology, the above-mentioned metal alloy manufacturing device with recyclable waste slag has the following problems: it cannot completely separate the molten metal and the slag, and it cannot screen out the impurities in the slag for recycling. Therefore, we propose a metal alloy manufacturing device with recyclable waste slag. Utility Model Content

[0005] This invention proposes a metal alloy manufacturing device that can recycle waste residue, solving the problem in related technologies that cannot efficiently separate molten metal and slag, thereby improving metal recovery rate and reducing losses.

[0006] The technical solution of this utility model is as follows:

[0007] A metal alloy manufacturing device for waste residue recycling includes a main body, an electromagnetic pump, and a control panel. The inner wall of the main body has a separation liquid chamber. A second drive motor is mounted on the top of the main body. The output shaft of the second drive motor is connected to a rotating drum via a connecting rod. An electric telescopic rod is mounted on the bottom end of the connecting rod, and a blocking plate is movably mounted on one end of the electric telescopic rod. Drainage ports are evenly distributed on the outer wall of the top of the rotating drum. A liquid guiding block is provided on the inner wall of the separation liquid chamber and is movably connected to the bottom of the rotating drum. An electric... A magnetic pump is included, with one end extending through the outer wall of the device body into the interior of the separation liquid chamber. The inner wall of the device body is symmetrically equipped with limiting grooves. A vibration box is movably mounted on the inner wall of the device body via the limiting grooves. A hatch is movably mounted on the outer wall of the device body, located on the side of the vibration box. Limiting blocks are symmetrically arranged on both sides of the vibration box. A telescopic rod is mounted at the bottom of each limiting groove, with one end of the telescopic rod connected to the outer wall of the limiting block. A spring is mounted on the outer wall of each telescopic rod. A control panel is located on the outer wall of the device body.

[0008] Preferably, the bottom of the vibration box is symmetrically provided with vibration plates, and a rotating shaft is movably installed directly below the vibration plate. One end of the rotating shaft is connected to a synchronous belt. A first drive motor is installed on the outer wall of the main body of the device, and the drive shaft of the first drive motor passes through the outer wall of the main body of the device and is connected to the rotating shaft on one side.

[0009] Preferably, a discharge port is provided on the inner wall at the bottom of the main body of the device, and a collection box is installed directly below the discharge port.

[0010] Preferably, multiple sets of vibration blocks are installed on the outer wall of the rotating shaft, and the vibration blocks are evenly distributed directly below the vibration plate.

[0011] Preferably, the limiting block has a rectangular block structure, and the limiting block matches the limiting groove.

[0012] Preferably, the inner walls on both sides of the main body of the device are symmetrically provided with movable grooves, and the vibrating plate is located inside the movable grooves.

[0013] Preferably, a filter plate is installed on the inner wall of the vibration box, and the filter plate has sieve holes evenly distributed on its outer wall.

[0014] Preferably, a conical groove is provided at the center of the liquid guiding block, and the conical groove fits into the bottom of the drum.

[0015] The working principle and beneficial effects of this utility model are as follows:

[0016] In this invention, a second drive motor, a rotating drum, and a drain outlet are used to feed molten metal into the rotating drum. The feeding speed is controlled, and the second drive motor drives the drum to rotate at high speed, generating a strong centrifugal force. The high-density molten metal is thrown outward and into the separation chamber through the drain outlet. Because the guide block is conical, the molten metal accumulates at the bottom of the separation chamber. A solenoid pump connected to a conduit is opened to allow low-density waste residue and impurities to accumulate at the bottom of the separation chamber. The solenoid pump is then turned on to extract the molten metal from the separation chamber. After all the molten metal has been extracted, an electric telescopic rod is activated to move the bottom of the blocking plate upward. Because the bottom of the drum is conical, a gap is created between the blocking plate and the bottom of the drum when the drum moves upward. The second drive motor is then activated to rotate the drum, which throws the waste residue and impurities from the bottom of the drum onto the top of the filter plate. This structure can quickly separate molten metal and metal waste residue.

[0017] In this invention, a first drive motor, a vibrating box, and a limiting block are configured. The first drive motor drives a synchronous belt to perform transmission motion, which in turn drives a rotating shaft. This shaft then drives vibrating blocks to intermittently strike the vibrating plate, causing the sides of the vibrating box to vibrate rapidly up and down. During this vibration, the telescopic rod and spring are compressed. Simultaneously, the limiting groove and the limiting block limit the vibrating box, causing the spring deformation to generate elastic force that drives the filter plate to vibrate rapidly up and down, filtering out impurities. The filtered metal waste falls through the discharge port into a collection box for unified collection. When impurities need to be processed, the door is opened to remove the filter plate for cleaning. This structure allows for the filtration and recycling of metal waste, reducing losses. Attached Figure Description

[0018] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0019] Figure 1 This is a schematic diagram of the main structure of the device proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the main body of the device proposed in this utility model;

[0021] Figure 3 This is a schematic diagram of the movable groove structure proposed in this utility model;

[0022] Figure 4 This is a schematic diagram of the liquid guiding block structure proposed in this utility model;

[0023] Figure 5 This is a schematic diagram of the vibration box structure proposed in this utility model.

[0024] In the diagram: 1. Main body of the device; 2. First drive motor; 3. Electromagnetic pump; 4. Door; 5. Control panel; 6. Collection box; 7. Separation liquid chamber; 8. Second drive motor; 9. Rotary drum; 10. Connecting rod; 11. Drain port; 12. Feed port; 13. Guide block; 14. Limiting groove; 15. Vibration box; 16. Limiting block; 17. Telescopic moving rod; 18. Spring; 19. Rotating shaft; 20. Vibrating block; 21. Vibrating plate; 22. Synchronous belt; 23. Filter plate; 24. Moving groove; 25. Electric telescopic rod; 26. Blocking plate. Detailed Implementation

[0025] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0026] Example 1: As Figures 1-5 As shown, this embodiment proposes a metal alloy manufacturing device for waste residue recycling, including a device body 1, an electromagnetic pump 3, and a control panel 5. The inner wall of the device body 1 is provided with a separation liquid chamber 7. A second drive motor 8 is installed at the top of the device body 1. The output shaft of the second drive motor 8 is connected to a rotating drum 9 via a connecting rod 10. An electric telescopic rod 25 is installed at the bottom end of the connecting rod 10. A blocking plate 26 is movably installed at one end of the electric telescopic rod 25. Drainage ports 11 are evenly distributed on the outer wall of the top of the rotating drum 9. A liquid guiding block 13 is provided on the inner wall of the separation liquid chamber 7, and the liquid guiding block 13 is movably connected to the bottom of the rotating drum 9. The outer wall of the device body 1 is equipped with... The device is equipped with an electromagnetic pump 3, one end of which extends through the outer wall of the main body 1 into the interior of the separation chamber 7. The inner wall of the main body 1 is symmetrically provided with limit grooves 14. A vibration box 15 is movably installed on the inner wall of the main body 1 through the limit grooves 14. A door 4 is movably installed on the outer wall of the main body 1. The door 4 is located on the side of the vibration box 15. Limit blocks 16 are symmetrically provided on both sides of the vibration box 15. A telescopic movable rod 17 is installed at the bottom of each limit groove 14. One end of the telescopic movable rod 17 is connected to the outer wall of the limit block 16. A spring 18 is installed on the outer wall of each telescopic movable rod 17. A control panel 5 is provided on the outer wall of the main body 1.

[0027] In this embodiment, a conical groove is provided at the center of the liquid guiding block 13, and the conical groove fits into the bottom of the rotating drum 9.

[0028] Specific examples Figure 1 , Figure 2 and Figure 4As shown, when using this structure, the molten metal is placed inside the drum 9, the feeding speed is controlled, and the drum 9 is driven to rotate by the second drive motor 8, causing the drum 9 to rotate at high speed and generate a strong centrifugal force. The high-density molten metal is thrown outward and thrown into the separation liquid chamber 7 through the drain port 11. Since the guide block 13 is conical, the molten metal will accumulate at the bottom of the separation liquid chamber 7. The electromagnetic pump 3 connected through the conduit is turned on, and the low-density waste residue and impurities accumulate at the bottom of the separation liquid chamber 7. The electromagnetic pump 3 is turned on, and the molten metal is extracted from the separation liquid chamber 7. After all the molten metal is extracted, the electric telescopic rod 25 is started, causing its bottom to drive the blocking plate 26 to move upward. Since the bottom of the drum 9 is conical, when the blocking plate 26 moves upward, a gap will be created between it and the bottom of the drum 9. The second drive motor 8 is started, driving the drum 9 to rotate. The waste residue and impurities are thrown out from the bottom of the drum 9 and fall onto the filter plate 23. This structure can quickly separate the molten metal and the metal waste residue.

[0029] Example 2: Vibration plates 21 are symmetrically arranged at the bottom of the vibration box 15. Rotary shafts 19 are movably installed directly below the vibration plates 21. One end of each rotating shaft 19 is connected to a synchronous belt 22. A first drive motor 2 is installed on the outer wall of the main body 1 of the device. The drive shaft of the first drive motor 2 passes through the outer wall of the main body 1 of the device and is connected to the rotating shaft 19 on one side.

[0030] In this embodiment, a discharge port 12 is provided on the inner wall at the bottom of the device body 1, and a collection box 6 is installed directly below the discharge port 12.

[0031] In this embodiment, multiple sets of vibration blocks 20 are installed on the outer wall of the rotating shaft 19, and the vibration blocks 20 are evenly distributed directly below the vibration plate 21.

[0032] In this embodiment, the limiting block 16 has a rectangular block structure, and the limiting block 16 matches the limiting groove 14.

[0033] In this embodiment, movable grooves 24 are symmetrically arranged on the inner walls of both sides of the main body 1 of the device, and the vibrating plate 21 is located inside the movable grooves 24.

[0034] In this embodiment, a filter plate 23 is installed on the inner wall of the vibration box 15, and the outer wall of the filter plate 23 is evenly distributed with sieve holes.

[0035] Specific examples Figure 1 , Figure 3 and Figure 5As shown, when using this structure, the first drive motor 2 is started to drive the synchronous belt 22 to perform transmission motion. The synchronous belt 22 drives the rotating shaft 19 to rotate. The rotating shaft 19 drives the vibrating block 20 to intermittently strike the vibrating plate 21, causing the vibrating box 15 to vibrate rapidly up and down on both sides. During the vibration, the telescopic movable rod 17 and the spring 18 are compressed. At the same time, the limiting groove 14 and the limiting block 16 limit the vibration box 15, causing the vibrating box 15 to drive the filter plate 23 to vibrate rapidly up and down through the elastic force generated by the deformation of the spring 18, thus screening out impurities. The screened metal waste falls into the collection box 6 through the discharge port 12 for unified collection. When it is necessary to process impurities, the door 4 is opened to remove the filter plate 23 for cleaning. This structure can filter and recycle metal waste, reducing losses.

[0036] Working principle: The molten metal is placed inside the rotating drum 9, and the feeding speed is controlled. The second drive motor 8 drives the rotating drum 9 to rotate at high speed, generating a strong centrifugal force. The high-density molten metal is thrown outward and into the separation chamber 7 through the drain port 11. Since the guide block 13 is conical, the molten metal will accumulate at the bottom of the separation chamber 7. The electromagnetic pump 3, connected through a conduit, opens the chamber, allowing low-density waste residue and impurities to accumulate at the bottom of the separation chamber 7. The electromagnetic pump 3 is then turned on, extracting the molten metal from the separation chamber 7. After all the molten metal has been extracted, the electric telescopic rod 25 is activated, causing its bottom to move the blocking plate 26 upward. Since the bottom of the rotating drum 9 has a conical structure, a gap will be created between the blocking plate 26 and the bottom of the rotating drum 9 when it moves upward. The second drive motor 8 is then activated, driving the rotating drum 9 to rotate. The waste residue and impurities are thrown out and fall from the bottom of the rotating drum 9. Above the filter plate 23, the first drive motor 2 is started to drive the synchronous belt 22 to perform transmission motion. The synchronous belt 22 drives the rotating shaft 19 to rotate, and the rotating shaft 19 drives the vibrating block 20 to intermittently strike the vibrating plate 21, causing the vibrating box 15 to vibrate rapidly up and down on both sides. During the vibration, the telescopic movable rod 17 and the spring 18 are compressed. At the same time, the limiting groove 14 and the limiting block 16 limit the vibrating box 15, so that the vibrating box 15, through the elastic force generated by the deformation of the spring 18, drives the filter plate 23 to vibrate rapidly up and down, screening out impurities. The screened metal waste falls into the collection box 6 through the discharge port 12 for unified collection. When it is necessary to process impurities, the door 4 is opened to remove the filter plate 23 for cleaning. This device can efficiently separate waste residue from metal, improve the metal recovery rate, and facilitate the filtration and recovery of metal residue, maximizing the recovery of metal and reducing losses.

[0037] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A metal alloy manufacturing device capable of recycling waste residue, comprising a main body (1), an electromagnetic pump (3), and a control panel (5), characterized in that: The inner wall of the main body (1) of the device is provided with a separation liquid chamber (7). A second drive motor (8) is installed at the top of the main body (1). The output shaft of the second drive motor (8) is connected to a rotating drum (9) through a connecting rod (10). An electric telescopic rod (25) is installed at the bottom of the connecting rod (10). A blockage plate (26) is movably installed at one end of the electric telescopic rod (25). Drainage ports (11) are evenly arranged on the outer wall of the top of the rotating drum (9). A liquid guide block (13) is provided on the inner wall of the separation liquid chamber (7). The liquid guide block (13) is movably connected to the bottom of the rotating drum (9). An electromagnetic pump (3) is installed on the outer wall of the main body (1). One end of the electromagnetic pump (3) penetrates the main body (1). The outer wall extends into the interior of the separation liquid chamber (7). The inner wall of the device body (1) is symmetrically provided with limiting grooves (14). The inner wall of the device body (1) is movably installed with a vibration box (15) through the limiting grooves (14). The outer wall of the device body (1) is movably installed with a hatch (4). The hatch (4) is located on the side of the vibration box (15). The two sides of the vibration box (15) are symmetrically provided with limiting blocks (16). The bottom of the limiting grooves (14) is provided with telescopic movable rods (17). One end of the telescopic movable rods (17) is connected to the outer wall of the limiting block (16). The outer wall of the telescopic movable rods (17) is provided with springs (18). The outer wall of the device body (1) is provided with a control panel (5).

2. The metal alloy manufacturing apparatus for recyclable waste residue according to claim 1, characterized in that, The bottom end of the vibration box (15) is symmetrically provided with vibration plates (21), and a rotating shaft (19) is movably installed directly below the vibration plate (21). One end of the rotating shaft (19) is connected to the synchronous belt (22). The outer wall of the device body (1) is equipped with a first drive motor (2), and the drive shaft of the first drive motor (2) passes through the outer wall of the device body (1) and is connected to the rotating shaft (19) on one side.

3. The metal alloy manufacturing apparatus for recyclable waste residue according to claim 2, characterized in that, The inner wall at the bottom of the main body (1) of the device is provided with a discharge port (12), and a collection box (6) is installed directly below the discharge port (12).

4. The metal alloy manufacturing apparatus for recyclable waste residue according to claim 2, characterized in that, Multiple sets of vibration blocks (20) are installed on the outer wall of the rotating shaft (19), and the vibration blocks (20) are evenly distributed directly below the vibration plate (21).

5. The metal alloy manufacturing apparatus for recyclable waste residue according to claim 3, characterized in that, The limiting block (16) has a rectangular block structure, and the limiting block (16) matches the limiting groove (14).

6. The metal alloy manufacturing apparatus for recyclable waste residue according to claim 5, characterized in that, The inner walls on both sides of the main body (1) of the device are symmetrically provided with movable grooves (24), and the vibrating plate (21) is located inside the movable grooves (24).

7. The metal alloy manufacturing apparatus for recyclable waste residue according to claim 6, characterized in that, The inner wall of the vibrating box (15) is fitted with a filter plate (23), and the outer wall of the filter plate (23) is uniformly distributed with sieve holes.

8. The metal alloy manufacturing apparatus for recyclable waste residue according to claim 5, characterized in that, A conical groove is provided at the center of the liquid guide block (13), and the conical groove fits into the bottom of the drum (9).