Shaft passing structure of wire and cable bow stranding machine
By introducing anti-derailment slide rails and mold changing components into the cable bow stranding machine, the problem of insufficient flexibility in the traditional through-shaft structure has been solved, achieving efficient and stable cable stranding production and improving cable quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BRIGHT CABLE CO LTD
- Filing Date
- 2025-06-18
- Publication Date
- 2026-05-19
AI Technical Summary
The shaft structure of traditional wire and cable bow stranding machines is difficult to adjust flexibly according to different cable specifications, stranding process requirements and forming conditions, resulting in uneven stranding, increased wear and low production efficiency.
A shaft-passing structure was designed, comprising a base, a transmission cavity, a rotating sleeve, a drive and heat dissipation component, and a mold changing component. By combining the anti-detachment slide rail groove with the mold changing component, the stable rotation of the rotating sleeve and the rapid replacement of the mold are achieved, ensuring flexible adjustment of the dispersed position of the wire cores passing through the shaft.
It enables flexible adjustments based on cable specifications and stranding process requirements, reducing stranding unevenness, decreasing cable wear, and improving production efficiency and equipment adaptability.
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Figure CN224263847U_ABST
Abstract
Description
Technical Field
[0001] The embodiments disclosed herein relate to the technical field of cable production, and more specifically, to a shaft-passing structure for a wire and cable bow stranding machine. Background Technology
[0002] In the field of wire and cable manufacturing, the cable stranding machine, as a key piece of equipment for stranding multi-strand cables, directly affects product quality and production efficiency due to the performance of its shaft-passing structure. Currently, the shaft-passing structure of traditional wire and cable stranding machines has significant defects in handling cable stranding and core arrangement.
[0003] In existing cable stranding machines, to ensure uniform stranding, the cable often needs to be wound around the main shaft multiple times. However, this multiple-winding method not only increases the risk of cable wear but also easily leads to uneven stranding tension, affecting the electrical performance and mechanical strength of the finished product. Furthermore, the fixed core placement in traditional shaft-passing structures makes it difficult to flexibly adjust according to different cable specifications, stranding process requirements, and forming conditions. When producing different types of wires and cables, operators often need to spend a significant amount of time disassembling and replacing shaft-passing assemblies, reducing production efficiency and increasing equipment maintenance costs. With the increasing demand for product diversification and customization in the wire and cable industry, the traditional shaft-passing structure of cable stranding machines can no longer meet the high-efficiency and flexible requirements of modern production. Therefore, developing a cable stranding machine shaft-passing structure that can reduce the number of times the cable is wound around the shaft and easily adjust the core placement according to the cable forming conditions is of great significance for improving the quality and efficiency of wire and cable production. Utility Model Content
[0004] To overcome the above-mentioned defects, the embodiments of this disclosure provide a shaft-passing structure for a wire and cable bow stranding machine, which solves the technical problem that the wire cores in the traditional shaft-passing structure are fixed in their dispersed positions, making it difficult to flexibly adjust them according to different cable specifications, stranding process requirements and forming conditions.
[0005] According to one aspect, at least one embodiment of this disclosure provides a shaft-passing structure for a wire and cable bow stranding machine, comprising:
[0006] The system comprises a base, a transmission cavity, and a rotating sleeve, wherein the transmission cavity is formed within the base and the rotating sleeve is rotatably connected within the transmission cavity.
[0007] A driving heat dissipation assembly is disposed within the rotating sleeve and the base;
[0008] A mold changing assembly is disposed outside the rotating sleeve;
[0009] The drive heat dissipation assembly includes an inner cavity, which is opened inside the base. A bottom groove is opened on one side of the bottom of the base. An external gear is arranged around the outer surface of the rotating sleeve. A drive gear that is driven by electricity is installed on one side of the base. The electric drive part of the drive gear is located in the inner cavity.
[0010] As a further technical solution, a groove is provided at the bottom of the transmission cavity, an air inlet is provided on the surface of the rotating sleeve, and an air inlet pipe is provided at the top of the bottom groove, with the air inlet pipe connected to the groove.
[0011] As a further technical solution, a locking block is provided in the groove through a vertical linear drive connection. The locking block is attached to the bottom surface of the rotating sleeve, and the contact surface between the locking block and the rotating sleeve is a frosted anti-slip surface.
[0012] As a further technical solution, the mold changing component includes an installation groove, which is formed on both ends of the rotating sleeve. A pair of splicing templates are fitted and connected inside the installation groove, and the surface of the splicing templates has several through holes.
[0013] As a further technical solution, a number of positioning blocks are provided on the inner circumference of the mounting groove, the splicing template is fitted on the positioning blocks, and a number of ear plates are provided at both ends of the outer surface of the rotating sleeve. The splicing template and the ear plates are fixedly connected by bolts.
[0014] As a further technical solution, one side of the inner cavity is an open structure, and the inner cavity is connected to the bottom groove.
[0015] As a further technical solution, a pair of anti-detachment slide rail grooves are provided around the transmission cavity, and the rotating sleeve is slidably connected in the anti-detachment slide rail grooves.
[0016] As a further technical solution, the air inlet holes are evenly distributed in a ring around the surface of the rotating sleeve.
[0017] The beneficial effects of the embodiments disclosed herein are as follows:
[0018] In this disclosure, the mold changing component precisely positions the splicing template using positioning blocks within the mounting slot, ensuring accurate perforation layout. The ear plate is bolted to the splicing template, facilitating easy disassembly and allowing for quick replacement of splicing templates to suit different cable specifications, shortening mold changeover time and adapting to diverse production needs. The sliding connection between the anti-detachment slide rail groove and the rotating sleeve ensures the stability of the splicing template during rotation, preventing offset from affecting stranding accuracy. This allows for flexible adjustment of the core distribution position across the shaft according to cable specifications, stranding process requirements, and forming conditions, solving the problems of fixed positions and cumbersome mold changes in traditional structures, thus improving production efficiency and flexibility. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.
[0020] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;
[0021] Figure 2 This is an isometric drawing of the present disclosure;
[0022] Figure 3 This is an isometric sectional view of the present disclosure;
[0023] Figure 4 Appendix to this disclosure Figure 3 Enlarged view of part A in the middle;
[0024] In the diagram: 1. Base; 2. Transmission cavity; 3. Rotating sleeve; 4. Drive and heat dissipation assembly; 4-1. Inner cavity; 4-2. Bottom groove; 4-3. External gear; 4-4. Drive gear; 4-5. Groove; 4-6. Air inlet; 4-7. Air inlet pipe; 4-8. Locking block; 5. Mold changing assembly; 5-1. Mounting groove; 5-2. Splicing template; 5-3. Perforation; 5-4. Positioning block; 5-5. Ear plate; 6. Anti-detachment slide rail groove. Detailed Implementation
[0025] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.
[0026] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0027] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.
[0028] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0029] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.
[0030] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0031] like Figures 1-4 As shown, it illustrates a shaft-passing structure for a wire and cable bow stranding machine according to an embodiment of the present disclosure, comprising:
[0032] The base 1, the transmission cavity 2, and the rotating sleeve 3 are provided. The transmission cavity 2 is formed inside the base 1, and the rotating sleeve 3 is rotatably connected inside the transmission cavity 2.
[0033] A drive heat dissipation component 4 is disposed within the rotating sleeve 3 and the base 1;
[0034] Mold changing component 5, wherein the mold changing component 5 is disposed outside the rotating sleeve 3;
[0035] The drive heat dissipation assembly 4 includes an inner cavity 4-1, which is formed inside the base 1. A bottom groove 4-2 is formed on one side of the bottom of the base 1. An external gear 4-3 is arranged around the outer surface of the rotating sleeve 3. A drive gear 4-4, which is driven by electricity, is installed on one side of the base 1. The electric drive part of the drive gear 4-4 is located in the inner cavity 4-1. A groove 4-5 is formed at the bottom of the transmission cavity 2. An air inlet 4-6 is formed on the surface of the rotating sleeve 3. An air inlet pipe 4-7 is provided at the top of the bottom groove 4-2. The air inlet pipe 4-7 is connected to the groove 4-5. A locking block 4-8 is provided in the groove 4-5 and connected by vertical linear drive. The locking block 4-8 is attached to the bottom surface of the rotating sleeve 3. The contact surface between the locking block 4-8 and the rotating sleeve 3 is a frosted anti-slip structure.
[0036] In some examples, a drive and heat dissipation assembly 4 is designed to achieve efficient driving and heat dissipation of the rotating sleeve 3. The electrically driven drive gear 4-4 is located in the inner cavity 4-1 of the base 1. It meshes with the external gear 4-3 on the outer surface of the rotating sleeve 3, driving the rotating sleeve 3 to rotate stably within the transmission cavity 2. The communication structure between the air inlet pipe 4-7, the groove 4-5, and the air inlet hole 4-6 allows air to flow through the bottom groove 4-2 and the groove 4-5 into the air inlet hole 4-6 of the rotating sleeve 3, forming an internal ventilation channel. This effectively removes the heat generated during bow winch operations, preventing the cable temperature from becoming too high. The vertically linearly driven locking block 4-8 can be flexibly raised and lowered according to work requirements. When the locking block 4-8 rises, its frosted anti-slip surface fits tightly against the bottom of the rotating sleeve 3, effectively locking it to prevent accidental rotation. When mold replacement or adjustment is required, the locking block 4-8 is raised to unlock, ensuring safe and convenient operation.
[0037] The connection between the inner cavity 4-1 and the bottom groove 4-2, as well as the opening structure on one side, not only facilitates the installation and maintenance of the drive gear 4-4, but also provides space for the layout of the air intake pipe 4-7, ensuring smooth airflow for heat dissipation.
[0038] like Figures 1-4 As shown in the figure, the mold changing component 5 in this embodiment includes a mounting groove 5-1, which is formed on both ends of the rotating sleeve 3. A pair of splicing templates 5-2 are fitted inside the mounting groove 5-1. The surface of the splicing templates 5-2 is provided with several through holes 5-3. Several positioning blocks 5-4 are provided on the inner circumference of the mounting groove 5-1. The splicing templates 5-2 are fitted on the positioning blocks 5-4. Several ear plates 5-5 are provided at both ends of the outer surface of the rotating sleeve 3. The splicing templates 5-2 and the ear plates 5-5 are fixedly connected by bolts.
[0039] In some examples, a mold replacement assembly 5 is designed to meet the production needs of wires and cables of different specifications. The mounting slots 5-1 on both sides of the rotating sleeve 3 provide installation space for the splicing template 5-2. Positioning blocks 5-4 are distributed around the mounting slots 5-1, precisely defining the installation position of the splicing template 5-2 and ensuring accurate layout of the perforations 5-3. Operators can quickly remove the old template by unscrewing the bolts between the ear plate 5-5 and the splicing template 5-2, fit the new splicing template 5-2 of the appropriate specification onto the positioning blocks 5-4, and then secure it with bolts to complete the template replacement.
[0040] This modular connection method effectively shortens mold changeover time, allowing the equipment to quickly switch between producing wires and cables of different specifications. Simultaneously, the sliding connection between the anti-detachment slide rail 6 and the rotating sleeve 3 ensures the flexible rotation of the rotating sleeve 3 while preventing radial displacement during high-speed operation, thus ensuring stable operation of the splicing template 5-2 and guaranteeing cable stranding accuracy.
[0041] For example, such as Figure 3 As shown, one side of the inner cavity 4-1 is an open structure, and the inner cavity 4-1 is connected to the bottom groove 4-2.
[0042] In some examples, the opening structure allows external air to be introduced into the inner cavity 4-1, which can dissipate the heat generated by the motor that drives the gear 4-4, effectively protecting the motor and ensuring normal operation.
[0043] For example, such as Figure 3 As shown, a pair of anti-detachment slide rail grooves 6 are provided around the inside of the transmission cavity 2, and the rotating sleeve 3 is slidably connected in the anti-detachment slide rail grooves 6.
[0044] In some examples, the anti-detachment slide rail groove 6, which is formed around the circumference of the transmission cavity 2, fits tightly with the rotating sleeve 3, providing stable guidance for the rotation of the rotating sleeve 3. The structure of the slide rail groove can limit the radial displacement generated by the rotating sleeve 3 during rotation, ensuring that the rotating sleeve 3 always maintains a precise rotation trajectory. This prevents the splicing template 5-2 from being affected by the shaking of the rotating sleeve 3 during operation, thus ensuring the quality of cable stranding.
[0045] For example, such as Figure 3 As shown, the air inlets 4-6 are evenly distributed in a ring around the surface of the rotating sleeve 3.
[0046] In some examples, the air inlets 4-6 are evenly distributed in a ring around the surface of the rotating sleeve 3. This layout allows airflow to evenly cover the interior of the rotating sleeve 3, avoiding heat dissipation blind spots. The uniform ventilation effect can effectively reduce the temperature of the rotating sleeve 3 and the internal cables during the twisting process, maintaining the stable operation of the equipment.
[0047] In practical use: After fixing the base 1, a transmission cavity 2 is opened inside the base 1. The rotating sleeve 3 is rotatably connected to the transmission cavity 2. The anti-detachment slide rail groove 6 around the transmission cavity 2 is slidably connected to the rotating sleeve 3 to ensure the stable rotation of the rotating sleeve 3. The inner cavity 4-1 of the drive heat dissipation component 4 is opened inside the base 1. A bottom groove 4-2 is opened on one side of the bottom of the base 1. An external gear 4-3 is set around the outer surface of the rotating sleeve 3. An electrically driven drive gear 4-4 is installed on one side of the base 1. The electric drive part of the drive gear 4-4 is located in the inner cavity 4-1 and meshes with the external gear 4-3. A groove 4-5 is opened at the bottom of the transmission cavity 2. An annularly distributed air inlet hole 4-6 is opened on the surface of the rotating sleeve 3. An air inlet pipe 4-7 is set at the top of the bottom groove 4-2 and is connected to the groove 4-5. A locking block 4-8 is connected to the groove 4-5 through a vertical linear drive. The locking block 4-8 fits against the bottom of the rotating sleeve 3, and the contact surface is a frosted anti-slip structure. The mounting slots 5-1 of the mold changing component 5 are located on both ends of the rotating sleeve 3. Positioning blocks 5-4 are arranged around the circumference of the mounting slots 5-1. A pair of splicing templates 5-2 are fitted onto the positioning blocks 5-4. Ear plates 5-5 are provided at both ends of the outer surface of the rotating sleeve 3. The splicing templates 5-2 and ear plates 5-5 are fixed with bolts. Several through holes 5-3 are formed on the surface of the splicing templates 5-2. In use, the wire core is fed through the through holes 5-3, and the main shaft passes through the center of the splicing templates 5-2, driving the rotating sleeve 3 to rotate via the drive gear 4-4. During this process, the air inlet pipe 4-7 is connected to the air supply equipment, continuously blowing air into the rotating sleeve 3. The air is cooled through the bottom groove 4-2, the groove 4-5, and the air inlet hole 4-6. The locking block 4-8 can be raised and lowered to lock or unlock the rotating sleeve 3. When the mold needs to be replaced, the bolts are removed to remove the old splicing template 5-2, and the new template is installed and fixed again with bolts.
[0048] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.
Claims
1. A shaft-passing structure for a wire and cable bow stranding machine, characterized in that, include: The base (1), the transmission cavity (2), and the rotating sleeve (3) are provided. The transmission cavity (2) is opened in the base (1), and the rotating sleeve (3) is rotatably connected in the transmission cavity (2). A drive heat dissipation assembly (4) is disposed within the rotating sleeve (3) and the base (1); A mold changing assembly (5) is disposed outside the rotating sleeve (3); The drive heat dissipation assembly (4) includes an inner cavity (4-1), which is opened inside the base (1). A bottom groove (4-2) is opened on one side of the bottom of the base (1). An external gear (4-3) is arranged around the outer surface of the rotating sleeve (3). A drive gear (4-4) that is driven by electricity is installed on one side of the base (1). The electric drive part of the drive gear (4-4) is located in the inner cavity (4-1).
2. The shaft-passing structure of a wire and cable bow stranding machine according to claim 1, characterized in that, The bottom of the transmission cavity (2) is provided with a groove (4-5), the surface of the rotating sleeve (3) is provided with an air inlet (4-6), and the top of the bottom groove (4-2) is provided with an air inlet pipe (4-7), which is connected to the groove (4-5).
3. The shaft-passing structure of a wire and cable bow stranding machine according to claim 2, characterized in that, A locking block (4-8) is provided in the groove (4-5) and connected by a vertical linear drive. The locking block (4-8) is attached to the bottom surface of the rotating sleeve (3). The contact surface between the locking block (4-8) and the rotating sleeve (3) is a frosted anti-slip structure.
4. The shaft-passing structure of a wire and cable bow stranding machine according to claim 1, characterized in that, The mold changing component (5) includes an installation groove (5-1), which is opened on both ends of the rotating sleeve (3). A pair of splicing templates (5-2) are fitted inside the installation groove (5-1), and the surface of the splicing templates (5-2) is provided with several through holes (5-3).
5. The shaft-passing structure of a wire and cable bow stranding machine according to claim 4, characterized in that, The mounting groove (5-1) has several positioning blocks (5-4) arranged around its inner circumference. The splicing template (5-2) is fitted onto the positioning blocks (5-4). The rotating sleeve (3) has several ear plates (5-5) arranged at both ends of its outer surface. The splicing template (5-2) and the ear plates (5-5) are fixedly connected by bolts.
6. The shaft-passing structure of a wire and cable bow stranding machine according to claim 1, characterized in that, The inner cavity (4-1) has an open structure on one side, and the inner cavity (4-1) is connected to the bottom groove (4-2).
7. The shaft-passing structure of a wire and cable bow stranding machine according to claim 1, characterized in that, A pair of anti-detachment slide rail grooves (6) are provided around the inside of the transmission cavity (2), and the rotating sleeve (3) is slidably connected in the anti-detachment slide rail grooves (6).
8. The shaft-passing structure of a wire and cable bow stranding machine according to claim 2, characterized in that, The air inlet holes (4-6) are evenly distributed in a ring around the surface of the rotating sleeve (3).