Overhanging fitting string and wind tower structure
By introducing components such as stranded wire rope and ball-head swivels into the suspension hardware string, the clamping force of the conductor is enhanced, solving the problem of insufficient clamping capacity of the suspension hardware string in heavy icing areas and ensuring the safety and reliability of the wind tower structure.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 湖南三一智慧新能源设计有限公司
- Filing Date
- 2025-06-06
- Publication Date
- 2026-05-19
AI Technical Summary
Existing suspension hardware strings lack sufficient clamping capacity in the extreme environment of heavy icing areas, leading to conductor slippage and detachment, endangering power grid safety and public safety, and causing power outages and power losses.
Design a suspension hardware string including insulators, connecting plates, wire clamps and auxiliary connecting components. The auxiliary connecting components are connected to the conductor by twisting wire rope to form a triangular structure, which enhances the clamping force, and the structural stability is improved by the protective line and ball head hanging ring.
It improves the clamping strength of the conductors, prevents them from falling off, reduces emergency repair costs and power loss, and enhances the safety and reliability of the wind tower structure.
Smart Images

Figure CN224264647U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wind power generation technology, and in particular to a suspension hardware string and wind tower structure. Background Technology
[0002] In high-voltage and ultra-high-voltage transmission line projects, suspension hardware strings play a crucial role in connecting conductors to straight-line towers and achieving suspension. The core conductor fixing component of the widely adopted suspension hardware string structure is the suspension clamp. This clamp mechanically grips the conductor to transmit force and position it. However, existing suspension clamp designs have significant limitations when dealing with the extreme and complex load environments of heavy icing areas: insufficient clamping capacity; the inherent structural design and clamping force of the suspension clamp may not be sufficient to overcome the enormous vertical load on the conductor under conditions of thick ice cover and rapidly increasing ice load in heavy icing areas; and there is a risk of conductor slippage and detachment. On the one hand, conductor detachment may damage nearby equipment, cause forest fires, and threaten the safety of repair personnel, seriously endangering power grid operation safety and public safety. On the other hand, it will cause power outages, involving not only high emergency repair costs but also huge losses of electricity. Utility Model Content
[0003] To address the aforementioned technical problems, this utility model provides a suspension hardware string and a wind tower structure.
[0004] A first aspect of this utility model provides a suspension hardware string, comprising: an insulator; a connecting plate, one end of which is connected to the insulator; a wire clamp, the other end of which is connected to the connecting plate and is used to connect a conductor; and an auxiliary connecting assembly, one end of which is used to connect to the conductor and the other end of which is connected to the connecting plate.
[0005] According to the present invention, a suspension hardware string is provided, wherein the auxiliary connection assembly includes: a plate, the plate being connected to the connecting hanging plate; and a connecting rope, one end of which is connected to the plate, and the other end of which is used to connect to the conductor.
[0006] According to the present invention, a suspension hardware string is provided, wherein the connecting rope includes a twisted wire rope, one end of which is connected to the plate, and the other end of which is used to twist and connect with the conductor.
[0007] According to the present invention, a suspension hardware string is provided, wherein the connecting plate includes: a first plate, one end of which is connected to the insulator and the other end of which is connected to the plate; and a second plate, one end of which is connected to the plate and the other end of which is connected to the wire clamp.
[0008] According to the present invention, a suspension hardware string is provided, wherein the plate includes: an adjustment plate, the adjustment plate is connected between the first hanging plate and the second hanging plate, the adjustment plate is provided with a plurality of connecting holes at intervals, and the connecting rope is connected to one of the connecting holes to adjust the tension of the connecting rope.
[0009] According to the present invention, the suspension hardware string further includes an intermediate connector, and the connecting rope is connected to one of the connecting holes of the adjustment plate through the intermediate connector.
[0010] According to the present invention, a suspension hardware string includes an intermediate connecting member comprising: a first connecting plate disposed on one side of an adjusting plate; a second connecting plate disposed on the other side of the adjusting plate, the first connecting plate and the second connecting plate being correspondingly disposed; a first connecting bolt passing through and connecting the first connecting plate, a certain connecting hole, and the second connecting plate; and a second connecting bolt passing through and connecting the first connecting plate and the second connecting plate, the second connecting bolt being located at the end away from the adjusting plate.
[0011] One end of the twisted wire is twisted and connected to the conductor, and the other end of the twisted wire is sleeved and connected to the second connecting bolt.
[0012] According to the present invention, a suspension hardware string is provided, wherein the wire clamp includes: a U-shaped bracket for supporting the wire; a cover plate connected to a second hanging plate and covering the opening of the U-shaped bracket; and a fastener connected between the cover plate and the U-shaped bracket.
[0013] The suspension hardware string further includes: a protective line, the protective line being fitted onto the conductor, and the protective line at least covering the support section of the conductor in the U-shaped bracket.
[0014] According to the present invention, a suspension hardware string is provided, which further includes: a tower mounting plate for connecting to the tower of a wind tower; and a ball-head hanging ring, one end of which is connected to the tower mounting plate and the other end of which is connected to the insulator.
[0015] According to a second aspect of the present invention, a wind tower structure is provided, comprising the suspension hardware string as described above.
[0016] The suspension hardware string provided by this utility model includes an insulator, a connecting plate, a wire clamp, and an auxiliary connecting assembly. One end of the connecting plate is connected to the insulator, and the other end is connected to the wire clamp. The wire clamp is used to hold the connecting conductor. One end of the auxiliary connecting assembly is connected to the conductor, and the other end is connected to the connecting plate. Thus, the wire clamp and the auxiliary connecting assembly together hold the connecting conductor. This improves the clamping strength of the conductor, enhancing the safety of wind tower structure operations and preventing power outages due to conductor detachment, thereby reducing repair costs and power loss costs.
[0017] Furthermore, the wind tower structure provided by this utility model, since it includes the suspension hardware string as described above, also possesses the advantages described above. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of the suspension hardware string provided by this utility model.
[0020] Reference numerals: 100, insulator; 210, first hanging plate; 220, second hanging plate; 300, wire clamp; 310, U-shaped bracket; 320, cover plate; 330, fastener; 400, auxiliary connection assembly; 410, adjusting plate; 420, first connecting plate; 430, first connecting bolt; 440, second connecting bolt; 450, stranded rope; 500, protective line; 600, tower hanging plate; 700, ball head hanging ring. Detailed Implementation
[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0022] In the description of the embodiments of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this utility model based on the specific circumstances.
[0024] In this embodiment of the utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0025] In the description of this specification, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Furthermore, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples, to make the objectives, technical solutions, and advantages of the present invention clearer. The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0026] The following is combined Figure 1 This invention describes a suspension hardware string and wind tower structure provided by an embodiment of the present invention. It should be understood that the following description is merely an illustrative embodiment of the present invention and does not constitute any particular limitation on the present invention.
[0027] An embodiment of the first aspect of this utility model provides a suspension hardware string, such as Figure 1 As shown, it includes: an insulator 100; a connecting plate, one end of which is connected to the insulator 100; a wire clamp 300, which is connected to the other end of the connecting plate and is used to connect a conductor; and an auxiliary connecting assembly 400, one end of which is used to connect to the conductor and the other end of which is connected to the connecting plate.
[0028] The suspension hardware string provided by this utility model includes an insulator 100, a connecting plate, a wire clamp 300, and an auxiliary connecting assembly 400. One end of the connecting plate is connected to the insulator 100, and the other end is connected to the wire clamp 300. The wire clamp 300 is used to clamp the connecting conductor. One end of the auxiliary connecting assembly 400 is connected to the conductor, and the other end is connected to the connecting plate. Thus, the wire clamp 300 and the auxiliary connecting assembly 400 together clamp the connecting conductor. This improves the clamping strength of the conductor, which not only enhances the safety of wind tower structure operations but also prevents power outages caused by conductor detachment, thereby reducing repair costs and power loss costs.
[0029] In one embodiment of this utility model, the auxiliary connection component 400 includes: a plate, which is connected to a connecting hanging plate; and a connecting rope, one end of which is connected to the plate and the other end of which is used to connect to a wire.
[0030] Furthermore, in one embodiment of this utility model, the connecting rope includes a twisted wire rope 450, one end of which is connected to the plate, and the other end of which is twisted to connect with the conductor. The twisted wire rope 450 is made of high-strength, high-toughness alloy wire, which is tightly wound around the conductor through a special processing technology, providing strong grip and effectively preventing the conductor from slipping. The design of the twisted wire rope 450 increases the contact area and friction with the conductor, ensuring that the conductor can be firmly fixed even under heavy ice loads.
[0031] In one embodiment of this utility model, the suspension hardware string further includes: a tower hanging plate 600, which is used to connect to the tower of the wind tower; and a ball head hanging ring 700, one end of which is connected to the tower hanging plate 600, and the other end of which is connected to the insulator 100.
[0032] For example, such as Figure 1 As shown, the conductor is fixed by two suspension hardware strings. Specifically, taking one of the suspension hardware strings as an example, the tower mounting plate 600 is stably connected to the tower through a corresponding installation structure, providing a reliable suspension foundation for the entire suspension hardware string and ensuring that it can withstand the weight of the suspension hardware string and the conductor, as well as the tensile force generated by heavy ice loads. One end of the ball-head ring 700 is precisely connected to the tower mounting plate 600, and the other end of the ball-head ring 700 is connected to the upper end of the insulator 100. The ball-head structure of the ball-head ring 700 allows the insulator 100 to rotate flexibly within a certain range, effectively alleviating stress concentration caused by external forces such as conductor swaying, wind, and heavy ice, and protecting the insulator 100 and other connecting components.
[0033] The lower end of the insulator 100 is connected to the connecting plate, which in turn is connected to the clamp 300. The clamp 300 is used to hold the conductor. A plate is also connected to the connecting plate. One end of the stranded rope 450 is connected to the plate, and the other end is twisted and connected to the conductor. The stranded rope 450, the connecting plate, the clamp 300, and the conductor segment located between the stranded rope 450 and the clamp 300 can collectively form a triangular structure.
[0034] In one embodiment of this utility model, the connecting plate includes: a first hanging plate 210, one end of which is connected to the insulator 100 and the other end of which is connected to the plate; and a second hanging plate 220, one end of which is connected to the plate and the other end of which is connected to the wire clamp 300.
[0035] Furthermore, in one embodiment of this utility model, the plate includes: an adjustment plate 410, which is connected between the first hanging plate 210 and the second hanging plate 220. The adjustment plate 410 is provided with a plurality of connecting holes at intervals, and a connecting rope is connected to a certain connecting hole to adjust the tension of the connecting rope.
[0036] like Figure 1 As shown, the connecting plate comprises two parts: a first mounting plate 210 and a second mounting plate 220. The first mounting plate 210 is connected to the lower end of the insulator 100, and the second mounting plate 220 is connected to the wire clamp 300. An adjusting plate 410 is connected between the first mounting plate 210 and the second mounting plate 220. The adjusting plate 410 has multiple connecting holes spaced apart, for example... Figure 1 As shown, the adjusting plate 410 has an arc-shaped structure with multiple connecting holes spaced apart on its arc-shaped edge. Therefore, the connecting rope can be connected to different connecting holes to change the tension of the connecting rope according to actual working conditions.
[0037] In one embodiment of the present invention, the plate further includes an intermediate connector, through which the connecting rope is connected to a connecting hole of the adjusting plate 410.
[0038] Furthermore, in one embodiment of this utility model, the intermediate connecting member includes: a first connecting plate 420 disposed on one side of the adjusting plate 410; a second connecting plate disposed on the other side of the adjusting plate 410; the first connecting plate 420 and the second connecting plate being correspondingly disposed; a first connecting bolt 430 passing through and connecting between the first connecting plate 420, a certain connecting hole, and the second connecting plate; a second connecting bolt 440 passing through and connecting between the first connecting plate 420 and the second connecting plate, and the second connecting bolt 440 being located at the end away from the adjusting plate 410; one end of a twisted wire rope 450 being twisted and connected to a wire, and the other end of the twisted wire rope 450 being sleeved and connected to the second connecting bolt 440.
[0039] like Figure 1As shown, a first connecting plate 420 and a second connecting plate are respectively attached to both sides of the adjusting plate 410. A first connecting bolt 430 passes through a connecting hole on the first connecting plate 420, the adjusting plate 410, and the second connecting plate in sequence to fix the three together. A second connecting bolt 440 is provided at the end of the first connecting plate 420 and the second connecting plate away from the first connecting bolt 430. One end of the twisted wire rope 450 is twisted and connected to the guide, and the other end extends obliquely close to the position of the first connecting plate 420 and the second connecting plate, and is sleeved on the second connecting bolt 440. That is to say, the twisted wire rope 450 can be connected to the adjusting plate 410 through the intermediate connecting member. When it is necessary to adjust the tension of the twisted wire rope 450, it is only necessary to adjust the connection position of the intermediate connecting member on the adjusting plate 410, which makes the adjustment operation relatively convenient.
[0040] In one embodiment of the present invention, the wire clamp 300 includes: a U-shaped bracket 310 for supporting wires; a cover plate 320 connected to a second hanging plate 220, the cover plate 320 covering the opening of the U-shaped bracket 310; and a fastener 330 connected between the cover plate 320 and the U-shaped bracket 310.
[0041] The suspension hardware string also includes: a protective line 500, which is used to attach to the conductor and at least covers the conductor in the support section of the U-shaped bracket 310.
[0042] The wire clamp 300 is installed near the conductor joint end of the stranded rope 450. It works in conjunction with the stranded rope 450 to enhance the support and fixation of the conductor. The protective strip 500 is wrapped around the contact area between the conductor and the wire clamp 300. It is made of wear-resistant and high-strength material to enhance the conductor's abrasion resistance and extend its service life.
[0043] In the actual installation process, the tower mounting plate 600 is first precisely installed on the tower according to the design requirements. Then, the ball head ring 700 is installed on the tower mounting plate 600, and the installation direction is adjusted to ensure that the ball head ring 700 rotates flexibly. Next, the upper end of the insulator 100 is connected to the ball head ring 700, using a reliable connection method to ensure a tight connection.
[0044] Install the first mounting plate 210 at the lower end of the insulator 100, ensuring a secure connection between the first mounting plate 210 and the insulator 100 without any looseness. Connect the adjusting plate 410 to the lower end of the first mounting plate 210, and connect the second mounting plate 220 to the lower end of the first adjusting plate 410. Based on the actual conditions in the heavy icing area, select appropriate connecting holes on the adjusting plate 410 and connect them using the corresponding intermediate connecting wire rope 450. The first connecting plate 420 and the second connecting plate in the intermediate connecting parts are connected parallel to the adjusting plate 410, ensuring that the first connecting bolt 430 and the second connecting bolt 440 are securely connected.
[0045] Slide the twisted wire rope 450 onto the second connecting bolt 440 and twist it to the conductor. Strictly follow the installation requirements of the twisted wire rope 450 and tightly wrap it around the conductor. During the winding process, ensure that the pre-twisted wires are evenly distributed and closely adhered to the conductor to provide sufficient holding force.
[0046] Install the clamp 300 at a suitable position near the stranded wire 450, and precisely adjust the position of the suspension clamp 300 to effectively assist in fixing the conductor. Finally, wrap the protective cable 500 around the contact area between the conductor and the suspension clamp 300. After installation, conduct a thorough inspection of all connections to ensure that the connections are firm, reliable, and free from looseness.
[0047] As described in the above embodiments, the suspension hardware string consists of an adjustment plate 410, an intermediate connector, and a stranded wire rope 450, forming a reinforced spare clamp 300, thus optimizing the structure and stress distribution of the suspension hardware string. The adjustable function of the adjustment plate 410 allows the suspension hardware string to adapt to the complex and variable working conditions in heavy icing areas, precisely adjusting the length and angle of the stranded wire rope 450 to optimize stress distribution and reduce stress concentration. The stranded wire rope 450 and the clamp 300 work together to greatly enhance the holding force on the conductor, effectively preventing the conductor from slipping and falling off under heavy icing loads. This significantly improves the overall load-bearing capacity and stability of the suspension hardware string in heavy icing areas, ensuring the safe and reliable operation of transmission lines in heavy icing environments and reducing line maintenance costs and power outage risks. Compared with traditional suspension hardware strings, under the same heavy icing load, the conductor slippage rate of this suspension hardware string is reduced by 90%, and the damage rate of the hardware string clamp 300 is reduced by 90%, effectively improving the reliability and safety of the transmission line.
[0048] A second aspect of this utility model provides a wind tower structure, including the suspension hardware string as described above.
[0049] Furthermore, the wind tower structure provided by this utility model, since it includes the suspension hardware string as described above, also possesses the advantages described above.
[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A type of suspension hardware string, characterized in that, include: Insulator (100); A connecting plate is provided, one end of which is connected to the insulator (100); A wire clamp (300) is connected to the other end of the connecting plate, and the wire clamp (300) is used to connect a wire; An auxiliary connection component (400) is provided, one end of which is used to connect to the wire, and the other end of which is used to connect to the connection plate.
2. The suspension hardware string according to claim 1, characterized in that, The auxiliary connection component (400) includes: The plate is connected to the connecting mounting plate; A connecting rope, one end of which is connected to the plate, and the other end of which is used to connect to the conductor.
3. The suspension hardware string according to claim 2, characterized in that, The connecting rope includes: A twisted wire (450), one end of which is connected to the plate, and the other end of which is used to twist and connect with the conductor.
4. The suspension hardware string according to claim 3, characterized in that, The connecting plate includes: A first mounting plate (210) is connected at one end to the insulator (100) and at the other end to the plate. The second mounting plate (220) has one end connected to the plate and the other end connected to the wire clamp (300).
5. The suspension hardware string according to claim 4, characterized in that, The plate includes: An adjusting plate (410) is connected between the first hanging plate (210) and the second hanging plate (220). The adjusting plate (410) is provided with a plurality of connecting holes at intervals. The connecting rope is connected to one of the connecting holes to adjust the tension of the connecting rope.
6. The suspension hardware string according to claim 5, characterized in that, The plate also includes: An intermediate connector is provided, through which the connecting rope is connected to one of the connecting holes of the adjusting plate (410).
7. The suspension hardware string according to claim 6, characterized in that, The intermediate connector includes: A first connecting plate (420) is disposed on one side of the adjusting plate (410). The second connecting plate is disposed on the other side of the adjusting plate (410), and the first connecting plate (420) is disposed correspondingly to the second connecting plate; The first connecting bolt (430) passes through and connects the first connecting plate (420), a certain connecting hole and the second connecting plate; The second connecting bolt (440) is inserted between the first connecting plate (420) and the second connecting plate, and the second connecting bolt (440) is located at the end away from the adjusting plate (410); One end of the twisted wire (450) is twisted and connected to the conductor, and the other end of the twisted wire (450) is sleeved and connected to the second connecting bolt (440).
8. The suspension hardware string according to any one of claims 4 to 7, characterized in that, The wire clamp (300) includes: U-shaped bracket (310), the U-shaped bracket (310) is used to support the wire; A cover plate (320) is connected to the second hanging plate (220), and the cover plate (320) covers the opening of the U-shaped bracket (310); Fastener (330), the fastener (330) is connected between the cover plate (320) and the U-shaped bracket (310); The suspension hardware string also includes: A protective strip (500) is provided for attaching to the conductor and the protective strip (500) at least covers the section of the conductor supported by the U-shaped bracket (310).
9. The suspension hardware string according to claim 8, characterized in that, The suspension hardware string also includes: Tower mounting plate (600), the tower mounting plate (600) is used to connect to the tower of the wind tower; Ball head hanging ring (700), one end of which is connected to the tower hanging plate (600), and the other end of which is connected to the insulator (100).
10. A wind tower structure, characterized in that, Includes the suspension hardware string as described in any one of claims 1 to 9.