Quality detection device for paper pulp molded product
By designing a pulp molding product testing device with multiple clamping modules and sensors, the problems of existing equipment being single-function, large in size, and inefficient have been solved, achieving efficient and precise multi-item testing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINYANG ZEXING TECHNOLOGY CO LTD
- Filing Date
- 2025-02-25
- Publication Date
- 2026-05-19
AI Technical Summary
Existing testing equipment for molded pulp products has limited functionality, occupies a large area, has low testing efficiency, and does not clamp tightly.
A quality inspection device comprising multiple clamping modules and sensors was designed, which utilizes cylinders and sensors to achieve efficient detection of multiple inspection indicators, especially tensile properties and compressive strength.
It enables simultaneous inspection of multiple pulp molded products, improving inspection efficiency, reducing equipment space occupation, and ensuring tight clamping, thereby improving inspection accuracy.
Smart Images
Figure CN224262959U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pulp molded products technology, and in particular to a quality inspection device for pulp molded products. Background Technology
[0002] Quality inspection of molded pulp products covers aspects such as appearance, physical properties, environmental performance, and weather resistance. Quality inspection ensures product safety and guarantees performance. Tensile properties and compressive strength are among the key quality indicators for molded pulp products. However, testing equipment for these indicators is often limited in function, occupies a large area, and suffers from low efficiency and inadequate clamping. Utility Model Content
[0003] The purpose of this utility model is to provide a quality inspection device for pulp molded products, which can detect multiple indicators and has high detection efficiency.
[0004] To achieve the above objectives, the technical solution of this utility model is as follows:
[0005] A quality inspection device for molded pulp products includes an inspection bracket, on which a first support plate and a second support plate symmetrically arranged;
[0006] A plurality of first clamping modules are provided on the first support plate, and a second clamping module corresponding to the first clamping modules is provided on the second support plate;
[0007] The first clamping module includes a first telescopic cylinder, a first U-shaped clamping plate is fixed on the piston rod of the first telescopic cylinder, a first clamping cylinder is vertically downwardly arranged on the first U-shaped clamping plate, and a first movable clamping plate is fixed on the piston rod of the first clamping cylinder.
[0008] The second clamping module includes a second telescopic cylinder, a second U-shaped clamping plate is fixed on the piston rod of the second telescopic cylinder, a second clamping cylinder is vertically downwardly arranged on the second U-shaped clamping plate, and a second movable clamping plate is fixed on the piston rod of the second clamping cylinder.
[0009] A first tension sensor is provided at the fixing point between the piston rod of the first clamping cylinder and the first movable clamping plate, and a second tension sensor is provided at the fixing point between the piston rod of the second clamping cylinder and the second movable clamping plate.
[0010] As an improvement: several first protrusions are provided below the first movable clamping plate, and several first grooves are provided at the bottom of the first U-shaped clamping plate opposite to the first protrusions.
[0011] As an improvement: several second protrusions are provided below the second movable clamping plate, and several second grooves are provided at the bottom of the second U-shaped clamping plate opposite to the second protrusions.
[0012] As an improvement: a portal frame is provided above the first support plate and the second support plate, a compression cylinder is provided vertically downward on the portal frame, a pressure plate is fixed on the piston rod of the compression cylinder, and a pressure sensor is provided at the fixing point between the piston rod of the compression cylinder and the pressure plate.
[0013] As an improvement: a third support plate is provided on the front side of the detection bracket, a first limiting cylinder is horizontally provided on the third support plate, and a first limiting plate is fixed on the piston rod of the first limiting cylinder;
[0014] A fourth support plate is provided on the rear side of the detection bracket, and a second limiting cylinder is horizontally provided on the fourth support plate. A second limiting plate is fixed on the piston rod of the second limiting cylinder.
[0015] In summary, this utility model has the following beneficial effects:
[0016] 1. The pulp molded product sample material to be tested is clamped between the first clamping module and the second clamping module. There are multiple first clamping modules and second clamping modules, which can simultaneously detect multiple pulp molded product sample materials, thus achieving high detection efficiency.
[0017] 2. This device can test the tensile properties and compressive strength of pulp molded products, greatly reducing the space occupied by the equipment;
[0018] 3. The first protrusion and the first groove, and the second protrusion and the second groove cooperate to tightly clamp the pulp molded product sample material between the first movable clamping plate and the first U-shaped clamping plate, and between the second movable clamping plate and the second U-shaped clamping plate. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in this utility model, the accompanying drawings used in the description of the embodiments or prior art will be briefly introduced below.
[0020] Figure 1 A schematic diagram of the overall structure of a quality inspection device for molded pulp products;
[0021] Figure 2 for Figure 1 Schematic diagram of part A in the middle;
[0022] Figure 3 for Figure 1 Schematic diagram of Part B in the middle section;
[0023] The components are as follows: 1. Detection bracket; 2. First support plate; 3. Second support plate; 4. First telescopic cylinder; 5. Second telescopic cylinder; 6. First U-shaped clamping plate; 7. Second U-shaped clamping plate; 8. First clamping cylinder; 9. Second clamping cylinder; 10. First movable clamping plate; 11. Second movable clamping plate; 12. First tension sensor; 13. Second tension sensor; 14. First protrusion; 15. Second protrusion; 16. First groove; 17. Second groove; 18. Gate-shaped support frame; 19. Extrusion cylinder; 20. Pressure plate; 21. Pressure sensor; 22. Third support plate; 23. Fourth support plate; 24. First limiting cylinder; 25. Second limiting cylinder; 26. First limiting plate; 27. Second limiting plate. Detailed Implementation
[0024] The present invention will now be described in further detail with reference to the accompanying drawings.
[0025] Please refer to Figures 1-3 A quality inspection device for pulp molded products includes an inspection bracket 1, a first support plate 2 and a second support plate 3 arranged symmetrically with the first support plate 2, which are vertically upward on the inspection bracket 1.
[0026] A plurality of first clamping modules are provided on the first support plate 2, and a second clamping module corresponding to the first clamping modules is provided on the second support plate 3.
[0027] The first clamping module includes a first telescopic cylinder 4, a first U-shaped clamping plate 6 fixed on the piston rod of the first telescopic cylinder 4, a first clamping cylinder 8 vertically downwardly arranged on the first U-shaped clamping plate 6, and a first movable clamping plate 10 fixed on the piston rod of the first clamping cylinder 8.
[0028] The second clamping module includes a second telescopic cylinder 5, a second U-shaped clamping plate 7 fixed on the piston rod of the second telescopic cylinder 5, a second clamping cylinder 9 vertically downward on the second U-shaped clamping plate 7, and a second movable clamping plate 11 fixed on the piston rod of the second clamping cylinder 9.
[0029] A first tension sensor 12 is provided at the fixing point between the piston rod of the first clamping cylinder 8 and the first movable clamping plate 10, and a second tension sensor 13 is provided at the fixing point between the piston rod of the second clamping cylinder 9 and the second movable clamping plate 11.
[0030] In this embodiment, the pulp molded product sample material to be tested is clamped between the first clamping module and the second clamping module. There are multiple first clamping modules and second clamping modules, which can simultaneously detect multiple pulp molded product sample materials, thus achieving high detection efficiency.
[0031] This device can test the tensile properties and compressive strength of pulp molded products, greatly reducing the space required for equipment.
[0032] Several first protrusions 14 are provided below the first movable clamping plate 10, and several first grooves 16 are provided at the bottom of the first U-shaped clamping plate 6 opposite to the first protrusions 14. Several second protrusions 15 are provided below the second movable clamping plate 11, and several second grooves 17 are provided at the bottom of the second U-shaped clamping plate 7 opposite to the second protrusions 15. In this embodiment, the first protrusions 14 and the first grooves 16, and the second protrusions 15 and the second grooves 17 cooperate to tightly clamp the pulp molded product sample material between the first movable clamping plate 10 and the first U-shaped clamping plate 6, and between the second movable clamping plate 11 and the second U-shaped clamping plate 7.
[0033] A portal frame 18 is provided above the first support plate 2 and the second support plate 3. A compression cylinder 19 is vertically mounted on the portal frame 18. A pressure plate 20 is fixed to the piston rod of the compression cylinder 19. A pressure sensor 21 is provided at the fixing point between the piston rod of the compression cylinder 19 and the pressure plate 20. In this embodiment, the compression cylinder 19 moves downward to slowly increase the pressure, causing the pressure plate 20 to compress the pulp molded product. When the pressure value sensed by the pressure sensor 21 suddenly changes, the value is recorded.
[0034] A third support plate 22 is provided on the front side of the detection bracket 1. A first limiting cylinder 24 is horizontally provided on the third support plate 22. A first limiting plate 26 is fixed on the piston rod of the first limiting cylinder 24. A fourth support plate 23 is provided on the rear side of the detection bracket 1. A second limiting cylinder 25 is horizontally provided on the fourth support plate 23. A second limiting plate 27 is fixed on the piston rod of the second limiting cylinder 25.
[0035] In this embodiment, the first limiting plate 26 and the second limiting plate 27 can realize the clamping and positioning of the molded pulp product to be tested, as well as the position adjustment.
[0036] Working principle: The two ends of the pulp molded product sample material to be tested are placed between the first protrusion 14 and the first groove 16, and between the second protrusion 15 and the second groove 17, respectively. The first clamping cylinder 8 and the second clamping cylinder 9 both move downwards. The first movable clamping plate 10 and the second movable clamping plate 11 clamp the pulp molded product sample material between the first protrusion 14 and the first groove 16, and between the second protrusion 15 and the second groove 17. Then, the first telescopic cylinder 4 is activated to drive the first U-shaped clamping plate 6 to move slowly to the left, and the second telescopic cylinder 5 is activated to drive the second U-shaped clamping plate 7 to move slowly to the right. The first tension sensor 12 and the second tension sensor 13 sense the tension on the pulp molded product sample material. When the pulp molded product sample material breaks, the current value is recorded.
[0037] When testing the compressive strength of molded pulp products, the molded pulp product to be tested is placed under the pressure plate 20, and the extrusion cylinder 19 moves downward to slowly increase the pressure, so that the pressure plate 20 extrudes the molded pulp product. When the pressure value sensed by the pressure sensor 21 suddenly changes, the value is recorded.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it; although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of this utility model or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the technical solution claimed by this utility model.
Claims
1. A quality inspection device for molded pulp products, characterized in that, It includes a testing bracket, on which a first support plate and a second support plate symmetrically arranged are provided; A plurality of first clamping modules are provided on the first support plate, and a second clamping module corresponding to the first clamping modules is provided on the second support plate; The first clamping module includes a first telescopic cylinder, a first U-shaped clamping plate is fixed on the piston rod of the first telescopic cylinder, a first clamping cylinder is vertically downwardly arranged on the first U-shaped clamping plate, and a first movable clamping plate is fixed on the piston rod of the first clamping cylinder. The second clamping module includes a second telescopic cylinder, a second U-shaped clamping plate is fixed on the piston rod of the second telescopic cylinder, a second clamping cylinder is vertically downwardly arranged on the second U-shaped clamping plate, and a second movable clamping plate is fixed on the piston rod of the second clamping cylinder. A first tension sensor is provided at the fixing point between the piston rod of the first clamping cylinder and the first movable clamping plate, and a second tension sensor is provided at the fixing point between the piston rod of the second clamping cylinder and the second movable clamping plate.
2. The quality inspection device for pulp molded products according to claim 1, characterized in that, Several first protrusions are provided below the first movable clamping plate, and several first grooves are provided at the bottom of the first U-shaped clamping plate opposite to the first protrusions.
3. The quality inspection device for pulp molded products according to claim 1, characterized in that, Several second protrusions are provided below the second movable clamping plate, and several second grooves are provided at the bottom of the second U-shaped clamping plate opposite to the second protrusions.
4. The quality inspection device for pulp molded products according to claim 1, characterized in that, A portal frame is provided above the first and second support plates. A compression cylinder is vertically mounted on the portal frame. A pressure plate is fixed on the piston rod of the compression cylinder. A pressure sensor is provided at the fixing point between the piston rod and the pressure plate of the compression cylinder.
5. The quality inspection device for pulp molded products according to claim 4, characterized in that, A third support plate is provided on the front side of the detection bracket, and a first limiting cylinder is horizontally provided on the third support plate. A first limiting plate is fixed on the piston rod of the first limiting cylinder. A fourth support plate is provided on the rear side of the detection bracket, and a second limiting cylinder is horizontally provided on the fourth support plate. A second limiting plate is fixed on the piston rod of the second limiting cylinder.