Automatic detection device for PVC (Polyvinyl Chloride) plate
By designing an automatic PVC sheet testing device that incorporates tension and impact mechanisms, the problem of existing technologies being unable to simulate complex stress scenarios has been solved, enabling efficient and accurate testing of PVC sheets.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU HUAMAN NEW MATERIALS CO LTD
- Filing Date
- 2025-07-16
- Publication Date
- 2026-05-19
AI Technical Summary
Existing technologies cannot simulate the combined tensile and impact stress scenarios that PVC sheets may experience in actual use, leading to discrepancies between test results and actual performance.
An automatic testing device for PVC sheets was designed, comprising a tensile mechanism and an impact mechanism. The tensile test is performed by a motor-driven screw that moves the tension plate to slide, and the impact simulation is performed by a cylinder-driven slider and impact hammer. The tensile force and impact effect are detected in real time by sensors.
It enables efficient and accurate testing of PVC sheets under combined tensile and impact stress, thus improving the accuracy of test results.
Smart Images

Figure CN224262956U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of testing technology, specifically to an automatic testing device for PVC sheets. Background Technology
[0002] The PVC sheet automatic inspection device is an automated equipment that integrates mechanics, electronics, optics and software algorithms. It is used to efficiently and accurately detect the quality defects (such as cracks, scratches, bubbles, uneven thickness) and physical properties (such as wear resistance, impact resistance, bending strength) of polyvinyl chloride (PVC) sheets.
[0003] For example, patent CN211042935U discloses a metal sheet tensile strength testing device. This patent uses two clamps to hold and fix the metal sheet. Then, the motor rotates, which drives the second lead screw to rotate, causing the moving block to move upward, which in turn drives the support block to move upward, thereby pulling the upper fixed clamp upward to perform a tensile operation on the metal sheet, thus conducting a tensile test.
[0004] Traditional testing equipment typically uses separate devices to test tensile strength and impact resistance, which is cumbersome and inefficient. More importantly, existing technology cannot simulate the scenarios in which PVC sheets may be subjected to combined tensile and impact forces in actual use (for example, PVC sheets in building curtain walls and exterior wall decoration need to withstand continuous wind pressure tensile stress and sudden flying stone / hail impact loads at the same time), resulting in deviations between test results and actual performance.
[0005] Therefore, it is necessary to provide an automatic detection device for PVC sheets to solve the above problems.
[0006] It should be noted that the information disclosed in this background section is only for understanding the background technology of this application concept, and therefore may include information that does not constitute prior art. Summary of the Invention
[0007] Based on the aforementioned problems in the existing technology, the problem to be solved by this application is to provide an automatic detection device for PVC sheets, which solves the problem that the existing technology cannot simulate the scenario in which PVC sheets may be subjected to combined tensile and impact forces in actual use.
[0008] The technical solution adopted by this application to solve its technical problem is: an automatic PVC sheet detection device, comprising:
[0009] A bracket, on the upper part of which is mounted a box and a shell;
[0010] A tensioning mechanism is installed inside the housing and the casing, the tensioning mechanism having a tension plate, and the tensioning mechanism comprising:
[0011] The sensor is mounted on the lower end of the pull plate;
[0012] A first card block is installed at the lower end of the sensor;
[0013] The second locking block is installed at the bottom of the inside of the housing;
[0014] An impact mechanism, installed at the bottom of the interior of the housing, includes:
[0015] A slide rail is installed at the bottom of the housing;
[0016] A slider, which is mounted on the slide rail;
[0017] A cylinder is installed inside the housing on one side, and the output end of the cylinder is fixedly connected to the slider.
[0018] A column is installed on the upper end of the slider;
[0019] A punch hammer, which is installed at the top of the column.
[0020] Furthermore, the stretching mechanism includes a motor fixedly installed inside the housing, a small sprocket fixedly installed at the output end of the motor, a screw installed in the bearing inside the housing, a large sprocket fixedly installed at the bottom of the screw, a chain connecting the large sprocket and the small sprocket, and one end of the pull plate threadedly connected to the screw.
[0021] Furthermore, a vertical guide rod is fixedly installed inside the housing, and the pull plate is slidably mounted on the guide rod.
[0022] Furthermore, the first card block is provided with a first card slot, and a bolt passing through the first card slot is provided on the side of the first card block. Process holes are provided on the PVC sheet.
[0023] Furthermore, a second card slot is provided at the upper end of the second card block.
[0024] The beneficial effects of this application are: the automatic PVC sheet detection device provided by this application achieves the effect of impacting the PVC sheet during stretching by setting an impact mechanism.
[0025] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. A further detailed description of this application will be provided below with reference to the figures. Attached Figure Description
[0026] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation of this application.
[0027] In the attached diagram:
[0028] Figure 1 This is an overall schematic diagram of the automatic PVC sheet detection device in this application;
[0029] Figure 2 This is a schematic diagram showing another state of the automatic PVC sheet detection device in this application;
[0030] Figure 3 This is a cross-sectional schematic diagram of the automatic PVC sheet detection device in this application;
[0031] Figure 4 This is a partial schematic diagram of the automatic PVC sheet detection device in this application;
[0032] Figure 5 for Figure 4 A schematic diagram of A in the middle;
[0033] The following are the labeling elements in the figure:
[0034] 1. Bracket; 2. Housing; 3. Box; 4. Tensioning mechanism; 40. Motor; 41. Small sprocket; 42. Chain; 43. Large sprocket; 44. Screw; 45. Guide rod; 46. Pull plate; 47. Sensor; 48. Second locking block; 49. First locking block; 5. Impact mechanism; 50. Cylinder; 51. Slide rail; 52. Slider; 54. Impact hammer; 53. Column. Detailed Implementation
[0035] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0036] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0037] like Figures 1-3As shown, this application provides an automatic testing device for PVC sheets. The automatic testing device is mainly used for tensile testing of PVC sheets. The automatic testing device includes a bracket 1, and a housing 2 is fixedly installed on the upper end of the bracket 1. At the same time, a box 3 is fixedly installed on the upper end of the bracket 1 near the housing 2. In order to perform tensile testing on PVC sheets, a tensioning mechanism 4 is provided inside the box 3. The tensioning mechanism 4 includes a motor 40 fixedly installed inside the housing 2. A small sprocket 41 is fixedly installed on the output end of the motor 40, so that the motor 40 can drive the small sprocket 41 to rotate.
[0038] Furthermore, a screw 44 is installed in the bearing inside the housing 3. A large sprocket 43 is fixedly installed at the bottom of the screw 44. A chain 42 is provided between the large sprocket 43 and the small sprocket 41 for transmission. Thus, when the small sprocket 41 rotates, the chain 42 can drive the large sprocket 43 to rotate, thereby driving the screw 44 to rotate synchronously.
[0039] Furthermore, a vertical guide rod 45 is fixedly installed inside the housing 3. A pull plate 46 is slidably mounted on the guide rod 45. The pull plate 46 is threadedly connected to the screw 44, so that when the screw 44 rotates, it can drive the pull plate 46 to slide along the direction of the guide rod 45.
[0040] like Figure 4 As shown, a sensor 47 is fixedly installed at the lower end of the pull plate 46. This sensor 47 is a tension sensor to collect the tension force on the pull plate 46 in real time. At the same time, a first locking block 49 is fixedly installed at the other end of the sensor 47. The first locking block 49 is provided with a first locking groove (not shown in the figure). The first locking groove is used to place PVC sheet. It should be noted that a bolt passing through the locking groove can be provided on the side of the first locking block 49. At the same time, a process hole is opened on the PVC sheet, so that the PVC sheet can be fixed by locking the process hole with the bolt.
[0041] Meanwhile, a second locking block 48 is fixedly installed at the bottom inside the box 3. The upper end of the second locking block 48 is provided with a second locking groove (not shown in the figure). The second locking groove is used to clamp the other end of the PVC sheet (the clamping method is similar to that of the first locking groove). Thus, the two ends of the PVC sheet are clamped through the first locking groove and the second locking groove.
[0042] Therefore, when a tensile test is required on the PVC sheet, both ends of the PVC sheet are fixedly installed in the first and second slots respectively. Then, the motor 40 drives the pull plate 46 to move vertically upward. The reading of the sensor 47 causes the tensile force on the PVC sheet to continuously increase. When the tensile force displayed by the sensor 47 reaches the preset value, if the PVC sheet does not break, it means that the PVC sheet is qualified; otherwise, the PVC sheet is unqualified.
[0043] To simulate the impact of PVC sheets being stretched, such as Figures 4-5 As shown, an impact mechanism 5 is provided at the bottom of the box 3. The impact mechanism 5 includes a slide rail 51 fixedly installed at the bottom of the box 3, a slider 52 slidably installed on the slide rail 51, and a cylinder 50 fixedly installed on one side inside the box 3. The output end of the cylinder 50 is fixedly connected to the slider 52, so that the cylinder 50 can be activated to push the slider 52 to move along the slide rail 51.
[0044] Furthermore, a column 53 is fixedly installed on the upper end of the slider 52, and a hammer 54 is fixedly installed on the column 53. The impact end of the hammer 54 is set towards the PVC sheet, so that when the PVC sheet is subjected to tensile testing, the cylinder 50 can be activated to use a constant force to push the slider 52, causing the hammer 54 to impact along the slide rail 51 until the impact end of the hammer 54 contacts the surface of the PVC sheet. The PVC sheet can be judged by observing whether there are cracks on the surface of the PVC sheet. That is, if there are no cracks, the PVC sheet is qualified; otherwise, the PVC sheet is unqualified.
[0045] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. An automatic detection device for PVC plates, characterized in that it comprises: include: A bracket (1) on which a box (3) and a shell (2) are mounted; A tensioning mechanism (4) is installed inside the housing (3) and the shell (2), the tensioning mechanism (4) having a pull plate (46), the tensioning mechanism (4) comprising: Sensor (47) is mounted on the lower end of the pull plate (46); A first locking block (49) is installed at the lower end of the sensor (47); The second locking block (48) is installed at the bottom of the inside of the housing (3); An impact mechanism (5) is installed at the bottom of the housing (3), and the impact mechanism (5) includes: A slide rail (51) is installed at the bottom of the housing (3); A slider (52) is mounted on the slide rail (51); A cylinder (50) is installed inside the housing (3) on one side, and the output end of the cylinder (50) is fixedly connected to the slider (52); A column (53) is mounted on the slider (52); A hammer (54) is mounted on the top of the column (53).
2. The automatic detection device for PVC sheet according to claim 1, characterized in that: The tensioning mechanism (4) includes a motor (40) fixedly installed inside the housing (2), a small sprocket (41) fixedly installed at the output end of the motor (40), a screw (44) installed in the bearing inside the housing (3), a large sprocket (43) fixedly installed at the bottom of the screw (44), a chain (42) is provided between the large sprocket (43) and the small sprocket (41) for transmission, and one end of the pull plate (46) is threadedly connected to the screw (44).
3. The automatic detection device for PVC sheet according to claim 1, characterized in that: A vertical guide rod (45) is fixedly installed inside the housing (3), and the pull plate (46) is slidably disposed on the guide rod (45).
4. The automatic detection device for PVC sheet according to claim 3, characterized in that: The first card block (49) is provided with a first card slot, and the side of the first card block (49) is provided with a bolt that passes through the first card slot. The PVC sheet is provided with process holes.
5. The automatic detection device for PVC sheet according to claim 4, characterized in that: The upper end of the second card block (48) is provided with a second card slot.