Cleaning mechanism for slag discharge opening of zinc powder smelting furnace

By adjusting the depth of the cleaning disc and the diameter of the scraper using a hydraulic cylinder and threaded rod, the problem of existing devices being unsuitable for cleaning slag outlets of smelting furnaces with different depths and diameters is solved, achieving wider applicability and more efficient cleaning.

CN224262258UActive Publication Date: 2026-05-19XUANWEI CITY DINGSHENG ZINC FACTORY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XUANWEI CITY DINGSHENG ZINC FACTORY
Filing Date
2025-06-20
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

Existing slag discharge port cleaning devices for zinc powder smelting furnaces cannot adapt to smelting furnaces of different depths and diameters, resulting in a limited range of applications and low practicality.

Method used

The cleaning depth is adjusted by raising and lowering the square rod and cleaning disc through the hydraulic cylinder, and the scraper is rotated through the third sleeve and threaded rod to clean the slag discharge ports of different depths and diameters.

Benefits of technology

The scope of application of the cleaning device has been expanded, the cleaning effect on slag discharge ports of different depths and diameters has been improved, and its practicality has been enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning mechanism for a slag discharge port of a zinc powder smelting furnace, and relates to the technical field of zinc powder processing. The cleaning device comprises a cleaning disc, a mounting assembly is arranged below the cleaning disc, the mounting assembly comprises a mounting plate located below the cleaning disc, fixing plates are movably connected to the two sides of the lower surface of the mounting plate, a mounting frame is fixedly connected to the lower portion of the mounting plate, and a first sleeve is rotationally connected between the mounting plate and the mounting frame; and a cleaning assembly is arranged above the cleaning disc. According to the device, the hydraulic cylinder drives the square rod and the cleaning disc to ascend and descend, smelting furnace slag discharging openings with different depths can be conveniently cleaned through the cleaning disc, the problem that the slag discharging openings with different depths are inconvenient to clean in the prior art is solved, meanwhile, the third sleeve and the threaded rod drive the movable plate and the scraper to move relative to the mounting column, and the cleaning efficiency is improved. And the rotating diameter of the scraper is adjusted, so that the problem that slag discharge ports with different diameters are inconvenient to clean in the prior art is solved.
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Description

Technical Field

[0001] This utility model belongs to the field of zinc powder processing technology, and in particular relates to a cleaning mechanism for the slag discharge port of a zinc powder smelting furnace. Background Technology

[0002] Zinc powder is a fine metallic powder made of high-purity zinc and is one of the important chemical raw materials. In the process of zinc powder processing, the smelting furnace is one of the most common pieces of equipment. Zinc is heated and melted in the smelting furnace and then cooled to obtain powder. The slag discharge port is an important structural component of the smelting furnace and is used to discharge the residue inside the smelting furnace. During the long-term use of the smelting furnace, some residue will adhere to the inner wall of the slag discharge port. In order to facilitate the cleaning of the slag discharge port of the smelting furnace, a cleaning mechanism is generally used.

[0003] An existing patent announcement (CN218443344U) discloses an automatic cleaning device to prevent slag accumulation at the slag outlet of a smelting furnace. The device includes a support frame, a conveying cylinder, a motor, a screw conveyor, a guide plate, and a cleaning mechanism. This invention, by setting up a cleaning mechanism and a driving mechanism, uses a unidirectional screw to rotate a moving plate, which in turn moves a scraper to one end to the inner wall of the slag outlet. Simultaneously, the motor output drives the screw conveyor to rotate, and the driving mechanism drives a rotating ring to rotate. The rotating ring, through a connecting frame, drives the moving plate and the scraper to rotate, thus cleaning the inner wall of the slag outlet. When the cleaned slag falls into the slag outlet and accumulates, the rotating screw conveyor transports the accumulated slag to the discharge port inside the conveying cylinder. The slag is then guided into a waste collection box by the guide plate. This achieves the function of automatically cleaning the inner wall of the slag outlet, preventing slag accumulation.

[0004] However, it still has the following drawbacks in practical use:

[0005] 1. The automatic cleaning device mentioned above cleans the inner wall of the slag discharge port by moving the plate and scraper. However, when in use, since the length of the scraper is fixed, it can only clean the slag discharge port at a specific depth. Since the size of the smelting furnace varies, the depth of the slag discharge port of different smelting furnaces is different, resulting in a small range of applications and low practicality.

[0006] 2. The automatic cleaning device mentioned above has its moving plate and scraper mounted on the rotating ring via a connecting frame. Since the position of the connecting frame on the rotating ring is fixed, the rotation radius of the moving plate and scraper is also fixed. However, due to the different diameters of the slag discharge ports of different smelting furnaces, it can only clean slag discharge ports of a specific diameter, resulting in a limited range of applications and low practicality.

[0007] To address these issues, we provide a cleaning mechanism for the slag discharge port of a zinc powder smelting furnace. Utility Model Content

[0008] The purpose of this utility model is to provide a cleaning mechanism for the slag discharge port of a zinc powder smelting furnace. The mechanism uses a hydraulic cylinder to drive a square rod and a cleaning disc to rise and fall, making it convenient to clean slag discharge ports of different depths through the cleaning disc. This solves the problem that existing mechanisms are not convenient for cleaning slag discharge ports of different depths. At the same time, the third sleeve and threaded rod drive the movable plate and scraper to move relative to the mounting column, adjusting the rotation diameter of the scraper, which solves the problem that existing mechanisms are not convenient for cleaning slag discharge ports of different diameters.

[0009] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0010] This utility model relates to a cleaning mechanism for the slag discharge port of a zinc powder smelting furnace. It includes a cleaning disc, with an installation assembly below the disc. The installation assembly includes a mounting plate located below the cleaning disc, with fixed plates movably connected to both sides of the lower surface of the mounting plate. A mounting frame is fixedly connected below the mounting plate. A first sleeve is rotatably connected between the mounting plate and the mounting frame. A square rod passes through the interior of the first sleeve. A hydraulic cylinder is fixedly connected to the rear end of the mounting frame, and a connecting plate is fixedly connected to the output shaft of the hydraulic cylinder. The bottom end of the square rod is rotatably connected to the front end of the upper surface of the connecting plate, and the top end of the square rod is fixedly connected to the bottom center of the cleaning disc. A cleaning component is located above the cleaning disc, including a mounting column fixedly connected to the top center of the cleaning disc. Movable plates are movably connected to both sides of the mounting column. Scrapers are fixedly connected to the outer wall of the movable plates on the side away from the mounting column. A third sleeve is rotatably connected to the center of the outer wall of the mounting column. Threaded rods are threadedly connected to both sides of the interior of the third sleeve. One end of the threaded rod located on the outer side of the third sleeve is fixedly connected to the center of the outer wall of the movable plate near the mounting column.

[0011] A further feature of this invention is that: sliding grooves are provided at the front and rear ends on both sides of the lower surface of the mounting plate, and sliding rods are fixedly connected inside the sliding grooves. Sliding blocks are slidably sleeved on the outer walls of the sliding rods, and the bottoms of the sliding blocks are fixedly connected to the front and rear ends on one side of the upper surface of the mounting plate.

[0012] A further feature of this invention is that multiple positioning holes are evenly spaced at the center of both sides of the lower surface of the mounting plate, and a positioning bolt is threaded onto one side of the surface of the fixing plate, with one end of the positioning bolt threaded into the interior of one of the positioning holes.

[0013] A further feature of this invention is that fixing rods are fixedly connected to the four sides of the center of the lower surface of the mounting plate, and the bottom ends of the fixing rods are fixedly connected to the four sides of the center of the top of the mounting frame.

[0014] A further feature of this invention is that a drive motor is fixedly connected to the bottom front end of the mounting bracket, a drive gear is fixedly connected to the output shaft of the drive motor, and a driven gear is fixedly connected to the outer wall of the first sleeve, with the driven gear meshing at the rear end of the drive gear.

[0015] A further feature of this invention is that a rotating disk is fixedly connected to the bottom end of the square rod, and the rotating disk is rotatably connected inside the mounting groove located at the front end of the connecting plate surface.

[0016] A further feature of this invention is that a second sleeve is fixedly connected to the upper and lower sides of the outer walls on both sides of the mounting column, and a limiting rod is movably fitted inside the second sleeve. The end of the limiting rod located on the outer side of the second sleeve is fixedly connected to the upper and lower sides of the outer wall of the movable plate near the mounting column.

[0017] A further feature of this invention is that anti-slip sleeves are fitted on both sides of the outer wall of the third sleeve, with the anti-slip sleeves located on both sides of the mounting column.

[0018] This utility model has the following beneficial effects:

[0019] 1. This utility model, by setting up an installation component, starts a hydraulic cylinder. The output shaft of the hydraulic cylinder drives a square rod to move through a connecting plate, which in turn drives the cleaning disc to move relative to the installation plate. This allows for adjustment of the depth of the cleaning disc and cleaning structure inside the slag discharge port, facilitating cleaning of slag discharge ports at different depths, expanding the scope of application, and improving practicality.

[0020] 2. This utility model, by setting up a cleaning component, uses an anti-slip sleeve to rotate a third sleeve. The third sleeve drives a movable plate to move relative to the mounting column via a threaded rod. The movable plate then drives the scraper to a designated position, thereby adjusting the rotation diameter of the scraper. This facilitates cleaning of slag discharge ports of different diameters, expands the scope of application, and improves practicality. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the installation component of this utility model;

[0024] Figure 3This is a bottom view disassembled diagram of the mounting plate and fixing plate of this utility model;

[0025] Figure 4 This is a schematic diagram of the mounting bracket of this utility model;

[0026] Figure 5 This is a schematic diagram of the cleaning component of this utility model;

[0027] Figure 6 This is a schematic diagram of the structure of the mounting column of this utility model;

[0028] Figure 7 This is a structural disassembly diagram of the movable plate and the third sleeve of this utility model;

[0029] The attached diagram lists the components represented by each number as follows:

[0030] 1-Cleaning disc, 2-Mounting assembly, 201-Mounting plate, 201a-Slide groove, 201b-Slide rod, 201c-Positioning hole, 202-Fixing plate, 202a-Slider, 202b-Positioning bolt, 203-Mounting bracket, 203a-Fixing rod, 204-First sleeve, 204a-Driven gear, 205-Square rod, 205a-Rotating disc, 206-Drive motor, 206a-Driving gear, 207-Hydraulic cylinder, 207a-Connecting plate, 3-Cleaning assembly, 301-Mounting column, 301a-Second sleeve, 302-Moving plate, 302a-Limiting rod, 303-Scraper, 304-Third sleeve, 304a-Anti-slip sleeve, 305-Threaded rod. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Example 1

[0032] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, this is the first embodiment of the present invention. This embodiment provides a cleaning mechanism for the slag discharge port of a zinc powder smelting furnace, including a cleaning disc 1. An installation component 2 is provided below the cleaning disc 1. The installation component 2 includes an installation plate 201, a fixing plate 202, an installation frame 203, a first sleeve 204, a square rod 205, and a hydraulic cylinder 207. The hydraulic cylinder 207 drives the square rod 205 and the cleaning disc 1 to move up and down, which facilitates the cleaning of slag discharge ports of different depths through the cleaning disc 1, solving the problem that existing methods are not convenient for cleaning slag discharge ports of different depths.

[0033] Specifically, the mounting plate 201 is located below the cleaning disc 1. Fixed plates 202 are movably connected to both sides of the lower surface of the mounting plate 201. A mounting bracket 203 is fixedly connected to the lower part of the mounting plate 201. A first sleeve 204 is rotatably connected between the mounting plate 201 and the mounting bracket 203. A square rod 205 passes through the interior of the first sleeve 204. A hydraulic cylinder 207 is fixedly connected to the rear end of the mounting bracket 203. A connecting plate 207a is fixedly connected to the output shaft of the hydraulic cylinder 207. The bottom end of the square rod 205 is rotatably connected to the front end of the upper surface of the connecting plate 207a, and the top end of the square rod 205 is fixedly connected to the bottom center of the cleaning disc 1. The mounting plate 201 is used to install the cleaning disc 1 inside the slag discharge port of the smelting furnace. The fixing plate 202 is used to fix the mounting plate 201 on the slag discharge port. The mounting bracket 203 is used to install the first sleeve 204 and other structures. The first sleeve 204 is used to drive the square rod 205 to rotate, thereby driving the cleaning disc 1 and the cleaning structure to clean the inner wall of the slag discharge port. The square rod 205 is used to drive the cleaning disc 1 to move. The hydraulic cylinder 207 is used to drive the square rod 205 and the cleaning disc 1 to rise and fall. The connecting plate 207a is used to connect the output shaft of the hydraulic cylinder 207 to the square rod 205.

[0034] Furthermore, the front and rear ends of both sides of the lower surface of the mounting plate 201 are provided with sliding grooves 201a, and sliding rods 201b are fixedly connected inside the sliding grooves 201a. Sliding sliders 202a are slidably sleeved on the outer wall of the sliding rods 201b. The bottom of the sliding sliders 202a is fixedly connected to the front and rear ends of one side of the upper surface of the mounting plate 202.

[0035] Multiple positioning holes 201c are evenly spaced on both sides of the lower surface of the mounting plate 201. A positioning bolt 202b is threaded onto one side of the surface of the fixing plate 202. One end of the positioning bolt 202b is threaded into the interior of one of the positioning holes 201c.

[0036] Fixing rods 203a are fixedly connected to the four sides of the center of the lower surface of the mounting plate 201, and the bottom ends of the fixing rods 203a are fixedly connected to the four sides of the center of the top of the mounting bracket 203.

[0037] A drive motor 206 is fixedly connected to the bottom front end of the mounting bracket 203. A drive gear 206a is fixedly connected to the output shaft of the drive motor 206. A driven gear 204a is fixedly connected to the outer wall of the first sleeve 204. The driven gear 204a meshes with the rear end of the drive gear 206a.

[0038] A rotating disk 205a is fixedly connected to the bottom end of the square rod 205. The rotating disk 205a is rotatably connected to the mounting groove located at the front end of the surface of the connecting plate 207a.

[0039] The operation process of this embodiment is as follows: start the hydraulic cylinder 207, the output shaft of the hydraulic cylinder 207 drives the square rod 205 to move through the connecting plate 207a, so that the square rod 205 drives the cleaning disc 1 to move relative to the mounting plate 201, thereby realizing the adjustment of the depth of the cleaning disc 1 and the cleaning structure inside the slag discharge port. Example 2

[0040] Please see Figure 1 , Figure 5 , Figure 6 and Figure 7 As shown, this is the second embodiment of the present invention. This embodiment is based on the previous embodiment, but differs from the previous embodiment in that: a cleaning component 3 is provided above the cleaning disc 1. The cleaning component 3 includes a mounting column 301, a movable plate 302, a scraper 303, a third sleeve 304, and a threaded rod 305. The third sleeve 304 and the threaded rod 305 drive the movable plate 302 and the scraper 303 to move relative to the mounting column 301, thereby adjusting the rotation diameter of the scraper 303 and solving the problem that it is inconvenient to clean slag discharge ports of different diameters.

[0041] Specifically, the bottom end of the mounting column 301 is fixedly connected to the top center of the cleaning disc 1. Movable plates 302 are movably connected to both sides of the mounting column 301. Scrapers 303 are fixedly connected to the outer wall of the movable plate 302 on the side away from the mounting column 301. A third sleeve 304 is rotatably connected to the center of the outer wall of the mounting column 301. Threaded rods 305 are threadedly connected to both sides of the inner side of the third sleeve 304. One end of the threaded rod 305 located on the outer side of the third sleeve 304 is fixedly connected to the center of the outer wall of the movable plate 302 near the mounting column 301. The mounting column 301 is used to install the movable plate 302 and other structures on the cleaning disc 1. The movable plate 302 is used to install the scraper 303 and drive the scraper 303 to move relative to the mounting column 301. The scraper 303 is used to clean the inner wall of the slag discharge port. The third sleeve 304 and the threaded rod 305 are used to drive the movable plate 302 to move relative to the mounting column 301.

[0042] Furthermore, a second sleeve 301a is fixedly connected to the upper and lower sides of the outer walls on both sides of the mounting column 301. A limiting rod 302a is movably fitted inside the second sleeve 301a. The end of the limiting rod 302a located outside the second sleeve 301a is fixedly connected to the upper and lower sides of the outer wall of the movable plate 302 near the mounting column 301. Anti-slip sleeves 304a are fitted on both sides of the outer wall of the third sleeve 304. The anti-slip sleeves 304a are located on both sides of the mounting column 301.

[0043] The rest of the structure is the same as in Example 1.

[0044] The operation process of this embodiment is as follows: the third sleeve 304 is rotated by the anti-slip sleeve 304a, and the third sleeve 304 drives the movable plate 302 to move relative to the mounting column 301 through the threaded rod 305. The movable plate 302 drives the scraper 303 to move to the designated position, thereby realizing the adjustment of the rotation diameter of the scraper 303.

[0045] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0046] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, enabling those skilled in the art to better understand and utilize it.

Claims

1. A cleaning mechanism for the slag discharge port of a zinc powder smelting furnace, comprising a cleaning disc (1), characterized in that: A mounting assembly (2) is provided below the cleaning disc (1), and the mounting assembly (2) includes a mounting plate (201) located below the cleaning disc (1). Fixed plates (202) are movably connected to both sides of the lower surface of the mounting plate (201), and a mounting bracket (203) is fixedly connected to the lower part of the mounting plate (201). A first sleeve (204) is rotatably connected between the mounting plate (201) and the mounting bracket (203), and a square rod (205) penetrates the interior of the first sleeve (204). A hydraulic cylinder (207) is fixedly connected to the rear end of the mounting bracket (203), and a connecting plate (207a) is fixedly connected to the output shaft of the hydraulic cylinder (207). The bottom end of the square rod (205) is rotatably connected to the front end of the upper surface of the connecting plate (207a), and the square rod (205)... 5) The top end is fixedly connected to the bottom center of the cleaning disc (1). A cleaning assembly (3) is provided above the cleaning disc (1). The cleaning assembly (3) includes a mounting column (301) fixedly connected to the top center of the cleaning disc (1). Movable plates (302) are movably connected to both sides of the mounting column (301). Scrapers (303) are fixedly connected to the outer wall of the movable plate (302) away from the mounting column (301). A third sleeve (304) is rotatably connected to the center of the outer wall of the mounting column (301). Threaded rods (305) are threadedly connected to both sides of the inner side of the third sleeve (304). One end of the threaded rod (305) located outside the third sleeve (304) is fixedly connected to the center of the outer wall of the movable plate (302) near the mounting column (301).

2. The cleaning mechanism for the slag discharge port of a zinc powder smelting furnace according to claim 1, characterized in that, The mounting plate (201) has sliding grooves (201a) on both sides of the lower surface, and sliding rods (201b) are fixedly connected inside the sliding grooves (201a). Sliding blocks (202a) are slidably sleeved on the outer wall of the sliding rods (201b), and the bottom of the sliding blocks (202a) is fixedly connected to the front and rear ends of one side of the upper surface of the mounting plate (202).

3. The cleaning mechanism for the slag discharge port of a zinc powder smelting furnace according to claim 2, characterized in that, The mounting plate (201) has multiple positioning holes (201c) evenly spaced on both sides of its lower surface, and a positioning bolt (202b) is threaded onto one side of the surface of the fixing plate (202), with one end of the positioning bolt (202b) threaded into the interior of one of the positioning holes (201c).

4. The cleaning mechanism for the slag discharge port of a zinc powder smelting furnace according to claim 1, characterized in that, The mounting plate (201) has a fixing rod (203a) fixedly connected around the center of the lower surface, and the bottom end of the fixing rod (203a) is fixedly connected around the center of the top of the mounting bracket (203).

5. The cleaning mechanism for the slag discharge port of a zinc powder smelting furnace according to claim 1, characterized in that, The bottom front end of the mounting bracket (203) is fixedly connected to a drive motor (206), and a drive gear (206a) is fixedly connected to the output shaft of the drive motor (206). A driven gear (204a) is fixedly connected to the outer wall of the first sleeve (204), and the driven gear (204a) meshes with the rear end of the drive gear (206a).

6. The cleaning mechanism for the slag discharge port of a zinc powder smelting furnace according to claim 1, characterized in that, The bottom end of the square rod (205) is fixedly connected to a rotating disk (205a), and the rotating disk (205a) is rotatably connected inside the mounting groove located at the front end of the surface of the connecting plate (207a).

7. The cleaning mechanism for the slag discharge port of a zinc powder smelting furnace according to claim 1, characterized in that, The upper and lower sides of the outer walls on both sides of the mounting column (301) are fixedly connected to the second sleeve (301a), and the inner side of the second sleeve (301a) is movably fitted with a limiting rod (302a). The end of the limiting rod (302a) located outside the second sleeve (301a) is fixedly connected to the upper and lower sides of the outer wall of the movable plate (302) near the mounting column (301).

8. The cleaning mechanism for the slag discharge port of a zinc powder smelting furnace according to claim 1, characterized in that, The third sleeve (304) is fitted with anti-slip sleeves (304a) on both sides of its outer wall, and the anti-slip sleeves (304a) are located on both sides of the mounting post (301).