LED lamp bead detection equipment

Abstract

The utility model relates to LED lamp bead detection equipment which comprises a detection device, a mounting rack, a camera, a linear guide rail and a mounting assembly, the installation frame is installed on the detection device, the camera is assembled on the top of the installation frame, the linear guide rail is installed on the detection device, and the installation assembly is in transmission connection with the linear guide rail. According to the LED lamp bead detection equipment, through automatic operation of the linear guide rail and the motor, the process of manually moving and overturning the lamp bead plate is replaced, the detection time is greatly shortened, the detection number in unit time is increased, the efficient detection requirement in large-scale production is met, and the production efficiency is improved. And the adjusting assembly can adjust the distance between the bearing seats according to the LED lamp bead plates of different sizes, so that the device can be suitable for detection of the lamp bead plates of various specifications, the application range of the device is expanded, and the cost of purchasing various detection devices due to various product specifications of enterprises is reduced.

Description

Technical Field

[0001] This utility model relates to the field of LED lamp bead technology, specifically to an LED lamp bead testing device. Background Technology

[0002] Currently, in practical applications of LED chips, LED chips are typically soldered onto circuit boards. When testing the operational status of LED chips, a common practice is to move the chip board under a testing device, photograph it with a camera, and use image recognition technology to determine if the chips are functioning correctly.

[0003] However, when a fault is detected in an LED bead, it is often necessary to check the solder joints between the LED bead pins and the circuit board in order to find out the cause of the fault. In the existing technology, the entire LED bead board needs to be manually flipped over to check the condition of the pin solder joints. The manual flipping operation increases the workload of the operator and reduces the detection efficiency. On the other hand, in the process of frequent manual operation, not only is it easy to make operation errors, resulting in damage to the LED bead board or LED bead, but the accuracy and stability of manual detection are also difficult to guarantee. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an LED bead testing device, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an LED bead testing device, comprising a testing device, a mounting bracket, a camera, a linear guide rail, and a mounting assembly;

[0006] The mounting bracket is mounted on the detection device, the camera is mounted on the top of the mounting bracket, the linear guide rail is mounted on the detection device, and the mounting assembly is drivenly connected to the linear guide rail so that the linear guide rail moves the mounting assembly below the camera during operation.

[0007] The mounting assembly includes a mounting plate that is driven to the linear guide rail. Bearing seats are provided on both the left and right sides of the upper surface of the mounting plate. A rotating shaft is rotatably connected inside each of the two bearing seats. A horizontal plate is provided at the opposite end of each of the two rotating shafts. Plastic clips are installed on the front and rear sides of the upper surface of the horizontal plate for clamping and fixing the LED light bead board. A motor that is driven to the rotating shaft is provided on one of the bearing seats.

[0008] Furthermore, a gap is maintained between the two bearing housings.

[0009] Furthermore, an adjustment assembly is provided inside the mounting plate for adjusting the distance between the two bearing seats.

[0010] Furthermore, the adjustment assembly includes a mounting groove laterally opened inside the mounting plate, a screw rotatably connected between the left and right sides of the inner wall of the mounting groove, a connecting block threaded to the outer side of the screw, and the two connecting blocks respectively connected to the bottom of the two bearing seats.

[0011] Furthermore, a knob that is fixedly connected to the screw is provided on the side of the mounting plate.

[0012] Furthermore, the outer side of the screw has two threaded grooves, and the thread directions of the two threaded grooves are opposite.

[0013] Furthermore, the upper surface of the mounting plate is provided with two sliding grooves, and the bottom of the bearing seat is provided with two sliders, which are slidably connected inside the two sliding grooves respectively.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] This LED bead testing equipment, through the automated operation of linear guides and motors, replaces the manual process of moving and flipping the bead boards, greatly shortening the testing time and increasing the number of tests per unit time. It meets the high-efficiency testing needs of large-scale production. Moreover, the adjustment components can adjust the bearing seat spacing according to different sizes of LED bead boards, making the equipment suitable for testing various specifications of bead boards, expanding the application range of the equipment, and reducing the cost for enterprises to purchase multiple testing equipment due to the variety of product specifications. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the connection structure between the mounting component and the adjustment component of this utility model;

[0018] Figure 3 This is a schematic diagram of the connection structure between the connecting block and the bearing seat of this utility model.

[0019] In the diagram: 1. Detection device; 2. Mounting bracket; 3. Camera; 4. Linear guide rail; 5. Mounting assembly; 501. Mounting plate; 502. Bearing seat; 503. Rotating shaft; 504. Horizontal plate; 505. Plastic clamp; 506. Motor; 6. Adjustment assembly; 601. Mounting groove; 602. Screw; 603. Connecting block; 604. Slider. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3 This embodiment provides an LED bead testing device to increase the convenience of testing LED beads.

[0022] Specifically, it includes a detection device 1, a mounting bracket 2, a camera 3, a linear guide rail 4, and a mounting assembly 5; the mounting bracket 2 is mounted on the detection device 1, the camera 3 is mounted on the top of the mounting bracket 2, the linear guide rail 4 is mounted on the detection device 1, and the mounting assembly 5 is drivenly connected to the linear guide rail 4 so that the linear guide rail 4 moves the mounting assembly 5 below the camera 3 during operation.

[0023] In actual use, the LED light bead board is placed on the mounting component 5 and fixed by the mounting component 5. The linear guide 4 is then started. The linear guide 4 starts to operate according to the preset program or instructions, driving the mounting component 5 to move smoothly along a specific trajectory, and finally accurately moving the mounting component 5 to below the camera 3.

[0024] Once the installation component 5 reaches the designated position, the camera 3 begins to work. The camera 3 will take pictures of the LED light bead board located below it according to the set parameters, such as shooting frequency, exposure time, and shooting resolution. The image information captured by the camera 3 will be transmitted to the image processing system connected to it.

[0025] The image processing system uses specialized image recognition algorithms and analysis software to process and analyze the images captured by camera 3. By comparing the image characteristics of normal LED beads with the state of the beads in the current captured image, it determines whether the LED beads are faulty, such as whether the beads are lit, whether the brightness is normal, or whether the color is abnormal.

[0026] In detail, to facilitate the rotation of the LED bead board and the inspection of its pin soldering parts, the mounting assembly 5 in this example includes a mounting plate 501 that is driven and connected to the linear guide rail 4. Bearing seats 502 are provided on both the left and right sides of the upper surface of the mounting plate 501. Rotating shafts 503 are rotatably connected inside the two bearing seats 502. A horizontal plate 504 is provided at the opposite end of the two rotating shafts 503. Plastic clips 505 are installed on the front and rear sides of the upper surface of the horizontal plate 504 for clamping and fixing the LED bead board. A motor 506 that is driven and connected to the rotating shaft 503 is provided on one of the bearing seats 502.

[0027] If an LED bead malfunction is detected, mounting component 5 plays a further role. Motor 506 in mounting component 5 starts, and its control unit is connected to the control system of detection device 1, receiving control signals to drive shaft 503 to rotate. This, in turn, causes the horizontal plate 504, which holds the LED bead board, to rotate. After the horizontal plate 504 rotates 180°, the LED bead board's pins face upwards, and camera 3 captures an image again, obtaining image information of the LED bead pins and the solder joints on the circuit board. The image processing system analyzes the newly acquired image, checking for issues such as cold solder joints, detached solder joints, and short circuits, thereby comprehensively diagnosing the cause of the LED bead malfunction.

[0028] Furthermore, in order to facilitate the adjustment of the distance between the two bearing seats 502 and thus adapt to LED lamp bead boards of different sizes, a distance is maintained between the two bearing seats 502 in this embodiment. An adjustment component 6 is also provided inside the mounting plate 501 to adjust the distance between the two bearing seats 502.

[0029] In detail, the adjustment component 6 includes a mounting groove 601 that is horizontally opened inside the mounting plate 501. A screw 602 is rotatably connected between the left and right sides of the inner wall of the mounting groove 601. A connecting block 603 is threadedly connected to the outer side of the screw 602. The two connecting blocks 603 are respectively connected to the bottom of the two bearing seats 502.

[0030] Furthermore, a knob is provided on the side of the mounting plate 501 to be fixedly connected to the screw 602. The outer side of the screw 602 has two threaded grooves, and the thread directions of the two threaded grooves are opposite.

[0031] In actual use, rotating the knob fixedly connected to the screw 602 on the side of the mounting plate 501 causes the screw 602 to rotate. Since the screw 602 has two threaded grooves with opposite directions on its outer side, and these grooves are threaded to two connecting blocks 603 respectively, and the connecting blocks 603 are connected to the bottom of the two bearing seats 502 respectively, rotating the knob causes the screw 602 to rotate, driving the two connecting blocks 603 to move towards or away from each other within the mounting groove 601, thereby adjusting the distance between the two bearing seats 502. After adjusting the distance, the LED bead board is placed on the horizontal plate 504, and the LED bead board is firmly clamped and fixed using the plastic clips 505 on the front and rear sides of the upper surface of the horizontal plate 504.

[0032] In addition, in order to ensure the spacing between the two bearing seats 502, the upper surface of the mounting plate 501 in this embodiment is provided with two sliding grooves, and the bottom of the bearing seat 502 is provided with two sliders 604, which are slidably connected inside the two sliding grooves respectively.

[0033] In actual use, when the two bearing seats 502 move in opposite directions or back to back, the slider 604 at the bottom of the bearing seat 502 will slide synchronously in the groove on the upper surface of the mounting plate 501. The cooperation between the slider 604 and the groove provides a stable guiding effect for the movement of the bearing seat 502, restricting the bearing seat 502 to move in a straight line along the direction of the groove, ensuring that the spacing adjustment between the two bearing seats 502 can be accurately carried out in the preset direction, and avoiding deviation or shaking.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An LED lamp bead detection device, characterized in that: It includes a detection device (1), a mounting bracket (2), a camera (3), a linear guide rail (4), and a mounting assembly (5); The mounting bracket (2) is mounted on the detection device (1), the camera (3) is mounted on the top of the mounting bracket (2), the linear guide rail (4) is mounted on the detection device (1), and the mounting assembly (5) is drivenly connected to the linear guide rail (4) so ​​that the linear guide rail (4) moves the mounting assembly (5) below the camera (3) when it is in operation. The mounting assembly (5) includes a mounting plate (501) that is driven to the linear guide rail (4). Bearing seats (502) are provided on both the left and right sides of the upper surface of the mounting plate (501). A rotating shaft (503) is rotatably connected inside each of the two bearing seats (502). A horizontal plate (504) is provided at the opposite end of each of the two rotating shafts (503). Plastic clips (505) are installed on the front and rear sides of the upper surface of the horizontal plate (504) for clamping and fixing the LED lamp bead board. A motor (506) that is driven to the rotating shaft (503) is provided on one of the bearing seats (502).

2. The LED lamp bead detection device according to claim 1, characterized in that: A gap is maintained between the two bearing housings (502).

3. The LED lamp bead detection device according to claim 1, characterized in that: An adjustment assembly (6) is also provided inside the mounting plate (501) for adjusting the distance between the two bearing seats (502).

4. The LED lamp bead detection device according to claim 3, characterized in that: The adjustment assembly (6) includes a mounting groove (601) that is laterally opened inside the mounting plate (501). A screw (602) is rotatably connected between the left and right sides of the inner wall of the mounting groove (601). A connecting block (603) is threadedly connected to the outer side of the screw (602). The two connecting blocks (603) are respectively connected to the bottom of the two bearing seats (502).

5. The LED lamp bead detection device according to claim 4, characterized in that: A knob is provided on the side of the mounting plate (501) and is fixedly connected to the screw (602).

6. The LED lamp bead detection device according to claim 4, characterized in that: The screw (602) has two threaded grooves on its outer side, and the thread directions of the two threaded grooves are opposite.

7. The LED lamp bead detection device according to claim 4, characterized in that: The upper surface of the mounting plate (501) is also provided with two sliding grooves, and the bottom of the bearing seat (502) is provided with two sliders (604), which are slidably connected inside the two sliding grooves respectively.

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