Dissolving tank metering device for compounding heavy alkyl benzene sulfonic acid surfactant
By designing a dissolving tank metering device with a filling and compaction mechanism, and utilizing the combined oscillation of a hydraulic cylinder and a spring, the problem of inaccurate metering of heavy alkylbenzene sulfonic acid surfactants was solved, achieving both accuracy and stability in metering.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU QICHENG CHEM IND CO LTD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-05-19
AI Technical Summary
Heavy alkylbenzene sulfonic acid surfactants are prone to producing bubbles during metering, leading to inaccurate metering and making compounding difficult.
A dissolving tank metering device including a filling mechanism and a compaction mechanism was designed. The annular plate and spring-loaded pressing block are driven by a hydraulic cylinder to lower the metering cylinder. The collar and the annular groove cooperate to generate oscillation, expelling the internal air and ensuring metering accuracy.
It effectively removes air from the surfactant, ensuring the accuracy, stability, and significantly improved compaction effect of the measurement results.
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Figure CN224262589U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metering device technology, specifically to a dissolving tank metering device for compounding heavy alkylbenzene sulfonic acid surfactants. Background Technology
[0002] Heavy alkylbenzene sulfonic acid surfactants are a class of anionic surfactants synthesized from heavy alkylbenzenes. They have unique chemical structures and functional properties and are widely used in industrial and civilian fields.
[0003] Heavy alkylbenzene sulfonic acid surfactants are an important chemical raw material with extremely strong adhesion, which makes it easy for large and small air bubbles to form inside. Therefore, when measuring this chemical raw material, the problem of unreliable data needs to be addressed, which makes compounding difficult. Utility Model Content
[0004] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.
[0005] Therefore, the technical solution adopted by this utility model is as follows:
[0006] A dissolving tank metering device for compounding heavy alkylbenzene sulfonic acid surfactants includes a filling mechanism and a compaction mechanism. The filling mechanism includes a metering cylinder, a U-shaped insert connected to the bottom of the metering cylinder, a rubber sleeve slidably fitted onto the bottom of the U-shaped insert, multiple collars fitted onto the outside of the U-shaped insert, and multiple annular grooves formed inside the rubber sleeve and adapted for collar engagement. The compaction mechanism includes two hydraulic cylinders vertically symmetrical about the rubber sleeve, an annular plate movably fitted onto the bottom of the metering cylinder and connected between the two hydraulic cylinders, multiple springs connected to the top of the annular plate, and a patch block connected between two adjacent springs. The patch block is configured in multiple ways and is fixedly connected to the outer wall of the metering cylinder.
[0007] By adopting the above technical solution, after adding heavy alkylbenzene sulfonic acid surfactant into the measuring cylinder, the moving ends of the two hydraulic cylinders are controlled to reciprocate. The annular plate then presses down on the blocks through the spring. Multiple blocks work together to drive the measuring cylinder and U-shaped insert to descend. As the measuring cylinder descends, the engagement between the collar and the annular groove causes it to oscillate up and down once for each division. Multiple springs further amplify the oscillation frequency, ensuring that the surfactant is fully compacted and effectively expelling internal air, thereby ensuring the accuracy of the measuring cylinder's measurement results.
[0008] In a preferred embodiment, the present invention can be further configured as follows: multiple collars are equally spaced and arranged in two columns, wherein the collars are made of metal material.
[0009] In a preferred embodiment, this invention can be further configured as follows: two hydraulic cylinders are connected in series, and the hydraulic cylinders are electrically connected to an external power source.
[0010] In a preferred embodiment, this utility model can be further configured as follows: multiple springs are arranged in pairs, forming three groups, with the three groups of springs being equally spaced and arranged in a ring.
[0011] In a preferred embodiment, the present invention can be further configured such that: a metal sleeve is fitted onto the outer side of the rubber sleeve, a base plate is fixedly connected to the bottom of the metal sleeve, and the bottom end of each hydraulic cylinder is fixedly connected to the top of the base plate.
[0012] In a preferred embodiment, the present invention can be further configured such that: a plurality of reinforcing ribs are connected between the metal sleeve and the base plate, and the plurality of reinforcing ribs are equally spaced and arranged in a ring.
[0013] In a preferred embodiment, the present invention can be further configured such that a cylinder liner is sleeved at the bottom of the base plate, and the bottom of the cylinder liner is fixedly connected to the top of the base plate.
[0014] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:
[0015] 1. In this utility model, after adding heavy alkylbenzene sulfonic acid surfactant into the measuring cylinder, the moving ends of two hydraulic cylinders are controlled to reciprocate. The annular plate then presses down on the adhesive blocks through the spring. Multiple adhesive blocks work together to drive the measuring cylinder and U-shaped insert to descend. As the measuring cylinder descends, the engagement between the collar and the annular groove causes it to oscillate up and down once for each division. Multiple springs further amplify the oscillation frequency, making the surfactant fully compacted and effectively expelling internal air, thereby ensuring the accuracy of the measuring cylinder's measurement results.
[0016] 2. In this utility model, the metal sleeve, base plate, and reinforcing ribs work together to securely fix the rubber sleeve, enabling it to stably support the U-shaped insert and the metering cylinder, thereby improving the stability of the metering cylinder's lifting and lowering during vibration compaction. Attached Figure Description
[0017] Figure 1 This is a perspective view of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the container mechanism of this utility model;
[0019] Figure 3 This is a schematic diagram showing the disassembly relationship between the U-shaped insert and the rubber sleeve of this utility model;
[0020] Figure 4 This is a schematic diagram of the vibration compaction mechanism of this utility model.
[0021] Figure label:
[0022] 100. Container mechanism; 110. Measuring cylinder; 120. U-shaped insert; 130. Rubber sleeve; 140. Collar; 150. Annular groove;
[0023] 200. Vibration mechanism; 210. Hydraulic cylinder; 220. Annular plate; 230. Spring; 240. Adhesive block;
[0024] 300. Metal sleeve;
[0025] 400, base plate;
[0026] 500. Reinforcing ribs;
[0027] 600, cylinder liner. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.
[0029] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.
[0030] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, a dissolving tank metering device for compounding heavy alkylbenzene sulfonic acid surfactants.
[0031] Example 1:
[0032] Combination Figure 1-4 As shown, the present invention provides a dissolving tank metering device for compounding heavy alkylbenzene sulfonic acid surfactants, including a filling mechanism 100 and a compaction mechanism 200. The filling mechanism 100 includes a metering cylinder 110, a U-shaped plug 120 connected to the bottom of the metering cylinder 110, a rubber sleeve 130 slidably sleeved on the bottom of the U-shaped plug 120, a plurality of collars 140 sleeved on the outside of the U-shaped plug 120, and a plurality of annular grooves 150 formed inside the rubber sleeve 130 and adapted to be engaged by the collars 140.
[0033] The vibration compaction mechanism 200 includes two hydraulic cylinders 210 that are vertically symmetrical about the rubber sleeve 130, an annular plate 220 that is movably sleeved on the bottom end of the metering cylinder 110 and connected between the two hydraulic cylinders 210, a plurality of springs 230 connected to the top of the annular plate 220, and a contact block 240 connected between two adjacent springs 230. The contact block 240 is provided in a plurality of cases and is fixedly connected to the outer wall of the metering cylinder 110.
[0034] Furthermore, multiple collars 140 are arranged in two columns at equal intervals. The collars 140 are made of metal material. The layout design of the collars 140 allows them to vibrate evenly when they are raised or lowered.
[0035] Furthermore, two hydraulic cylinders 210 are connected in series and electrically connected to an external power source. The series design of the hydraulic cylinders 210 ensures that the annular plate 220 is in a horizontal state when it descends, which can stably pull down the measuring cylinder 110.
[0036] Furthermore, multiple springs 230 are arranged in pairs, forming three groups. The three groups of springs 230 are equally spaced and arranged in a ring. This layout design of multiple springs 230 ensures that the ring plate 220 can stably pull the measuring cylinder 110 down.
[0037] Example 2:
[0038] Combination Figure 1 As shown, based on Embodiment 1, a metal sleeve 300 is fitted onto the outer side of the rubber sleeve 130, and a base plate 400 is fixedly connected to the bottom of the metal sleeve 300. The bottom ends of the hydraulic cylinders 210 are all fixedly connected to the top of the base plate 400. The metal sleeve 300 and the base plate 400 cooperate to securely fix the rubber sleeve 130, so that it can stably support the U-shaped insert 120 and the metering cylinder 110.
[0039] Furthermore, a plurality of reinforcing ribs 500 are connected between the metal sleeve 300 and the base plate 400. The plurality of reinforcing ribs 500 are equally spaced and arranged in a ring. The setting of reinforcing ribs 500 can improve the connection strength between the metal sleeve 300 and the base plate 400.
[0040] Example 3:
[0041] Combination Figure 1 As shown, in the above embodiment, a cylinder liner 600 is sleeved on the bottom end of the base plate 400, and the bottom of the cylinder liner 600 is fixedly connected to the top of the base plate 400. The cylinder liner 600 can improve the installation firmness of the hydraulic cylinder 210.
[0042] The working principle and usage process of this utility model are as follows: After adding heavy alkylbenzene sulfonic acid surfactant into the measuring cylinder 110, the moving ends of the two hydraulic cylinders 210 are controlled to reciprocate. The annular plate 220 then presses down the adhesive block 240 through the spring 230. The multiple adhesive blocks 240 work together to drive the measuring cylinder 110 and the U-shaped insert 120 to descend. As the measuring cylinder 110 descends, the engagement between the collar 140 and the annular groove 150 causes it to oscillate up and down once for each division. The multiple springs 230 further amplify the oscillation frequency, so that the surfactant is fully compacted and the internal air is effectively expelled, thereby ensuring the accuracy of the measurement results of the measuring cylinder 110.
[0043] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A dissolving tank metering device for compounding heavy alkylbenzene sulfonic acid surfactants, characterized in that, include: The container (100) includes a metering cylinder (110), a U-shaped insert (120) connected to the bottom of the metering cylinder (110), a rubber sleeve (130) slidably sleeved on the bottom of the U-shaped insert (120), a plurality of collars (140) sleeved on the outside of the U-shaped insert (120), and a plurality of annular grooves (150) formed inside the rubber sleeve (130) and adapted to be engaged by the collars (140); The vibration compaction mechanism (200) includes two hydraulic cylinders (210) that are vertically symmetrical about the rubber sleeve (130), an annular plate (220) that is movably sleeved on the bottom end of the metering cylinder (110) and connected between the two hydraulic cylinders (210), a plurality of springs (230) connected to the top of the annular plate (220), and a patch (240) connected between two adjacent springs (230). The patch (240) is provided in a plurality of cases and is fixedly connected to the outer wall of the metering cylinder (110).
2. The dissolving tank metering device for compounding heavy alkylbenzene sulfonic acid surfactants according to claim 1, characterized in that, Multiple collars (140) are spaced at equal intervals and arranged in two columns, the collars (140) being made of metal.
3. The dissolving tank metering device for compounding heavy alkylbenzene sulfonic acid surfactants according to claim 1, characterized in that, Two hydraulic cylinders (210) are connected in series, and the hydraulic cylinders (210) are electrically connected to an external power source.
4. The dissolving tank metering device for compounding heavy alkylbenzene sulfonic acid surfactants according to claim 1, characterized in that, Multiple springs (230) are arranged in pairs, forming three groups. The three groups of springs (230) are equally spaced and arranged in a ring.
5. The dissolving tank metering device for compounding heavy alkylbenzene sulfonic acid surfactants according to claim 1, characterized in that, A metal sleeve (300) is fitted onto the outside of the rubber sleeve (130), and a base plate (400) is fixedly connected to the bottom of the metal sleeve (300). The bottom end of the hydraulic cylinder (210) is fixedly connected to the top of the base plate (400).
6. The dissolving tank metering device for compounding heavy alkylbenzene sulfonic acid surfactants according to claim 5, characterized in that, Multiple reinforcing ribs (500) are connected between the metal sleeve (300) and the base plate (400), and the multiple reinforcing ribs (500) are evenly spaced and arranged in a ring.
7. The dissolving tank metering device for compounding heavy alkylbenzene sulfonic acid surfactants according to claim 5, characterized in that, A cylinder liner (600) is sleeved on the bottom of the base plate (400), and the bottom of the cylinder liner (600) is fixedly connected to the top of the base plate (400).