Tool wire harness surface detection device

Abstract

The utility model discloses a tool wire harness surface detection device which comprises a support module, a transmission module and a detection module, the transmission module and the detection module are both installed on the support module, the support module comprises a bottom plate, a first supporting frame, a second supporting frame and a detection support, and the first supporting frame, the second supporting frame and the detection support are installed on the bottom plate; the conveying module comprises a base plate, a cover plate, a conveying chain, a plurality of driving units and a plurality of pressing units. The base plate is fixedly installed between the top of the first supporting frame and the top of the second supporting frame. According to the tool wire harness surface detection device disclosed by the utility model, the bracket module, the transmission module and the detection module are linked, so that the tool wire harness is automatically transmitted and detected, and the tool wire harness surface detection device has the advantages of stable structure, high efficiency, high practicability and the like.

Description

Technical Field

[0001] This utility model belongs to the field of wire harness testing technology, specifically relating to a tool wire harness surface testing device. Background Technology

[0002] In modern industrial production, tool harnesses are important connecting components, and their quality directly affects the normal operation and safety of equipment. The surface appearance quality of the harness is one of the important indicators for measuring its quality. Defects such as scratches, damage, dents, and foreign matter adhering to the surface can all lead to problems such as decreased electrical performance and short circuits during use.

[0003] Currently, the inspection of the surface appearance of tool wire harnesses mainly relies on manual visual inspection and simple mechanical inspection methods. Manual visual inspection is inefficient, and prolonged work can easily lead to visual fatigue of the inspectors, resulting in missed or false detections, and the accuracy and stability of the inspection results are difficult to guarantee. On the other hand, simple mechanical inspection methods lack flexibility and cannot meet the demands of modern industrial production for high-quality and high-efficiency inspection.

[0004] Therefore, further improvements will be made to address the aforementioned issues. Utility Model Content

[0005] The main purpose of this utility model is to provide a tool wire harness surface inspection device, which automatically transmits and inspects tool wire harnesses through the linkage of a support module, a transmission module and a detection module. It has the advantages of stable structure, high efficiency and high practicality.

[0006] To achieve the above objectives, this utility model provides a tool wire harness surface inspection device, comprising a support module, a transmission module, and a detection module, wherein the transmission module and the detection module are both mounted on the support module, wherein:

[0007] The support module includes a base plate and a first support frame, a second support frame, and a detection bracket mounted on the base plate.

[0008] The transmission module includes a base plate, a cover plate, a transmission chain, several driving units, and several pressing units. The base plate is fixedly installed between the top of the first support frame and the top of the second support frame. The cover plate is installed on the top of the base plate, and a transmission space is provided between the cover plate and the base plate. Transmission rollers are provided on both sides of the base plate. The transmission chain is sleeved between (two) of the transmission rollers, and the first side of the transmission chain is located in the transmission space. The first side of the transmission chain is provided with several through holes.

[0009] The drive unit includes a first mounting base, a drive gear, and a drive motor. The first mounting base is fixedly mounted on the substrate, and the drive motor is mounted on the first mounting base. The drive gear is connected to the drive end of the drive motor, and the tooth end of the drive gear meshes with the through hole.

[0010] The clamping unit includes a second mounting base and a clamping wheel. The second mounting base is fixedly mounted on the base plate and the clamping wheel is mounted on the second mounting base. The clamping wheel is in close contact with the first side of the transmission chain.

[0011] The detection module includes a lifting cylinder, a camera, and an aperture. The lifting cylinder and the camera are both fixedly installed on the detection bracket. The camera is installed on the lifting cylinder and is located above the transmission chain.

[0012] As a further preferred embodiment of the above technical solution, a reinforcing plate is provided between the detection bracket and the base plate.

[0013] As a further preferred embodiment of the above technical solution, the transmission roller is mounted on the base plate via a mounting bracket.

[0014] As a further preferred embodiment of the above technical solution, the transmission chain is used to transmit the tool harness to be tested.

[0015] As a further preferred embodiment of the above technical solution, the aperture is located between the camera and the transmission chain. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the structure of this utility model.

[0018] The reference numerals in the attached drawings include: 10, support module; 11, base plate; 12, first support frame; 13, second support frame; 14, detection bracket; 15, reinforcing plate; 20, transmission module; 21, base plate; 211, transmission roller; 212, mounting frame; 22, cover plate; 23, transmission chain; 231, through hole; 24, drive unit; 241, first mounting seat; 242, drive gear; 25, clamping unit; 251, second mounting seat; 252, clamping wheel; 30, detection module; 31, lifting cylinder; 32, camera; 33, aperture. Detailed Implementation

[0019] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0020] This utility model discloses a tool wire harness surface inspection device. The specific embodiments of the utility model are further described below with reference to preferred embodiments.

[0021] In the embodiments of this utility model, those skilled in the art will note that the tool harnesses, drive motors, etc. involved in this utility model can be regarded as prior art.

[0022] Preferred embodiment.

[0023] like Figure 1-2 As shown, this utility model discloses a tool wire harness surface inspection device, including a support module 10, a transmission module 20, and a detection module 30. Both the transmission module 20 and the detection module 30 are mounted on the support module 10, wherein:

[0024] The support module 10 includes a base plate 11 and a first support frame 12, a second support frame 13 and a detection bracket 14 installed on the base plate 11.

[0025] The transmission module 20 includes a base plate 21, a cover plate 22, a transmission chain 23, several driving units 24, and several pressing units 25. The base plate 21 is fixedly installed between the top of the first support frame 12 and the top of the second support frame 13. The cover plate 22 is installed on the top of the base plate 21, and a transmission space is provided between the cover plate 22 and the base plate 21. Transmission rollers 211 are provided on both sides of the base plate 21. The transmission chain 23 is sleeved between (two) transmission rollers 211, and the first side of the transmission chain 23 is located in the transmission space. The first side of the transmission chain 23 is provided with several through holes 231.

[0026] The drive unit 24 includes a first mounting base 241, a drive gear 242, and a drive motor (not shown). The first mounting base 241 is fixedly mounted on the substrate 21 and the drive motor is mounted on the first mounting base 241. The drive gear 242 is connected to the drive end of the drive motor and the tooth end of the drive gear 242 meshes with the through hole portion 231.

[0027] The clamping unit 25 includes a second mounting base 251 and a clamping wheel 252. The second mounting base 251 is fixedly mounted on the base plate 21 and the clamping wheel 252 is mounted on the second mounting base 251. The clamping wheel 252 is in close contact with the first side of the transmission chain 23.

[0028] The detection module 30 includes a lifting cylinder 31, a camera 32, and an aperture 33. The lifting cylinder 31 and the camera 32 are both fixedly installed on the detection bracket 14. The camera 32 is installed on the lifting cylinder 31 and is located above the transmission chain 23.

[0029] Specifically, a reinforcing plate 15 is provided between the detection bracket 14 and the base plate 11.

[0030] More specifically, the transmission roller 211 is mounted on the base plate 11 via a mounting bracket 212.

[0031] Furthermore, the transmission chain 23 is used to transmit the tool harness to be tested.

[0032] Furthermore, the aperture 33 is located between the camera 32 and the transmission chain 23.

[0033] Regarding this utility model:

[0034] The tool wire harness to be tested is placed on the transmission chain, and then the drive motor is started so that the drive gear engages with the through hole and drives the transmission chain to rotate between the two transmission rollers, thereby driving the wire harness to be transmitted. During the transmission process, in order to ensure the stability of the transmission chain, it is pressed by the pressure roller. A base plate and a cover plate can also be set on the second side of the transmission chain, and a transmission space is provided between the base plate and the cover plate. This transmission space is used to place the second side of the transmission chain.

[0035] During transmission, appearance inspection is performed by using a camera and aperture in conjunction.

[0036] It is worth mentioning that the technical features such as tool harnesses and drive motors involved in this utility model patent application should be regarded as prior art. The specific structure, working principle, and possible control methods and spatial arrangement of these technical features can be adopted using conventional choices in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated in detail.

[0037] For those skilled in the art, modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A tool wire harness surface inspection device, characterized in that, The system includes a support module, a transmission module, and a detection module, wherein the transmission module and the detection module are both mounted on the support module. The support module includes a base plate and a first support frame, a second support frame, and a detection bracket mounted on the base plate. The transmission module includes a base plate, a cover plate, a transmission chain, several driving units, and several pressing units. The base plate is fixedly installed between the top of the first support frame and the top of the second support frame. The cover plate is installed on the top of the base plate, and a transmission space is provided between the cover plate and the base plate. Transmission rollers are provided on both sides of the base plate. The transmission chain is sleeved between the transmission rollers, and the first side of the transmission chain is located in the transmission space. The first side of the transmission chain is provided with several through holes. The drive unit includes a first mounting base, a drive gear, and a drive motor. The first mounting base is fixedly mounted on the substrate, and the drive motor is mounted on the first mounting base. The drive gear is connected to the drive end of the drive motor, and the tooth end of the drive gear meshes with the through hole. The clamping unit includes a second mounting base and a clamping wheel. The second mounting base is fixedly mounted on the base plate and the clamping wheel is mounted on the second mounting base. The clamping wheel is in close contact with the first side of the transmission chain. The detection module includes a lifting cylinder, a camera, and an aperture. The lifting cylinder and the camera are both fixedly installed on the detection bracket. The camera is installed on the lifting cylinder and is located above the transmission chain.

2. The tool harness surface inspection device according to claim 1, characterized in that, A reinforcing plate is provided between the testing bracket and the base plate.

3. The tool harness surface inspection device according to claim 2, characterized in that, The transfer roller is mounted on the base plate via a mounting bracket.

4. The tool harness surface inspection device according to claim 1, characterized in that, The transmission chain is used to transmit the tool harness to be tested.

5. The tool harness surface inspection device according to claim 1, characterized in that, The aperture is located between the camera and the transmission chain.

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